Ultrasonic‐assisted dyeing: II. Nylon fibre structure and comparative dyeing rate with reactive dyes

Comparative dyeing kinetics of nylon‐6 fibre with different reactive dyes using conventional and ultrasonic conditions are presented. The time/dye‐uptake isotherms are revealing the enhanced dye‐uptake in the second phase of dyeing (diffusion phase). The data of dyeing rate fit well with the integrated form of the first‐order rate equation and values of dyeing rate constant and half‐time of dyeing are discussed. Ultrasonic efficiency in accelerating the dyeing rate relative to conventional heating was examined for all dyes used to show that ultrasonics are most effective for a dyeing system which has difficulty in achieving high dye‐uptake. To clarify the role of fibre fine structure and whether it is affected during dyeing with ultrasonic waves, time‐dependent ultrasonic pre‐treatment of nylon‐6 fibres and its effect on the colour strength obtained is presented. X‐ray diffraction studies on nylon‐6 fibres conventionally and ultrasonically pre‐treated have shown that the percentage of fibre crystallinity has become higher in ultrasonically treated fibre in comparison with that of conventionally treated. Although the increased crystallinity of the fibre, which occurs simultaneously during the ultrasonic dyeing process, would retard dye uptake, it seems that the enhanced effect of power ultrasonic is high enough to overcome this side‐effect on the fibre. © 2003 Society of Chemical Industry     

Microwave‐assisted dyeing of poly(butylene terephthalate) fabrics with disperse dyes

In this study, conventional heating and microwave dielectric heating in the exhaust dyeing of poly(butylene terephtalate) fabrics with disperse dyes were studied in order to determine whether microwave heating could be used to increase the dyeability of poly(butylene terephtalate) fibre in shorter processing times and enable dyeings of adequate wet fastness to be obtained. Accordingly, the samples of 100% poly(butylene terephtalate) single jersey knitted fabric were dyed with CI Disperse Yellow 160 and CI Disperse Yellow 42, CI Disperse Red 177 and CI Disperse Red 91, CI Disperse Blue 79:1 and CI Disperse Blue 54 at 98 °C with or without microwave dielectric heating. The colouristic properties, colour fastnesses and the tensile properties of the dyed fabrics were investigated and compared with each other. Microwave dielectric heating is regarded as a tool for ‘green chemistry’ and provides many advantages over conventional heating without any deterioration in the properties of the dyed materials. Microwave heat dyeing enhances the exhaustion and the fixation of dye, and good colour fastnesses and repeatability in dyeings are achieved in short heating times of the dyebath.     

One‐bath union dyeing of wool/polytrimethylene terephthalate blends†

The one‐bath dyeing of blends of polytrimethylene terephthalate (PTT) staple and wool has been investigated. The exhaustion of selected Terasil disperse dyes on PTT fibre and Lanasol reactive dyes on wool was measured as a function of temperature, together with the cross‐staining of the Terasil dyes on the wool component and the Lanasol dyes on PTT component. Most Terasil disperse dyes achieved satisfactory dye uptake on PTT at 110 °C, whereas on conventional polyester (polyethylene terephthalate) temperatures of up to 130 °C are required. An optimised union‐dyeing technique for wool/PTT blends was developed which minimised the staining of Terasil disperse dyes on wool and produced dyed goods with high levels of wet colour fastness. Carriers were not required to enhance the dyeability of PTT at low temperatures. The wool component appeared to be protected against damage at 110 °C by the reactive dyes. The results indicate the potential for blending PTT fibre and wool to produce fabrics that are easier to dye at lower temperatures than conventional wool/polyester blends.     

Application of sodium benzoyl thiosulphate from aqueous solution to wool and its effect on substantivity of disperse dyes. Part 1: synthesis and characterisation of sodium benzoyl thiosulphate

The introduction of bulky aryl residues into wool fibres not only enhances their disperse dyeability but also improves their settability, shrink resistance and imparts easy‐care properties. It would be highly desirable for colourists to achieve such effects when dyeing or printing wool from an aqueous solution as wool/polyester blend fabrics could be dyed and printed with the same dye; furthermore, in the case of an all‐wool fabric pretreated with such arylating systems, following dyeing or printing with disperse dyes, dye fixation can be achieved by dry heat procedures. A water‐soluble, fibre‐reactive arylating agent, sodium benzoyl thiosulphate, was therefore synthesised, characterised and its stability to hydrolysis in aqueous media was examined.     

