Design Considerations of Carbon Fiber Anchors

Carbon fiber-reinforced polymer (CFRP) sheets can be used to strengthen existing reinforced concrete members. However, debonding (separation of the CFRP sheet from the concrete surface) may occur at less than 50% of CFRP sheet’s tensile capacity, implying that half of the CFRP material is ineffective in increasing the strength of a concrete member. The use of carbon fiber anchors can increase the amount of tension carried in the CFRP sheets. Forty specimens were tested to develop initial design parameters of carbon fiber anchors. Tests showed that by providing anchors with a total cross-sectional area at least two times greater than that of the longitudinal sheet, it was possible to fracture the CFRP sheets. The best results were obtained using a greater number of smaller anchors. Further, surface preparation is unimportant when the CFRP sheets were well anchored and a 1:4 transition slope can manage any offsets in surface level. The general anchor design was then implemented on a series of long beams and demonstrated that the full CFRP sheet tensile capacity can be realized without incurring limitations due to debonding.     

Uniaxial Tension Behavior of Reinforced Concrete Members Strengthened with Carbon Fiber Sheets

A two-dimensional (2D) nonlinear numerical analysis code by using the rigid body spring method (RBSM) was developed by the writers at Hokkaido University to simulate the behavior of reinforced concrete (RC) members strengthened with fiber-reinforced polymer (FRP) sheets. The code supports the nonlinear constitutive laws for the different materials and nonlinear bond stress-slip relationships for steel-concrete and FRP sheet-concrete interfaces. This study uses the aforementioned code to examine the uniaxial tension behavior of RC members strengthened with carbon fiber sheets (CFS). Experimental results are compared with relevant numerical outputs to validate the model and confirm its ability to simulate the experimental observations. This study also assesses the influence of the amount of CFS strengthening on the tension-stiffening behavior of strengthened members. Finally, this research also suggests new analytical expressions for the average stress-strain relationships of concrete and steel in tension in the presence of stiffening contributions from internal steel reinforcement bars and externally bonded CFS reinforcement.     

Strengthening of Reinforced Concrete Bridge Decks Using Carbon Fiber-Reinforced Polymer Composite Materials

This paper presents the results of an investigation of the monotonic and fatigue behavior of one-way and two-way reinforced concrete slabs strengthened with carbon fiber-reinforced polymer (CFRP) materials. The five one-way slab specimens were removed from a decommissioned bridge in South Carolina. Three of the slabs were retrofitted with CFRP strips bonded to their soffits and the other two served as unretrofit, control specimens. Of the five one-way slab specimens, one unretrofit and two retrofit slabs were tested monotonically until failure. The remaining two specimens, one unretrofit and one retrofit, were tested under cyclic (fatigue) loading until failure. In addition, six half-scale, two-way slab specimens were constructed to represent a full-scale prototype of a highway bridge deck designed using the empirical requirements of the AASHTO LRFD Bridge Design Manual. Of the six square slabs, two were unretrofitted and served as the control specimens, two were retrofitted using CFRP strips bonded to their soffits making a grid pattern, and two were retrofitted with a preformed CFRP grid material bonded to their soffit. Three slabs, one unretrofit, one CFRP strip, and one CFRP grid retrofitted, were tested monotonically until failure and the remaining three slabs were tested under cyclic (fatigue) loading until failure.     

Repair of Damaged Steel-Concrete Composite Girders Using Carbon Fiber-Reinforced Polymer Sheets

The aging infrastructure of the United States requires significant attention for developing new materials and techniques to effectively and economically revive this aging system. Damaged steel-concrete composite girders can be repaired and retrofitted by epoxy bonding carbon fiber-reinforced polymer (CFRP) laminates to the critical areas of tension flanges. This paper presents the results of a study on the behavior of damaged steel-concrete composite girders repaired with CFRP sheets under static loading. A total of three large-scale composite girders made of W355×13.6 A36 steel sections and 75-mm-thick by 910-mm-wide concrete slabs were prepared and tested. One, three, and five layers of CFRP sheet were used to repair the specimen with 25, 50, and 100% loss of the cross-sectional area of their tension flange, respectively. The test results showed that epoxy bonded CFRP sheet could restore the ultimate load-carrying capacity and stiffness of damaged steel-concrete composite girders. Comparison of the experimental and analytical results revealed that the traditional methods of analysis of composite beams were conservative.     

