α‐Bis and α,ω‐tetrakis(4‐dimethylaminophenyl) functionalized polymers by atom transfer radical polymerization using 1,1‐bis[(4‐dimethylamino)phenyl]ethylene as tertiary diamine initiator precursor and functionalizing agent

The quantitative syntheses of α‐bis and α,ω‐tetrakis tertiary diamine functionalized polymers by atom transfer radical polymerization (ATRP) methods are described. A tertiary diamine functionalized 1,1‐diphenylethylene derivative, 1,1‐bis[(4‐dimethylamino)phenyl]ethylene (1), was evaluated as a unimolecular tertiary diamine functionalized initiator precursor as well as a functionalizing agent in ATRP reactions. The ATRP of styrene, initiated by a new tertiary diamine functionalized initiator adduct (2), affords the corresponding α‐bis(4‐dimethylaminophenyl) functionalized polystyrene (3). The tertiary diamine functionalized initiator adduct (2) was prepared in situ by the reaction of (1‐bromoethyl)benzene with 1,1‐bis[(4‐dimethylamino)phenyl]ethylene (1) in the presence of a copper (I) bromide/2,2′‐bipyridyl catalyst system. The ATRP of styrene proceeded via a controlled free radical polymerization process to afford quantitative yields of the corresponding α‐bis(4‐dimethylaminophenyl) functionalized polystyrene derivative (3) with predictable number‐average molecular weight (M_n) and narrow molecular weight distribution (M_w/M_n) in a high initiator efficiency reaction. The polymerization process was monitored by gas chromatography analysis. Quantitative yields of α,ω‐tetrakis(4‐dimethylaminophenyl) functionalized polystyrene (4) were obtained by a new post ATRP chain end modification reaction of α‐bis(4‐dimethylaminophenyl) functionalized polystyrene (3) with excess 1,1‐bis[(4‐dimethylamino)phenyl]ethylene (1). The tertiary diamine functionalized initiator precursor 1,1‐bis[(4‐dimethylamino)phenyl]ethylene (1) and the different tertiary amine functionalized polymers were characterized by chromatography, spectroscopy and non‐aqueous titration measurements. Copyright © 2012 Society of Chemical Industry     

Synthesis of aromatic carboxyl functionalized polymers by atom transfer radical polymerization

The synthesis of aromatic carboxyl functionalized polymers by atom transfer radical polymerization is described. The α‐bromo‐p‐toluic acid ( 1 ) initiated polymerization of styrene in the presence of copper(I) bromide and 2,2′‐bipyridyl affords quantitative yields of the corresponding aromatic carboxyl functionalized polystyrene ( 2 ). Polymerization proceeded via a controlled free radical process to afford quantitative yields of the corresponding aromatic carboxyl functionalized polymers with predictable molecular weights (M_n = 1600–25 900 g mol⁻¹), narrow molecular weight distribution (M_w /M_n = 1.1–1.40) and an initiator efficiency above 0.87. The polymerization process was monitored by gas chromatographic analysis. The functionalized polymers were characterized by thin layer chromatography, size exclusion chromatography, spectroscopy, potentiometry and elemental analysis. © 2000 Society of Chemical Industry     

Atom transfer radical polymerization of styrene with 2‐(1‐bromoethyl)‐anthraquinone as an initiator

2‐(1‐Bromoethyl)‐anthraquinone (BEAQ) was successfully used as an initiator in the atom transfer radical polymerization of styrene with CuBr/N,N,N′,N′,N″‐pentamethyldiethylenetriamine as the catalyst at 110°C. The polymerizations were well controlled with a linear increase in the molecular weights (M_n's) of the polymers with monomer conversion and relatively low polydispersities (1.1 < weight‐average molecular weight (M_w)/M_n < 1.5) throughout the poly merizations. The resultant polystyrene thus possessed one chromophore moiety (2‐ethyl‐anthraquinone) at the α end and one bromine atom at the ω end, both from the initiator BEAQ. The intensity of UV absorptions of the resultant polymers decreased with increasing molecular weights of the polymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2081–2085, 2006     

Synthesis and characterization of AB‐type copolymers poly(L‐lactide)‐block‐poly(methyl methacrylate) via a convenient route combining ROP and ATRP from a dual initiator

