Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Inspecting the Lightweight Precast Concrete Panels in the Woodrow Wilson Bridge Deck of 1982

This paper presents the results of a detailed inspection of the deck panels of the Woodrow Wilson Bridge installed in 1982. The original cast-in-place concrete deck, constructed in 1962, was replaced with full-depth lightweight precast concrete deck panels that enabled rapid construction with minimal traffic disruption. The inspection of the Woodrow Wilson deck provides valuable information about the performance of the precast concrete panels, joints, and connections after 20 years of very harsh traffic loads and environmental stressors. The deck panels performed well overall, with the only serious problems at expansion and contraction joints. All of these joints exhibited cracking and rusting. The most prevalent type of cracking appeared to be due to restrained shrinkage between the new polymer concrete, the older precast panels, and the rigid steel joints. This location is more vulnerable to cracking and leaking because there is no prestress across the joint. The multilayered corrosion protection methods used for the transverse and longitudinal post-tensioning tendons were very successful.     

Relaxing the Stud Spacing Limit for Full-Depth Precast Concrete Deck Panels Supported on Steel Girders (Phase I)

The AASHTO LRFD Bridge Design Specifications state that the spacing between the shear connectors for steel girders should not exceed 610 mm (24 in.). This decision was made based on research conducted more than three decades ago. The goal of this research is to investigate the possibility of extending this limit to 1,220 mm (48 in.) for stud clusters used with full-depth precast concrete deck panels installed on steel girders. This paper presents the history of the 610 mm (24 in.) limit, various formulas developed to calculate fatigue and design capacity for stud clusters and concerns about extending the current LRFD limit. This paper also presents information on the first phase of the experimental investigation, which is conducted on push-off specimens to validate extending the limit to 1,220 mm (48 in.).     

Live Load Distribution Formulas for Single-Span Prestressed Concrete Integral Abutment Bridge Girders

In this study, live load distribution formulas for the girders of single-span integral abutment bridges (IABs) are developed. For this purpose, two and three dimensional finite-element models (FEMs) of several IABs are built and analyzed. In the analyses, the effects of various superstructure properties such as span length, number of design lanes, prestressed concrete girder size, and spacing as well as slab thickness are considered. The results from the analyses of two and three dimensional FEMs are then used to calculate the live load distribution factors (LLDFs) for the girders of IABs as a function of the above mentioned parameters. The LLDFs for the girders are also calculated using the AASHTO formulas developed for simply supported bridges (SSBs). The comparison of the analyses results revealed that LLDFs for girder moments and exterior girder shear of IABs are generally smaller than those calculated for SSBs using AASHTO formulas especially for short spans. However, AASHTO LLDFs for interior girder shear are found to be in good agreement with those obtained for IABs. Consequently, direct live load distribution formulas and correction factors to the current AASHTO live load distribution equations are developed to estimate the girder live load moments and exterior girder live load shear for IABs with prestressed concrete girders. It is observed that the developed formulas yield a reasonably good estimate of live load effects in prestressed concrete IAB girders.     

Flexural Testing of Precast Bridge Deck Panel Connections

Precast deck panels are increasingly being utilized to reduce construction times and traffic delays as many departments of transportation (DOTs) emphasize accelerated bridge construction. Despite the short-term benefits, the connections between panels have a history of service failure. This research focused on the evaluation of the service and ultimate capacities of five precast deck panel connections. Full-scale tests were developed to determine the cracking and ultimate flexural strengths of two welded connections, a conventionally posttensioned connection, and two newly proposed, posttensioned, curved bolt connections. The conventionally posttensioned specimens were shown to perform well with the highest cracking loads and 0.42 times the theoretical capacity of a continuously reinforced concrete deck panel. The proposed curved bolt connections were shown to be a promising connection detail with approximately 0.5 times the theoretical capacity of a continuously reinforced panel. Data from the welded specimens showed that some welded connection types perform significantly better than others. The experimental results also compared closely with values calculated on the basis of finite-element modeling, which can be used for future analytical studies.     