Fatigue Flexural Behavior of Corroded Reinforced Concrete Beams Repaired with CFRP Sheets

This study investigated the flexural behavior of corroded steel reinforced concrete beams repaired with carbon-fiber-reinforced polymer (CFRP) sheets under repeated loading. Thirty beams (152×254×2,000?mm) were constructed and tested. Fatigue flexural failure occurred in 29 of these beams. The study showed that pitting of the steel reinforcement due to corrosion occurred only after about a 7% actual mass loss which coincided with a decrease in the fatigue performance of the beam. The controlling factor for the fatigue strength of the beams is the fatigue strength of the steel bars. Repairing with CFRP sheets increased the fatigue capacity of the beams with corroded steel reinforcement beyond that of the control unrepaired beams with uncorroded steel reinforcement. Beams repaired with CFRP at a medium corrosion level and then further corroded to a high corrosion level before testing had a comparable fatigue performance to those that were repaired and tested after corroding directly to a high corrosion level.     

Repair of Cracked Steel Girders Connected to Concrete Slabs Using Carbon-Fiber-Reinforced Polymer Sheets

This paper presents the results of an experimental study on the repair of artificially damaged steel–concrete composite beams repaired using adhesively bonded carbon-fiber-reinforced polymer (CFRP) sheets. Eleven, 2 m long, beams composed of W150×22 steel sections with 465×75?mm concrete slabs were tested in four-point bending. Severe damage was first introduced in ten beams by saw cutting the tension flange completely at mid span, to simulate a fatigue crack or a localized severe corrosion. Standard modulus (SM) and high modulus (HM) CFRP sheets were then used to repair nine damaged beams. The length and number of CFRP layers applied to the cracked flange on the underside, or on both sides, were varied. Results showed that the damage had reduced flexural strength and stiffness by 60 and 54%, respectively. Nevertheless, CFRP-repaired beams achieved various levels of recovery, and in some cases, exceeded the original capacities. The strength of beams repaired with sheets, ranging in length from 8 to 97% of the span, varied from 46–116% of the original undamaged strength, whereas the stiffness range was 86–126% of original stiffness. SM-CFRP failed by debonding whereas HM-CFRP was ruptured. Bonding the sheets to both sides of the flange was not very advantageous over bonding to the underside only.     

Flexural Response of Reinforced Concrete Beams Strengthened with End-Anchored Partially Bonded Carbon Fiber-Reinforced Polymer Strips

This paper presents the results of experimental and analytical studies carried out to investigate the flexural behavior of reinforced concrete beams strengthened with end-anchored partially bonded carbon fiber-reinforced polymer (CFRP) strips. A total of six beams, each 2400 mm long, 150 mm wide, and 250 mm deep with a tension steel reinforcement ratio of 1.18%, were tested. One beam was left unstrengthened as the control, another beam was strengthened with a fully bonded CFRP strip, and the remaining four beams were strengthened with partially bonded CFRP strips placed on the tension face of the beam and fixed at both ends using a mechanical anchor. The influence of varying the CFRP unbonded length (250 mm, 750 mm, 2×500 mm, and 1,250 mm) on the beam flexural response was studied. The experimental results revealed that end-anchored partially bonded CFRP strips significantly enhanced the ultimate capacity of the control beam and performed better than the fully bonded strip with no end-anchorage. This observation stresses the importance of end-anchorage in such strengthening schemes, especially considering that the end-anchored partially bonded CFRP strengthened beams showed similar flexural behavior trends. Finally, an inelastic section analysis procedure that takes into consideration the incompatibility of strains was developed to verify the obtained test results. The analysis produced good predictions of the experimental results in terms of the moment-curvature response and showed the effect of CFRP unbonded length on the strain of the internal tension steel.     

Evaluation of Bond Strength in Concrete Elements Externally Reinforced with CFRP Sheets and Anchoring Devices

Use of anchoring devices can be useful to avoid or delay end debonding failure in reinforced concrete elements externally bonded with fiber-reinforced plastic materials. Many theoretical formulations are now available to predict bond strength, but no design provisions have been suggested to take into account the beneficial effect of anchorage devices. This paper presents the results of experimental bond tests performed on concrete blocks externally strengthened with carbon fiber sheets. The prime focus is the evaluation of effect given by three different types of anchorage systems upon increasing debonding load. A simple model is introduced to predict the influence of the examined anchorage systems on the debonding load. Its accuracy is confirmed by comparisons with the experimental results.     