Diblock copolymers of poly(L ‐lactide)‐block‐poly(methyl methacrylate) (PLLA‐b‐PMMA) were synthesized through a sequential two‐step strategy, which combines ring‐opening polymerization (ROP) and atom transfer radical polymerization (ATRP), using a bifunctional initiator, 2,2,2‐trichloroethanol. The trichloro‐terminated poly(L ‐lactide) (PLLA‐Cl) with high molecular weight (M_n,GPC = 1–12 × 10⁴ g/mol) was presynthesized through bulk ROP of L ‐lactide (L ‐LA), initiated by the hydroxyl group of the double‐headed initiator, with tin(II) octoate (Sn(Oct)₂) as catalyst. The second segment of the block copolymer was synthesized by the ATRP of methyl methacrylate (MMA), with PLLA‐Cl as macroinitiator and CuCl/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA) as catalyst, and dimethyl sulfoxide (DMSO) was chosen as reaction medium due to the poor solubility of the macroinitiator in conventional solvents at the reaction temperature. The trichloroethoxyl terminal group of the macroinitiator was confirmed by Fourier transform infrared spectroscopy (FTIR) and ¹H‐NMR spectroscopy. The comprehensive results from GPC, FTIR, ¹H‐NMR analysis indicate that diblock copolymers PLLA‐b‐PMMA (M_n,GPC = 5–13 × 10⁴ g/mol) with desired molecular composition were obtained by changing the molar ratio of monomer/initiator. DSC, XRD, and TG analyses establish that the crystallization of copolymers is inhibited with the introduction of PMMA segment, which will be beneficial to ameliorating the brittleness, and furthermore, to improving the thermal performance. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A new atom transfer radical polymerization initiator based on phenolphthalein for the synthesis of bis‐allyloxy functionalized polystyrene macromonomers

A new atom transfer radical polymerization (ATRP) initiator, namely 2‐(1,1‐bis(4‐(allyloxy)phenyl)‐3‐oxoisoindolin‐2‐yl)ethyl 2‐bromo‐2‐methylpropanoate, was synthesized starting from phenolphthalein, a commercially available and an inexpensive chemical. Well‐ defined bis‐allyloxy functionalized polystyrene macromonomers (M_n,GPC 4800–11 700 g mol^?1) with controlled molecular weight and narrow molecular weight distribution (1.05–1.09) were synthesized using ATRP by varying the monomer to initiator feed ratio. The presence of allyloxy functionality on polystyrene was confirmed by Fourier transform infrared and ¹H NMR spectroscopy. A kinetic study of polymerization revealed pseudo‐first‐order kinetics with respect to monomer consumption. Initiator efficiency was found to be in the range 0.80–0.95. Matrix‐assisted laser desorption ionization time of flight spectra showed a narrow molecular weight distribution with control over the molecular weight. The reactivity of the allyloxy groups on polystyrene was successfully demonstrated by quantitative photochemical thiol‐ene click reaction with benzyl mercaptan as the model thiol reagent. Furthermore, the thiol‐ene click reaction was exploited to introduce other reactive functional groups such as hydroxyl and carboxyl by reaction of α,α′‐bis‐allyloxy functionalized polystyrene with 2‐mercaptoethanol and 3‐mercaptopropionic acid, respectively. © 2014 Society of Chemical Industry     

Photo‐mediated metal free atom transfer radical polymerization of acrylamide in water

Photo‐mediated metal free atom transfer radical polymerization of acrylamide was conducted at 25 °C in water under visible light irradiation with water soluble 2‐hydroxy‐3‐(4‐benzoylphenoxy)‐N,N,N‐trimethyl‐1‐propaminium chloride (HBTPC) as photoredox catalyst and 2‐hydroxyethyl 2‐bromoisobutyrate as alkyl halide. The polymerization followed first‐order reaction kinetics. The living character of photo‐mediated atom transfer radical polymerization of acrylamide was verified by the linear development of the polymer number average molar mass (M_n,GPC) with monomer conversion and narrow molecular weight distributions (?). The effects of acrylamide concentration, light intensity, amount of HBTPC, and tris(2‐dimethylaminoethyl)amine on polymerization were investigated. Increasing monomer concentration led to a higher M_n,GPC values with narrow ?. The polymerization rate increased with increasing the amount of monomer, light intensity, HBTPC and tris(2‐dimethylaminoethyl)amine. The polymerization was monitored by the periodic light on/off. The structure of polyacrylamide was analyzed by proton nuclear magnetic resonance spectrometer and gel permeation chromatography. Successful chain extension experiments show the controlled nature of the polymerization. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46567.     

