Investigation of the ultradrawing properties of gel spun fibers of ultra‐high molecular weight polyethylene/carbon nanotube blends

The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Ultradrawing properties of ultrahigh‐ molecular‐weight polyethylene/carbon nanotube fibers prepared at various formation temperatures

The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (D_ra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The D_ra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (W_c) and melting temperature (T_m) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, W_c increases but T_m decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry     

Ultradrawing behavior of one- and two-stage drawn gel films of ultrahigh molecular weight polyethylene and low molecular weight polyethylene blends

The ultradrawing behavior of gel films of plain ultrahigh molecular weight polyethylene (UHMWPE) and UHMWPE/low molecular weight polyethylene (LMWPE) blends was investigated using one- and two-stage drawing processes. The drawability of these gel films were found to depend significantly on the temperatures used in the one- and two-stage drawing processes. The critical draw ratio (λ_c) of each gel film prepared near its critical concentration was found to approach a maximum value, when the gel film was drawn at an “optimum” temperature ranging from 95 to 105°C. At each drawing temperature, the one-stage drawn gel films exhibited an abrupt change in their birefringence and thermal properties as their draw ratios reached about 40. In contrast, the critical draw ratios of the two-stage drawn gel films can be further improved to be higher than those of the corresponding single-stage drawn gel films, in which the two-stage drawn gel films were drawn at another “optimum” temperature in the second drawing stage after they had been drawn at 95°C to a draw ratio of 40 in the first drawing stage. These interesting phenomena were investigated in terms of the reduced viscosities of the solutions, thermal analysis, birefringence, and tensile properties of the drawn and undrawn gel films. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 149–159, 1998     

Drawing and ultimate tensile properties of modified polyamide 6 fibers

The drawing and ultimate tensile properties of the modified PA 6 (MPA) fiber specimens prepared at varying drawing temperature were systematically investigated, wherein the MPA resins were prepared by reactive extrusion of PA 6 with the compatibilizer precursor (CP). At any fixed drawing temperature, the achievable draw ratio (D_ra) values of MPA as‐spun fiber specimens increase initially with increasing CP contents, and then approach a maximum value, as their CP contents are close to the 5 wt% optimum value. The maximum D_ra values obtained for MPA as‐spun fiber specimens prepared at the optimum CP content reach another maximum as their drawing temperatures approach the optimum drawing temperature at 120°C. The tensile and birefringence values of PA 6 and MPA fiber specimens improve consistently as their draw ratios increase. Similar to those found for their achievable drawing properties, the ultimate tensile and birefringence values of MPA fiber specimens approach a maximum value, as their CP contents and drawing temperatures approach the 5 wt% and 120°C optimum values, respectively. Investigations including Fourier transform infrared, melt shear viscosity, gel content, thermal and wide angle X‐ray diffraction experiments were performed on the MPA resin and/or fiber specimens to clarify the optimum CP content and possible deformation mechanisms accounting for the interesting drawing, birefringence, and ultimate tensile properties found for the MPA fiber specimens prepared in this study. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Ultradrawing properties of ultrahigh‐molecular weight polyethylene/functionalized carbon nanotube fibers and transmittance properties of their gel solutions

The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σ_f), and modulus (E) values of UHMWPE/CNTs (F_xC_y) and UHMWPE/functionalized CNTs (F_xC_f‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σ_f and E values of both F_xC_0.0012 and F_xC_f‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Melt spinning and drawing of 2‐methyl‐1,3‐propanediol‐substituted poly(ethylene terephthalate)