Residual Behavior of Fire-Exposed Reinforced Concrete Beams Prestrengthened in Flexure with Fiber-Reinforced Polymer Sheets

Numerous research studies have shown externally bonded fiber-reinforced polymer (FRP) materials can be used efficiently and economically to repair and retrofit deteriorated or understrength concrete structures. FRP materials are being widely applied in the rehabilitation of deteriorated bridges, however, their use in buildings has been limited, partly because of insufficient knowledge about the performance of FRP materials in fire. To enable further applications of FRPs in buildings, this paper presents a study on the residual performance after fire of four reinforced-concrete (RC) T-beams that were prestrengthened with externally bonded FRP sheets and provided with a supplemental fire protection system. Results from this study suggest that the RC beams strengthened with FRPs prior to fire exposure retained most of their initial unstrengthened flexural capacity after fire. This is attributed to the fact that the temperature of the internal concrete and reinforcing steel was kept to below 200 and 593°C, respectively.     

Ductility of Reinforced Concrete Members Externally Wrapped with Fiber-Reinforced Polymer Sheets

The effectiveness of external wrapping with fiber-reinforced polymer for enhancing the curvature ductility of lightly reinforced concrete members is investigated. Referring to members with circular transverse cross sections, the performances in terms of both strength and ductility capacities are analyzed, and the predictive reliability of two different recent constitutive models, available in the literature and able to take into account the softening behavior of confined concrete, is checked. A parameter characterizing the effectiveness of the confining wrapping is proposed, and characteristic values are suggested. Moreover, referring to ductility increases due to confinement effects, a comparison is made between the predictions obtained using the constitutive models and simple expressions given in recent codes. Parametric analyses carried out highlight the importance of a definition of the limits of validity of expressions given in the literature for estimation of ductility increases in order to avoid nonconservative assessment.     

Residual Strength of Impact-Damaged CFRP Used to Strengthen Concrete Structures

Although previous research has demonstrated the improvement in performance of reinforced concrete structures enhanced with externally applied carbon fiber reinforced polymers (CFRP), the effect of transverse impact damage on the strength of the CFRP enhancements is unknown, and no guidelines have been provided that describe which impact events warrant CFRP repair or replacement. The impact events, such as dropped tools, collisions, and low-speed projectiles may cause critical damage to the epoxy matrix and fibers that is undetectable through visual inspection. The purpose of this research is to provide insight into the level of transverse impact needed to initiate critical damage in wet layup CFRP enhancements, which will serve as a guideline for inexpensive and immediate damage assessments. To simulate a variety of impact events, impactors (tups) of different sizes and shapes were dropped from several heights. The impacts were performed with a guided drop-weight apparatus, designed to achieve free-fall behavior. The results show that impacts that only cause indention of the FRP surface do not significantly affect the tensile strength, but impacts that cause crushing of the epoxy (seen as whitish areas) can indicate as much as a 63% residual tensile strength. Furthermore, for the test conditions considered, tests showed that impacts with a peak impact pressure greater than 21?MPa (3,000?psi) reduced the tensile strength of the CFRP.     

Tensile Behavior of FRP Anchors in Concrete

Strengthening of concrete structures using fiber-reinforced polymer (FRP) systems has become a widely accepted technology in the construction industry over the past decade. Externally bonded FRP sheets are proven to be a feasible alternative to traditional methods for strengthening and stiffening deficient reinforced or prestressed concrete members. However, the delamination of FRP sheets from the concrete surface poses major concerns, as it usually leads to a brittle member failure. This paper reports on the development of FRP anchors to overcome delamination problems encountered in surface bonded FRP sheets. An experimental investigation was conducted on the performance of carbon FRP anchors that were embedded in normal- and high-strength concrete test specimens. A total of 81 anchors were tested under monotonic uniaxial loading. Test parameters included the length, diameter, and angle of inclination of the anchors and the compressive strength of the concrete. The experimental results indicate that FRP anchors can be designed to achieve high pullout capacities and hence can be used effectively to prevent or delay the delamination of externally bonded FRP sheets. The results also indicate that the diameter, length, and the angle of inclination of the anchors have a significant influence on the pullout capacity of FRP anchors.     