Synthesis,characterization, and antimicrobial properties of novel quaternary amine methacrylate copolymers

A novel amine methacrylate monomer trimethylolpropane trimethacrylate–piperazine–ethyleneglycol dimethacrylate (TMPTMA‐PPZ‐EGDMA) was synthesized by amination of trimethylolpropane trimethacrylate (TMPTMA) with excess of piperazine (PPZ) followed by reaction with ethyleneglycol dimethacrylate (EGDMA). Copolymerization of TMPTMA‐PPZ‐EGDMA with 2‐hydroxyethyl methacrylate (HEMA) was carried out by free radical polymerization using ammonium persulfate (APS) and N,N,N′,N′‐tetramethyl ethylenediamine (TEMED) as a redox initiator. The copolymers obtained were then quaternized with 1‐iodooctane. The monomers were characterized by FTIR and ¹H NMR spectral studies. The molecular weights and polydispersity values of the monomers were determined with gel permeation chromatography. Quaternized copolymers containing more than 20% amine methacrylate monomer showed microporosity in the range of 9.9–10.4 μm. The antibacterial activity of the quaternized copolymers against Escherichia coli and Staphylococcus aureus was studied using UV–vis spectrophotometer and scanning electron microscopy. Quaternized copolymers showed broad‐spectrum contact‐killing antibacterial properties without releasing any active agent as checked by iodide selective ion meter. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of iodine containing quaternary amine methacrylate copolymers and their contact killing antimicrobial properties

A novel quaternary amine methacrylate monomer (QAMA) was synthesized by amination of dimethacrylate with piperazine followed by its quaternization using an alkyl iodide. Copolymerization of QAMA with 2‐hydroxyethyl methacrylate was carried out by free radical bulk polymerization technique at room temperature using ammonium persulfate and N,N,N′,N′‐tetramethyl ethylenediamine as a redox initiator. The monomer as well as copolymers was characterized by FTIR and ¹H NMR spectral studies. Thermal and physical characteristics of copolymers of varying compositions of QAMA were evaluated by thermogravimetric analysis, differential calorimetry, contact angle and scanning electron microscopy. The antibacterial activity of the synthesized quaternary amine dimethacrylate copolymers against Escherichia coli and Staphylococcus aureus was studied by zone of inhibition and colony count method. QAMA copolymers showed broad‐spectrum contact killing antibacterial properties without releasing any active agent as checked by iodide‐selective ion meter. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1038–1044, 2006     

Kinetics and mechanism of seeded dispersion polymerization

The kinetics and mechanism of seeded dispersion polymerization of methyl methacrylate (MMA) was studied by applying both micron and submicron PMMA seeds. Using a 1.7 μm PMMA seed (N_p = 1 × 10¹²/L) and a monomer polymer ratio (M/P) of 28/1, secondary nucleation was found to occur and the number of new particles exceeded that produced in a parallel ab initio dispersion polymerization. This was explained by the paradoxical initiator concentration effect seen in dispersion polymerizations where the number of particles decreases with increasing initiator concentration. In contrast, using 194 nm (N_p = 26 × 10¹²/L; M/P = 833/1) and 317 nm (N_p = 5.6 × 10¹²/L; M/P = 714/1) submicron seeds, it was found that the final particle number was similar to (or less in a few cases) the initial seed number over a relatively wide range of initiator concentrations. With increasing initiator concentration, the initial reaction rate increased but the maximum reaction rate decreased slightly. This was explained by increased radical termination particularly in unstable nuclei, leading to a reduced radical entry rate. The reaction rate was found to be moderately dependent on the number of seed particles, but was independent of the seed surface area. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Copper‐based reverse ATRP process for the controlled radical polymerization of methyl methacrylate