Behavior of Field Splice Details in Precast Concrete-Filled Steel Grid Bridge Deck

Redecking operations executed on urban bridges that experience large traffic volumes frequently require carefully orchestrated construction sequences carried out during times of nonpeak traffic. In such a construction environment, only bridge deck options that exhibit a high degree of modularity in conjunction with ease of installation are considered as viable options for a given redecking operation. As a further requirement, the deck installation must also be expected to perform essentially trouble free, with minimal maintenance, for very long periods of time in extremely harsh environments. The present research investigates the behavior of two new deck splice details for use in bridge applications involving precast concrete-filled steel grid deck panels. The research is primarily experimental in nature and is carried out using full-scale deck panel specimens. However, in an effort to better understand the experimental results, 3D finite-element models of the deck specimens are also constructed and studied. This paper summarizes the results from this experimental and analytical program of study.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Performance Comparison of Four Fiber-Reinforced Polymer Deck Panels

In an effort to assess the constructability and performance of bridges with fiber-reinforced polymer (FRP) composite decks, the short-term and long-term responses of a 207 m, five-span bridge retrofitted with four different FRP panel systems were monitored. The overall aspects of the panel systems, connection details, and construction techniques are presented prior to presentation of the observed and measured responses. Key design parameters (impact factors, girder distribution factors, and level of composite action) for FRP and reinforced concrete decks are evaluated. This paper demonstrates that FRP replacement decks are a viable alternative to reinforced concrete decks and identifies the differences in performances of various FRP deck systems. Two of the FRP panel systems were found to perform considerably better than the other deck systems. Issues that may reduce the service life of FRP deck systems are presented and discussed.     

Field Performance of the Fiber-Reinforced Polymer Deck of a Truss Bridge

The MD 24 Bridge over Deer Creek in Harford County, Md., was one of the projects chosen by the Federal Highway Administration’s Innovative Bridge Research and Construction Program for bridge deck replacement by fiber-reinforced polymer (FRP) composites. A thorough discussion is presented on Maryland State Highway Administration’s first bridge rehabilitation project utilizing a FRP deck. The discussion includes design details, installation procedure, construction methods and in situ load testing with a wireless monitoring system. The research team installed a monitoring system to record the effects of live loads on the bridge system, including truss members, steel stringers, and plate action of the FRP deck. Finite-element models were also used in this phase. Dynamic effects of the FRP system, composite action between steel stringers and the FRP deck as well as the effective width and distribution factors of stringers were obtained and compared with the AASHTO specifications. Recommendations are also offered on improving the design details based on this experience.     

Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.     

Penetrating Sealants for Concrete Bridge Decks—Selection Procedure

The major parameter controlling the effectiveness of penetrating sealants as a means of protecting concrete bridge deck surface is the depth of penetration. The factors affecting the depth of sealant penetration are identified both through a fundamental approach and with reference to the literature on penetrating sealants, concrete deterioration, durability, and permeability. Penetration properties and the use of silane and siloxane as concrete surface sealers are discussed. The effects of surface cleaning methods and the drying period are discussed. Penetrating sealants are effective if proper surface cleaning and application procedures are employed. However, moisture state within the first 6-mm depth controls the depth of sealant penetration. Thus, the factors that affect the drying period before sealant application are identified. Penetrating sealants selection procedure incorporating available test methods is outlined based on the knowledge gained through the fundamental studies of flow phenomenon and literature.     

Finite-Element Modeling of Bridge Deck Connection Details

Many steel bridges built prior to 1960 have bridge deck connections that are subject to high cycle fatigue. These connections may be nearing their fatigue limit and will require increased inspection and repair over the next 10–20 years. The Winchester Bridge on Interstate 5 in Roseburg, Ore., required the extensive replacement of connection details because of fatigue crack growth. This report describes the results of a study to assess the loading conditions for the connection details on the Winchester Bridge. Finite-element modeling methods were used to characterize the structure, on both a global and local level. The global model provided the boundary conditions for the local model of the connection details. The local model included the effects of rivet preload and friction. Finite-element analysis results were validated by hand calculation. The analysis showed significant variation in connection detail stress range, depending on the detail’s longitudinal and lateral location.     

Performance Evaluation of FRP Bridge Deck Component under Torsion

Torsional response of fiber-reinforced polymeric (FRP) composites is more complex than conventional materials. Therefore, understanding torsional response of FRP components along with shear behavior leads to development of safe and accurate design specifications. Experimental data of multicellular FRP bridge deck components have been compared with simplified theoretical model studies focused on torsional rigidity, equivalent in-plane shear modulus, in-plane shear strain, and joint efficiency. Simplified classical lamination theory (SCLT) is used to predict torsional rigidity. Results from SCLT, experimental data, and finite-element analysis validate proposed methodology to find torsional rigidity. Data on torsional rigidity and equivalent in-plane shear modulus correlated (less than 12%) with results from SCLT and finite-element analysis. In-plane shear strain based on SCLT is also concordant with test results. In an FRP deck system with 100% joint efficiency, the two-dimensional effect (plate action) on torsional rigidity results in a 20% higher rigidity when compared to a beam model. However, if a refined model has only 80% joint efficiency, then plate action results in a 6% difference from the beam model. In addition, service load design criteria for FRP decks under shear must not excess 16% of the ultimate strain by accounting for environmental and aging effects.     