Reactive dyeing of silk using commercial acid dyes based on a three‐component Mannich‐type reaction

Acid dyes are employed for commercially dyeing silk, which results in ionic bonds between the silk fibroin and the dye. This generally leads to low wet fastness properties for dyed silk fabrics. In this work, three commercial acid dyes with aromatic primary amine structures were selected to dye silk using a Mannich‐type reaction, resulting in improved wet fastness of dyed silk by forming covalent bonds between silk fibroin and dye. The Mannich‐type reactive dyeing was applied to silk fabrics at both 30 and 90°C in trials. Dyeing at 90°C can shorten the dyeing time compared with dyeing at 30°C, even although dye exhaustion and relative fixation at 90°C were a little lower. The dyeing process was optimised when the dyeing temperature was 90°C, dyebath pH 4, dye‐to‐formaldehyde ratio 1:30 and holding dyeing time 60 minutes. The results showed that the dye exhaustion on silk fabrics for the three aromatic primary amine‐containing acid dyes exceeded 94% and their relative fixation was over 80%. Their washing and rubbing fastness reached grade 4 or higher. Hence, the colour fastness properties of dyed silk fabrics using the Mannich‐type reactive dyeing method is superior to the conventional acid dyeing method using the same aromatic primary amine‐containing acid dyes. The Mannich‐type reactive dyeing for silk fabrics at 90°C can be developed into a novel and rapid reactive dyeing method, promising an effective dyeing process with excellent colour fastness.     

Continuous dyeing of cationised cotton with reactive dyes

Cotton fabrics pretreated with cationic starch have been dyed with reactive dyes by a continuous dyeing method and the pretreatment conditions influencing dyeability of the treated cotton investigated. Cationised cotton has been found to give level dyeing without the presence of salt and dye fixation is improved compared with untreated cotton. The dyeings show good wash and rub fastness.     

Reactive dyeing of cellulosic fibers: Use of cationic surfactants and their interaction with reactive dyes

Cotton fabrics were dyed with three reactive dyes, C.I Reactive Blue 263, C.I Reactive Red 269, and C.I Reactive Yellow 208, after pretreatment of the fabrics with three alkyl trimethyl‐ammonium bromides (tmabs) having 12, 14, and 16 carbon atoms in the alkyl chain. The pretreated samples were dyed with standard dyeing methods using conventional, reduced amounts of electrolyte, and no electrolyte. Pretreatment with the three cationics (tmabs) resulted in an increase in dye exhaustion with all dyes used, whereas total dye fixation was lower for both red and blue dye and equal for the yellow, when compared to the reference untreated samples dyed according to the same standard dyeing method. The interaction between dodecyl trimethyl‐ammonium bromide and the three dyes was studied and the stoichiometry of the various dye/dodecyl trimethyl‐ammonium bromide (12‐tmab) complexes formed has been deduced. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

One‐bath union dyeing of a modified wool/acrylic blend with acid and reactive dyes

Pretreated wool/acrylic fibre was obtained by a facile amidoximation process. Fibre characterisation (nitrogen content, tensile strength, shrinkage, infrared spectra and X‐ray diffraction) proved the success of the pretreatment. Union dyeing of wool/acrylic fabrics with acid and reactive dyes, namely CI Acid Red 40, CI Acid Blue 25, CI Reactive Red 194 and CI Reactive Blue 25, was obtained using a one‐bath dyeing process. Different factors that may affect the dyeability of the blend fibre, such as dyebath pH, liquor ratio, temperature, time and dye concentration, were evaluated with respect to the dye exhaustion, fixation, colour strength, levelling and fastness properties. Excellent to good fastness was obtained for all samples, irrespective of the dye used. The result of the investigation offers a new viable method for union dyeing of wool/acrylic fibres in a one‐dyebath process.     

合成纤维及其混纺纤维用染料的研究 Ⅰ.用于锦纶染色的含β-羟乙基砜硫酸酯基活性分散染料

本文综合了应用于锦纶染色的弱酸性染料酸性浴上色的高竭染率,活性染料与纤维的共价键结合,分散染料在纤维上迁移、匀染、盖染性好等优点,提出一类含β-羟乙基砜硫酸酯基的活性分散染料。用分子较小的分散染料结构,以含β-羟乙基砜硫酸酯为活性基;在弱酸性浴中染色,再在弱碱性浴中与聚酰胺纤维反应成共价键结合。 合成了一系列偶氮型和蒽醌型染料。进行了合成工艺、对锦纶的染色性能以及染色锦纶的牢度等试验。并讨论了染料与聚酰胺纤维的结合 这类染料可用于锦纶66和锦纶6丝纺、弹力锦纶丝和针织品,还可用于桑丝、柞丝及其与人造丝的提花织物。这类染料在锦纶上色泽鲜艳,竭染率较高,益染性优良,耐晒、耐湿处理等牢度较好,适于各种锦纶织物的染色。这类活性分散染料,具有酸性染料、活性染料和分散染料染锦纶的主要特点。     