Design and Evaluation of Fiber-Reinforced Polymer Bond-Type Anchorages and Ground Anchors

This paper presents laboratory tests on a bond-type anchorage system and a full-scale ground anchor with fiber-reinforced polymer 9-bar tendons. A cement-based mortar filled steel tube was used to simulate a rock mass environment. Resistance strain gauges, fiber optic sensors, embedded strain gauges, and linear variable displacement transducers were used to monitor the behavior of the anchor and to study load transfer mechanism of the tendon to surrounding rock mass. The test results show that the developed bond-type anchorage performs well for post-tensing applications with the tendons. The tested anchor presents an acceptable tensile behavior for each loading stage investigated (up to a load level of 0.6ffu, where ffu=guaranteed capacity of the tendon) in accordance with existing codes. The anchor is similar in strain distribution profile to conventional steel anchors, except giving a shorter load transfer length. It is expected that the anchor require a minimum anchor bonded length of 2,000?mm with plain cement grouts.     

Effects of Loading Rate and Duration on Axial Behavior of Concrete Confined by Fiber-Reinforced Polymer Sheets

In this study, 18 concrete cylinder specimens were tested either under uniaxial compression at different loading rates or exposed to sustained axial stresses after being jacketed externally with carbon-fiber-reinforced polymer (CFRP) sheets. The specimens were cast using medium strength concrete. All the specimens had identical dimensions and level of confinement. Loading rate and applied sustained stress level were the main test parameters. Applied loading rate varied between 0.0002 and 0.04 strain/min. Four stress levels between 0.52 and 0.85fcc′ (0.90 and 1.46fco′) were used in short-term creep tests. Test results showed that the stress-strain behavior of CFRP confined concrete was influenced by the change in loading rate, and CFRP confinement provided considerable increase in the creep performance of concrete. The strength enhancement was more pronounced for specimens loaded at higher strain rates, while specimens loaded at slower strain rates exhibited better deformability. Results obtained from short-term monotonic loading tests were also compared with the results of two analytical approaches originally developed for plain concrete. None of the specimens failed during the short-term creep tests. However, the lifetime of the specimen, which was subjected to 0.85fcc′ (1.46fco′) sustained axial stress, was predicted as 20 days. Results of residual strength tests showed that specimens did not have any strength loss due to sustained loading.     

Ductility and Cracking Behavior of Prestressed Concrete Beams Strengthened with Prestressed CFRP Sheets

This paper investigates the flexure of prestressed concrete beams strengthened with prestressed carbon fiber-reinforced polymer (CFRP) sheets, focusing on ductility and cracking behavior. Structural ductility of a beam strengthened with CFRP sheets is critical, considering the abrupt and brittle failure of CFRP sheets themselves. Cracking may also affect serviceability of a strengthened beam, and may be especially important for durability. Midscale prestressed concrete beams (L = 3.6?m) are constructed and a significant loss of prestress is simulated by reducing the reinforcement ratio to observe the strengthening effects. A nonlinear iterative analytical model, including tension of concrete, is developed and a nonlinear finite-element analysis is conducted to predict the flexural behavior of tested beams. The prestressed CFRP sheets result in less localized damage in the strengthened beam and the level of the prestress in the sheets significantly contributes to the ductility and cracking behavior of the strengthened beams. Consequently, the recommended level of prestress to the CFRP sheets is 20% of the ultimate design strain with adequate anchorages.     

Experimental and Computational Studies on High-Strength Concrete Circular Columns Confined by Aramid Fiber-Reinforced Polymer Sheets

The aim of this paper is to study the properties of high-strength concrete (HSC) circular columns confined by aramid fiber-reinforced polymer (AFRP) sheets under axial compression. A total of 60 specimens were tested, considering the following parameters: the compressive strength of concrete, the number of AFRP layers, and the form of AFRP wrapping. In addition, an analytical model for predicting the stress–strain curves is proposed based on the experimental results. Meanwhile, a three-dimensional nonlinear finite-element model with a Drucker–Prager plasticity model for the concrete core and an elastic model for the AFRP is developed by using the finite-element code ANSYS. It is demonstrated that the strength and ductility of the columns with continuous AFRP wrapping are increased greatly; whereas the strength of the columns with discontinuous AFRP wrapping is also increased, but the ductility is not always increased notably. The analytical model and the finite-element model are validated against the experimental results.     