A series of copper‐based reverse atom transfer radical polymerizations (ATRP) were carried out for methyl methacrylate (MMA) at same conditions (in xylene, at 80°C) using N,N,N′,N′‐teramethylethylendiamine (TMEDA), N,N,N′,N′,N′‐pentamethyldiethylentriamine (PMDETA), 2‐2′‐bipyridine, and 4,4′‐Di(5‐nonyl)‐2,2′‐bipyridine as ligand, respectively. 2,2′‐azobis(isobutyronitrile) (AIBN) was used as initiator. In CuBr₂/bpy system, the polymerization is uncontrolled, because of the poor solubility of CuBr₂/bpy complex in organic phase. But in other three systems, the polymerizations represent controlled. Especially in CuBr₂/dNbpy system, the number‐average molecular weight increases linearly with monomer conversion from 4280 up to 14,700. During the whole polymerization, the polydispersities are quite low (in the range 1.07–1.10). The different results obtained from the four systems are due to the differences of ligands. From the point of molecular structure of ligands, it is very important to analyze deeply the two relations between (1) ligand and complex and (2) complex and polymerization. The different results obtained were discussed based on the steric effect and valence bond theory. The results can help us deep to understand the mechanism of ATRP. The presence of the bromine atoms as end groups of the poly(methyl methacrylate) (PMMA) obtained was determined by ¹H‐NMR spectroscopy. PMMA obtained could be used as macroinitiator to process chain‐extension reaction or block copolymerization reaction via a conventional ATRP process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Macromonomers by activated polymerization of oxiranes. Synthesis and polymerization

Macromonomers were obtained by cationic polymerization of propylene oxide and epichlorohydrin proceeding by the activated monomer mechanism with hydroxyethyl acrylate as initiator. Up to DP _n ～ 15 for propylene oxide and DP _n ～ 20 for epichlorohydrin, polymerization proceeds as a living process, giving with quantitative yields macromonomers with functionality equal to one, controlled molecular weight and narrow molecular weight distribution (M _wM _n<1.2) free of side products. In the higer molecular weight region, side reactions become increasingly noticeable. Propylene oxide macromonomers undergo radical homopolymerization. Homopolymerization of macromonomer with M _n = 8×10² gives graft copolymers with M _n up to 7.2×10³ in copolymerization with styrene, completely soluble graft copolymers with M _n ～ 2×10⁴ were obtained. Radical copolymerization of epichlorohydrin macromonomers with styrene gives initially soluble products with M _n ～ 6×10⁴ were obtained. Radical copolymerization of epichlorohydrin macromonomers with styrene gives initially soluble products with M_n～ 6×10⁴, which are converted in the later stages into insoluble gels, apparently due to the chain transfer to chloromethly groups of the polyepichlorohydrin chains.     

High molecular weight diblock and ABA/ABC triblock copolymers of tert‐butyl (meth)acrylate

AB diblock copolymers were prepared by use of poly(tert‐butyl (meth)acrylate) (PtBA/PtBMA) as monofunctional macroinitiator in atom transfer radical polymerization of various (meth)acrylates (methyl, butyl) in the presence of the CuBr/N, N, N′, N′, N″‐pentamethyldiethylenetriamine catalyst system. Then using the diblock copolymer as macroinitiator with a bromine atom at the chain end, ABC and ABA triblock copolymers containing at least one PtBA or PtBMA segment were synthesized via polymerization of the selected (meth)acrylic monomer. Gel permeation chromatography was applied to determine molecular weights and polydispersity indices. The latter, for block copolymers prepared without deactivator addition, were in the range 1.2‐1.6 with a high degree of polymerization (150‐500). The chemical compositions of the block copolymers were characterized with ¹H nuclear magnetic resonance. The kind of combined segments and their lengths influenced the glass transition temperature (T_g) determined by differential scanning calorimetry. Copyright © 2012 Society of Chemical Industry     

Atom transfer radical polymerization of styrene initiated by bromoacetylated syndiotactic polystyrene macroinitiator

Atom transfer radical polymerization of styrene was conducted with bromoacetylated syndiotactic polystyrene as macroinitiator and copper bromide combined with N,N,N′,N′,N′‐pentamethyldiethylenetriamine as catalyst. A two‐stage process has been developed to synthesize the macroinitiator. First, syndiotactic polystyrene (sPS) was functionalized in the side phenyl rings with acetyl groups using the Friedel–Crafts reaction; second, the acetyl groups were converted to bromoacetyl groups by an acid‐catalyzed halogenation reaction. The initiator was found to be active in the polymerization of styrene, leading to the production of graft chains with well‐defined structure. The molecular weight and molecular weight distribution of the graft chains were determined using gel permeation chromatography after cleaving from the sPS backbone using peroxide acid oxidation followed by hydrazine‐catalyzed hydrolysis. The results indicated that the polymerization process was characteristic of a ‘living’ nature. Copyright © 2007 Society of Chemical Industry     