Synthesis and properties of novel aziridinyl azo dyes from 2-aminothiophenes—Part 2: Application of some disperse dyes to polyester fibres

A series of yellow to greenish-blue aziridinyl azo dyes and their azo precursors containing a thienyl coupling moiety has been applied to conventional polyester fibre as well as microdenier polyester by high temperature exhaust dyeing. Heat transferability of these dyes onto polyester fibre has also been examined, using conventional heat-transfer printing techniques. The relevant dyeing characteristics, heat transferability, build-up, dyeability on microfibre polyester, washfastness and lightfastness are given. These aziridinyl dyes are reactive to polyester fibres under HT dyeing conditions. Fabrics dyed with aziridinyl dyes are more resistant to solvent extraction than those dyed with conventional dyes. Residual liquors showed only a pale colour when fabric dyed with aziridinyl dyes was dissolved and then precipitated, whereas a coloured polyester precipitate was obtained.     

Studies involving reactive dyes containing a benzophenone ultraviolet absorber

Nine new fibre reactive dyes containing a built‐in hydroxybenzophenone moiety were synthesised, characterised using electrospray mass spectroscopic analysis, applied to cotton fabrics and the ultraviolet protection factor values of the dyed cotton fabrics determined. The results showed that the anti‐ultraviolet properties of cotton were improved by dyeing with dyes containing a built‐in hydroxybenzophenone moiety, but that the benzophenone ultraviolet absorber need not be covalently linked to dye molecules to provide significant benefit.     

An Experimental Study of the Dyeability of Barry Nylon Fibre with Acid Dyes

When nylon fibre is dyed with acid dyes, the rate of diffusion into the fibre depends on the draw to normal ratio than for one more highly drawn. The ratio of the diffusion coefficients for two such substrates is independent of both the dye used and the amount of dye fixed on the fibre. The differences which appear in the dyeing of barry nylon textiles relate to the time parameter Dt/r² (D is the diffusion coefficient in cm² /s, t, the dyeing time in s, and r, the substrate radius in cm). The greater this parameter, the better is the coverage of barriness arising from variations in the draw ratio. Since the diffusion coefficient for a given substrate is specific to the dye, acid dyes differ in their suitability for dyeing barry nylon textile fabrics.     

Dyeing and finishing of lyocell union fabrics: an industrial study

Lyocell union fabrics, namely lyocell/silk and lyocell/polyester fabrics, were woven in different fabric constructions and dyed with reactive dyes, acid dyes and a disperse dye. The resulting dyed fabrics were given a resin finishing treatment and their wash fastness was measured. With appropriate dye selection and control of dyeing conditions, some bright solid shades and effective cross‐dyed shades were obtained. The dyed and finished fabrics had a smooth, lustrous handle, ideal for lightweight garments.     

Adsorption and fixation behaviour of CI Reactive Red 195 on cotton woven fabric in a nonionic surfactant Triton X‐100 reverse micelle

To achieve the goals of saving water and being salt‐free in the coloration of cotton fabric with reactive dye, nonionic reverse micelles were prepared and optimised with a surfactant, Triton X‐100, n‐octanol and isooctane by injecting a small amount of CI Reactive Red 195 aqueous solution. The adsorption, diffusion and fixation of this dye on cotton fabric in Triton X‐100 reverse micelle and bulk water were then investigated. The equilibrium and kinetic data of the dye adsorption process were evaluated. The colour strength and fixation rate of cotton fabrics dyed in the micelle and in bulk water were also examined and compared. The results indicated that the amount of dye adsorbed increased with the increasing temperature and the initial dye concentration. The dye adsorption process could be described using the Langmuir isotherm and pseudo‐second‐order kinetic equations. It was found that CI Reactive Red 195 showed a stronger adsorption property on cotton fabric in Triton X‐100 reverse micelle than in bulk water without the addition of sodium chloride. Using Triton X‐100 reverse micelle as the dyeing medium offered the reactive dye better diffusion performance within the cotton fibre as compared with bulk water. Moreover, higher fixation of the dyes absorbed on the cotton fibre was achieved when the optimum concentration of sodium carbonate was used as the alkali agent in Triton X‐100 reverse micelle.     