Tests on Seismically Damaged Reinforced Concrete Structural Walls Repaired Using Fiber-Reinforced Polymers

This paper presents the results of an experimental study on the seismic performance of axially loaded reinforced concrete (RC) walls with boundary elements confined by limited transverse reinforcement. These specimens were initially subjected to axial compression loading and cyclic lateral loading to failure, and subsequently repaired and subjected to loading again. The test specimens include two low-rise walls of aspect ratio 1.125 and two medium-rise walls of aspect ratio 1.625. Results show that significant drift capacities were achieved from the strengthened walls. The performance of the repaired walls was similar to the original walls before repair in terms of the flexural behavior, shear strength, and ductility capacities. While the fiber-reinforced polymer (FRP) anchorage may undergo premature failure, it however failed only after the peak lateral strength of the repaired wall was attained. This paper demonstrates that repair of damaged RC walls using FRP is able to restore the performance of damaged RC walls while also serving as repair method of relative ease.     

Experimental Bond Behavior of FRP Sheets Glued on Brick Masonry

This paper deals with the experimental characterization of the mechanical tensile and shear bond behavior of fiber-reinforced polymer (FRP) sheets externally glued on masonry prisms, in terms of load capacity and stress distribution along the bonded length. The brick masonry adopted tries to replicate ancient brick masonry, by using handmade low-strength solids bricks and low-strength lime-based mortar. Key parameters relative to the FRP-masonry interface response, particularly bonded length, FRP materials, anchor scheme adopted, and shape of masonry substrate, were studied. Finally, an analytical bond stress-slip formulation was developed, allowing deducing local bond stress-slip curves directly from the experiments.     

Behavior of Gravity Load-Designed Rectangular Concrete Columns Confined with Fiber Reinforced Polymer Sheets

This study concentrates on analytical evaluation of the effect of external confinement using fiber reinforced polymers (FRP) sheets on the response of concrete rectangular columns designed for gravity load only and having spliced longitudinal reinforcement at the column base. A general analytical scheme for evaluating the strength capacity and ductility of the columns under combined flexural–axial loads was developed. The analysis takes into account the bond strength degradation of the spliced reinforcement with increase in lateral load by incorporating a generalized bond stress–slip law, and considers the effect of FRP confinement on the stress–strain response of concrete material. Particular emphasis is placed in the analysis on the slip response of the spliced bars and the consequent fixed end rotation that develops at the column base. Results predicted by the analysis showed very good agreement with limited experimental data. A parametric evaluation was carried out to evaluate the effect of different design and strength parameters on the column response under lateral load. Without confinement, the columns suffered premature bond failure and, consequently, low flexural strength capacity. Confining the concrete in the columns end zone at the splice location with FRP sheets enhanced the bond strength capacity of the spliced reinforcement, increased the steel stress that can be mobilized before bond failure occurs, and consequently improved the flexural strength capacity and ductility of the columns. A general design equation, expressed as a function of the main parameters that influence the bond strength capacity between spliced steel bars and FRP confined concrete, is proposed to calculate the area of FRP sheets needed for strengthening of the subject columns.     

Behavior of Bond-Critical Regions Wrapped with Fiber-Reinforced Polymer Sheets in Normal and High-Strength Concrete

This paper reports on the third phase of a multiphase study undertaken at the American University of Beirut (AUB) to examine the effect of fiber-reinforced polymer (FRP) sheets in confining tension lap splice regions in reinforced concrete beams. Results of the first two phases showed that glass and carbon fiber-reinforced polymer (GFRP and CFRP) sheets were effective in increasing the bond strength and improving the ductility of the mode of failure of tension lap splices in high-strength concrete (HSC) beams with nominal concrete strength of 70 MPa. The experimental results of the two phases were used to propose a new FRP confinement parameter, Ktr,f, that accounts for the bond strength contribution of FRP sheets wrapping tension lap splice regions in HSC beams. In this third phase of the AUB study, the trend of the results of phases 1 and 2 and the validity of the analytical model proposed were verified if normal-strength concrete (NSC) is used instead of HSC. Seven beams with nominal concrete strength of 27.58 MPa (4 ksi) were tested in positive bending. Each beam was designed with a tension lap splice in a constant moment region in the midspan of the beam. The main test variables were the configuration (1 strip, 2 strips, or a continuous strip) and the number of layers (1 layer or 2 layers) of the CFRP sheets wrapping the splice region. The test results demonstrated that CFRP sheets were effective in enhancing the bond strength and ductility of failure mode of tension lap splices in NSC in a very similar way to HSC. In addition, the FRP confinement index proposed earlier for HSC was proven to be valid in the case of NSC.