Copolymerization of styrene with an α‐olefin via atom transfer radical polymerization

This investigation reports the preparation of styrene–α‐olefinic random copolymers, using 1‐octene as an α‐olefin, via atom transfer radical polymerization. Atom transfer radical copolymerization of styrene with 1‐octene was successfully carried out using phenylethyl bromide as initiator and CuBr as catalyst in combination with N, N, N′, N″, N″‐pentamethyldiethylenetriamine as ligand. The copolymers had controlled molecular weight, narrow dispersity and well‐defined end groups with significant 1‐octene incorporation in the polymer. Incorporation of 1‐octene in the copolymers was confirmed using ¹H NMR and matrix‐assisted laser desorption ionization time‐of‐flight mass spectroscopy. An increase in 1‐octene content in the monomer feed led to an increase in the level of incorporation of the α‐olefin in the copolymer. An increase in the concentration of 1‐octene led to a decrease in the rate of polymerization and an increase in dispersity. The glass transition temperature of the copolymer gradually decreased as the incorporation of 1‐octene increased. Copyright © 2011 Society of Chemical Industry     

N-[Salicylidene-1,2-ethanediaminoethyl]-2-bromoisobutyramide as initiator for atom transfer radical polymerization and surface-initiated ATRP of methyl methacrylate on copper

N-[Salicylidene-1,2-ethanediaminoethyl]-2-bromoisobutyramide (SEB) was synthesized and characterized by elemental analysis, FT-IR and ¹H NMR. It had been successfully used as a bidentate initiator for the atom transfer radical polymerization (ATRP) of methyl methacrylate with CuBr/2,2′-bipyridine as the catalyst and N,N-dimethylformamide as the solvent at 70 °C. The kinetics was first order in monomer and the number-average molecular weight of the polymer increased linearly with monomer conversion, indicating the ‘living’/controlled nature of the polymerization. The polymerization reached high conversions producing polymers with a low molecular weight distribution (M _w/M _n = 1.34). The obtained poly(methylmethacrylate) (PMMA) functionalized with salicylidene-1,2-ethanediaminoethyl and ω-Br as the end groups were characterized by FT-IR spectroscopy. They can be used as macroinitiators for chain-extension reaction. Then, PMMA coatings were grafted from copper substrates by surface-initiated ATRP from a surface-bound SEB initiator. The electrochemical impedance spectroscopy measurements and potentiodynamic electrochemical experiments confirmed the successful grafting of the polymer coatings. Greatly improved short-term anticorrosive properties for PMMA modified electrodes were demonstrated by substantially increased resistance of the film for a period of 24 h as compared to bare copper.     

ICAR ATRP of methyl methacrylate catalyzed by FeCl3·6H2O/succinic acid

In this work, methyl methacrylate (MMA) was polymerized by initiator for continuous activator regeneration (ICAR) atom transfer radical polymerization (ATRP) method to obtain low molecular weight living polymers. The ATRP initiator was ethyl 2‐bromoisobutyrate, the catalyst ligand complex system was FeCl₃·6H₂O/succinic acid, and the conventional radical initiator 2,2′‐azobisisobutyronitrile was used as a thermal radical initiator. Polymers with controlled molecular weight were obtained with ppm level of Fe catalyst complex at 90°C in N,N‐dimethylformamide. The polymer was characterized by nuclear magnetic resonance (NMR). The molecular weight and molecular weight distribution of the obtained poly (methyl methacrylate) were measured by gel permeation chromatography method. The kinetics results indicated that ICAR ATRP of MMA was a “living”/controlled polymerization, corresponding to a linear increase of molecular weights with the increasing of monomer conversion and a relatively narrow polydispersities index. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

‘Living’ radical polymerization of styrene with AIBN/FeCl3/PPh3 initiating system via a reverse atom transfer radical polymerization process