Synthesis and application of a hetero-bifunctional disulphidebis(ethylsulphone/monochlorotriazine) reactive dye

The behaviour of a heterobifunctional reactive dye based on a disulphidebis(ethylsulphone/monochlorotriazine) reactive system has been investigated. Relatively high degrees of exhaustion and fixation were achieved for cotton fabrics dyed with the disulphidebis(ethylsulphone/monochlorotriazine) reactive dye compared to bifunctional sulphatoethylsulphone/monochlorotriazine and/or conventional monofunctional monochlorotriazine reactive dyes. The results also indicate that the fastness properties are approximately the same for all the dyes studied in this investigation.     

Effect of reactive dyes upon the uptake and antibacterial action of poly(hexamethylene biguanide) on cotton. Part 1: Effect of bis(monochlorotriazinyl) dyes

Poly(hexamethylene biguanide) (PHMB) is of interest as a bactericide for fabrics. It has affinity for cotton by reaction with the cellulosic carboxylate groups. In this study, the capacity of undyed cotton to absorb PHMB has been determined and compared with cotton dyed with anionic bis(monochlorotriazinyl) reactive dyes. When cotton is dyed with these dyes the absorption of PHMB increases, the dye providing sulphonic acid sites with which the PHMB can react. The reacted PHMB and the percentage fixation of reactive dye were determined and from this the concentration of sulphonic acid on the dyed fibre. In the case of cotton dyed with Procion Yellow H-E4R, the dye increased the absorption of PHMB to approximately 1.45 mequiv. of biguanide per sulphonic acid group. For Procion Red H-E3B and Navy H-ER the figures were 1.18 and 1.00, respectively.     

Assessment of uniformity of fibre coloration in Tencel woven fabrics dyed using reactive dyes

Weave structure and fabric density has an influence on dye penetration. The uniformity of dyeing, expressed as the uniformity of fibre coloration, of Tencel woven fabrics comprised of different weave structures, was assessed. The fabrics were dyed by exhaust and continuous dyeing methods using selected reactive dyes. Cross‐sectional images were captured and then given a rating 1–5 with respect to the depth of the fibre filaments of the yarn of the woven fabric. The images were assessed both subjectively and objectively. The uniformity of fibre coloration was expressed in terms of the standard deviation, mean value and histogram analysis such as dispersion and bandwidth. Objective assessment of uniformity of fibre coloration is a more accurate and quicker method than visual assessment and can be used to assess the uniformity of fibre coloration of woven and knitted fabrics dyed by any class of dyes. Improvement of the uniformity of fibre coloration of Tencel fabrics of various weave structures by causticisation of the fabrics and by modification to the padding process was investigated.     

Dye Fixation Using Radio—frequency Heating

Radio-frequency (r.f.) heating has been used to achieve the fixation of acid dyes on nylon fibres. This permitted rapid heating to the fixation temperature, and some enhancement in the degree of dye penetration was observed. Success was also obtained in fixing disperse dyes on polyester and reactive dyes on cotton using r. f. techniques. The experiments clearly demonstrate that r.f. heating offers a versatile method for enhancing dye fixation.     

锦/棉交织物活性染料一浴法染色工艺的研究

锦纶和棉的染色性能不同，所以锦/棉交织物的同色性染色工艺较为复杂。传统的染色方法是采用分散/活性，分散/直接，酸性/活性等两浴法染色。本文用活性染料对锦/棉织物进行一浴两步法染色。选择pH值4.5-5可以对锦纶染色，在碱性条件下对锦纶不上色或轻微上色的活性染料，首先在酸性条件下对锦纶纤维染色，然后调节pH值到碱性对棉纤维染色，得到了优异的同色性。     

Improvement of the standard method for assessing colour fastness to wet rubbing

Colour fastness to rubbing is evaluated by the degree of staining of a standard adjacent cotton cloth. However, some kinds of dye usually stain other textiles to a greater extent than cotton under wet conditions. In this work, rubbing fastness tests were carried out with various kinds of adjacent cloth in order to examine the factors affecting the wet rubbing fastness, and a more practical evaluation method using adjacent rubbing cloth was proposed. Dye transfer from the dyed fabric to the adjacent cloth depended on the affinity of the dyes for the fibre material of the dyed fabric and the adjacent cloth under wet conditions, in addition to the friction coefficient between the fabrics. A standard adjacent cloth should have a high staining property. The nylon staple cloth is preferred for fabrics dyed with vat, disperse, and acid dyes because it receives the most dye from rubbing with them.