Full-Scale Test of Continuity Diaphragms in Skewed Concrete Bridge Girders

Continuity diaphragms used in prestressed girder bridges on skewed bents have caused difficulties in detailing and construction. The results of the field verification for the effectiveness of continuity diaphragms for skewed, continuous, and prestressed concrete girder bridges are presented. The current design concept and bridge parameters that were considered include skew angle and the ratio of beam spacing to span (aspect ratio). A prestressed concrete bridge with continuity diaphragms and a skewed angle of 48° was selected for full-scale test by a team of engineers from Louisiana Department of Transportation and Development and the Federal Highway Administration. The live load tests performed with a comprehensive instrumentation plan provided a fundamental understanding of the load transfer mechanism through these diaphragms. The findings indicated that the effects of the continuity diaphragms were negligible and they can be eliminated. The superstructure of the bridge could be designed with link slab. Thus, the bridge deck would provide the continuity over the support, improve the riding quality, enhance the structural redundancy, and reduce the expansion joint installation and maintenance costs.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Experimental Determination of Resistance Characteristics of Support Details Used in Prestressed Concrete Bridge Girders

Static load tests were performed on support details used at the ends of prestressed concrete pedestrian bridge girders to determine the resistance characteristics of girder supports in the direction perpendicular to the longitudinal axis of the girders. The specimens tested represent support details that have also been widely used in prestressed concrete highway bridges in Minnesota and in other states. Two specimens, one representing the free-end detail and one representing the restrained-end detail were subjected to a combination of vertical and lateral loads. The applied loading was intended to simulate the loading conditions to which the girder ends would be subjected in the event of an over-height vehicle collision with the bridge. The tests revealed two types of lateral load resisting mechanisms depending on the type of support detail. The specimen with the free-end detail resisted the lateral loading through sliding friction between the components of the support assembly. Deformation of this specimen was a combination of shear deformation of the bearing pad and sliding of various support components. The restrained-end detail exhibited larger lateral load capacity than the free-end detail due to the resistance provided by the anchor rods that were intended to prevent the lateral movement of the girder ends. Failure of the specimen with restrained-end detail was due to the concrete breakout and bending of the anchor rods.     

Forensic Examination of a Noncomposite Adjacent Precast Prestressed Concrete Box Beam Bridge

On the evening of December 27, 2005 the fascia beam supporting the east side parapet wall of the third span of the Lake View Drive Bridge failed under the action of dead load. To gain insight into the potential causes of the failure a series of forensic analyses were conducted on the beams decommissioned from the bridge. The study correlates external observations of surface condition with internal chloride profile, depth of carbonation, and existing corrosion. The forensic investigation indicated that strand cover was reduced due to the construction methods of the time. The chloride level in the concrete at the lower layer of strands was high enough that corrosion would be expected. Chloride attack was identified to have come from the leakage of water between beams from the bridge deck surface above. Based on the research findings recommendations are made for visual inspection, and guidelines are provided for condition rating of noncomposite prestressed concrete box beam bridges.     

Transverse Cracking of Concrete Bridge Decks: State-of-the-Art

This state-of-the-art paper presents the results of a comprehensive literature review of the cause of transverse deck cracking. It includes compilation of experimental and analytical research results as well as survey studies on the effects of different factors on concrete deck cracking. Consistent with the past work on the subject, causes of transverse deck cracking are classified under three categories, namely: (1) material and mix design, (2) construction practices and ambient condition factors, and (3) structural design factors. The literature review revealed that the first two items have been studied extensively over the past several decades, while literature is limited on the effect of structural design factors on deck cracking. This paper evaluates the existing work in depth and presents recommendations on mix design and construction procedures to reduce the potential for transverse deck cracking. Furthermore, areas for additional research are identified.     

Performance Evaluation of Precast Posttensioned Concrete Multibeam Deck

An innovative bridge construction utilizing on-site posttensioned precast concrete beams that are compressed together with full depth grouted shear keys and transverse posttensioning is the subject of this paper. In particular, the performance of the shear keys with regard to load transfer and water tightness constitutes the main issues of investigation. This paper presents the results of a live load testing program and associated finite-element analysis results of the as-built bridge. Live truck load test results help provide insights on the lateral (transverse direction) load distribution characteristics among the interconnected beams. The measured lateral distribution of the applied truck load among adjacent beams showed that the load was transferred primarily to the beams close to the truck load position, validating the effectiveness of the shear key details in transporting loads.