Well‐defined polystyrenes with an α‐C(CH₃)₂(CN) and an ω‐chlorine atom end‐groups, and narrow polydispersity (M_n = 3000–4000 g mol⁻¹, M_w/M_n = 1.3–1.4) have been synthesized by a radical polymerization process using 2,2′‐azobisisobutyronitrile(AIBN)/FeCl₃/PPh₃ initiation system. When the ratio of [St]₀:[AIBN]₀:[FeCl₃]₀:[PPh₃]₀ is 200:1:4:12 at 110 °C, the radical polymerization is ‘living’, but the molecular weight of the polymers is not well‐controlled. The polymerization mechanism belongs to a reverse atom transfer radical polymerization (ATRP). Because the polymer obtained is end‐functionalized by a chlorine atom, it can then be used as a macroinitiator to perform a chain extension polymerization in the presence of CuCl/2,2′‐bipyridine catalyst system via a conventional ATRP process. The presence of a chlorine atom as an end‐group was determined by ¹H NMR spectroscopy. © 2000 Society of Chemical Industry     

Fe‐mediated SET‐LRP of MMA and St in the presence of air

In this work, well‐defined homopolymers of methyl methacrylate (PMMA) and styrene (PSt) were prepared via single‐electron‐transfer living radical polymerization using CCl₄ as initiator and Fe(0)/N, N, N′,N′‐tetramethyl‐1,2‐ethanediamine as catalyst. The polymerization was conducted at 25 °C in N,N‐dimethylformamide in the presence of air. It proceeded in a ‘living’ manner, as indicated by the first‐order kinetics behavior, and the linear increase of the number‐average molecular weight (M_{n, GPC}) with conversion was close to the theoretical M_{n, theory}. Solvent and additives have a profound effect on the polymerization. In addition, the PMMA and PSt obtained remained of low dispersity. The chain‐end functionality of the obtained homopolymer of PMMA was characterized by proton nuclear magnetic resonance. A block copolymer of P(MMA‐block‐St) was achieved by using the obtained PMMA as macroinitiator. The living characteristics were further demonstrated by chain extension experiments. Copyright © 2012 Society of Chemical Industry     

Atom transfer radical polymerization of methylmethacrylate and styrene initiated by 3,5‐bis(perfluorobenzyloxy)benzyl 2‐bromopropanoate

The synthesis of polymethylmethacrylate (pMMA) and polystyrene (pSt) were realized with newly synthesized initiator, 3,5‐bis(perfluorobenzyloxy)benzyl 2‐bromopropanoate (FBr) in the presence of copper bromide (CuBr) and N,N,N′,N″,N″‐pentamethyl‐diethylenetriamine (PMDETA) by using atom transfer radical polymerization (ATRP). The perfluorinated aromatic group containing initiator was prepared by esterification of the (3,5‐bis[(perfluorobenzyl)oxy]‐phenyl alcohol. Both initiator and polymers were characterized by ¹H‐NMR spectroscopy, gel permeation chromatography, differential scanning calorimetry, and thermogravimetric analysis. The ATRP was supported by an increase in the molecular weight of the forming polymers and also by their monomodal molecular weight distribution. Contact angle measurements of water and ethylene glycol on films of synthesized polymers indicated higher degree of hydrophobicity than that of pure pMMA and pure pSt. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis of poly(propylene carbonate) from highly active,inexpensive achiral (Salph)Co(III)X as initiator and bis(triphenyl phosphine) iminium as co‐initiator

Copolymerization of carbon dioxide with racemic propylene oxide has been investigated in the presence of an inexpensive achiral (Salph)Co(III)X [Salph is N,N′‐bis(3,5‐di‐tert‐butylsalicylidene) phenylenediimine and X is pentaflorobenzoate] as initiator and [PPN]⁺Cl^? ([PPN] is bis(triphenylphosphine) iminium) as co‐initiator. Effects of monomer‐to‐initiator ratio, initiator/co‐initiator ratio, and reaction conditions like stirring rate, temperature, and pressure of CO₂ on the molecular weight, yield, and selectivity of poly(propylene carbonate) over propylene carbonate have been studied. The initiator used in the study has been found to be highly active at milder conditions of pressure and temperature, giving a product with maximum M_w of 14.8 × 10³ g/mol at 25 bar and 50°C. The conversion increases with an increase in stirring rate and then becomes almost constant at 1100 rpm and above, indicating that the reaction is no longer limited by mass transfer. The molecular weight M_w of the polymer has been found to increase with increasing monomer‐to‐initiator ratio up to 3000:1, but it starts decreasing with a further increase in monomer‐to‐initiator ratio, giving a polymer of lower M_w. The activity of the initiator is considerably affected by pressure, temperature, time, and amount of co‐initiator. The polymeric product has low polydispersity (near unity) with negligible formation of polypropylene oxide. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43099.