The structure and properties of fibers prepared from copolymers of poly(ethylene terephthalate) (PET) in which 2‐methyl‐1,3‐propanediol (MPDiol® Glycol is a registered trademark of Lyondell Chemical Company) at 4, 7, 10, and 25 mol% was substituted for ethylene glycol were studied and compared with those of PET homopolymer. Filaments were melt spun over a range of spinning conditions, and some filaments that were spun at relatively low spinning speeds were subjected to hot drawing. The filaments were characterized by measurements of birefringence, differential scanning calorimetry (DSC) crystallinity, melting point, glass transition temperature, wide‐angle X‐ray diffraction patterns, boiling water shrinkage, tenacity, and elongation to break. Filaments containing 25 mol% MPDiol did not crystallize in the spinline at any spinning speed investigated, whereas the other resins did crystallize in the spinline at high spinning speeds. However, compared with PET homopolymer, increasing substitution of MPDiol reduced the rate at which the crystallinity of the melt spun filaments increased with spinning speed and reduced the ultimate crystallinity that could be achieved by high‐speed spinning. The rate of development of molecular orientation, as measured by birefringence, also decreased somewhat with increasing MPDiol content. Shrinkage in boiling water decreased at high spinning speeds as the amount of crystallinity increased; however, the shrinkage decreased more slowly with increase in spinning speed as MPDiol content increased. Tenacity also decreased slightly at any given spinning speed as MPDiol content increased, but there was no significant effect on elongation to break. The addition of MPDiol in amounts up to 7 mol% increased the maximum take‐up velocity that could be achieved at a given mass throughput. This result indicates that the use of higher spinning speeds could potentially increase the productivity of melt spun yarns. Copolymer filaments spun at low speeds were readily drawn to produce highly oriented fibers with slightly less birefringence, crystallinity, and tenacity than similarly processed PET homopolymer. Preliminary dyeing experiments showed that the incorporation of MPDiol improved the dyeability of the filaments. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2598–2606, 2003     

Structural Evolution of UHMWPE Fibers during Prestretching Far and Near Melting Temperature: An In Situ Synchrotron Radiation Small‐ and Wide‐Angle X‐Ray Scattering Study

Combining a homemade extension apparatus and the in situ synchrotron radiation small‐ and wide‐angle X‐ray scattering methods for measurement, the structural evolutions of gel‐spun ultrahigh molecular weight polyethylene (UHMWPE) fibers during prestretching at temperatures of 25 and 100 °C are investigated, respectively. Lamellar rotation toward the stretching direction occurs before strain hardening, while the folded‐chain crystal destruction and extended‐chain fibril formation processes occur in the strain hardening zone at 25 °C. While at 100 °C, stretching induced crystal melting before the stress plateau region and formation of fibrous crystals at the onset of the stress plateau are observed. Further stretching results in shear displacement of crystal blocks and, finally, destruction of the folded‐chain crystals and formation of extended‐chain fibrils. Prestretching UHMWPE fibers at 100 °C within a certain strain range can produce highly oriented fibrous crystals, which may provide an ideal precursor structure for the poststretching process.     

Effect of the ultradrawing behavior of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends on their physical properties

This study examined the effect of the ultradrawing behavior of gel film specimens of ultrahigh‐molecular‐weight polyethylene (UHMWPE) and UHMWPE/low‐molecular‐weight polyethylene (LMWPE) blends on their physical properties. The concentration of a gel film approximated its critical concentration at a fixed drawing temperature; its achievable draw ratio was higher than that of other blend specimens with various concentrations. Noticeably, when about 5 wt % LMWPE was added to a UHMWPE/LMWPE gel film specimen, the achievable draw ratio of the gel film increased, and this contributed to an apparent promoting effect on its anticreeping properties and thermal stability. Therefore, when UL_B?0.9 was drawn to a draw ratio of 300, the anticreeping behavior was improved to less than 0.026%/day. Moreover, with respect to the thermal stability, when the same specimen was drawn to a draw ratio of 300, the retention capability of its storage modulus could resist a high temperature of 150°C, which was obviously much higher than the temperature of an undrawn gel film specimen (70°C). To study these interesting behaviors further, this study systematically investigated the gel solution viscosities, anticreeping properties, dynamic mechanical properties, thermal properties, molecular orientations, and mechanical properties of undrawn and drawn UHMWPE/LMWPE gel film specimens. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Structural changes in the melt spinning,cold drawing,and annealing of poly(4‐methylpentene‐1) fibers

Isotactic poly(4‐methylpentene‐1) melt‐spun fibers were investigated. Prior investigators of melt‐spun fibers found that these fibers have a tetragonal unit cell (Form I). We obtained the same unit cell structure in melt‐spun fibers. We found that higher draw‐down‐ratio fibers had d‐spacings closer to the previously cited values of Form I. We also found that cold‐drawn fibers had similar values to those of melt‐spun fibers. However, after these were annealed at 200°C, the unit cell was changed. It is possible that this new unit cell was the orthorhombic form of He and Porter. We also observed the birefringence of these fibers. The values changed after the melt‐spun fibers were cold drawn and annealed. The melt‐spun fiber values reached 0.006. The values for the drawn fibers were as high as 0.007. We suggest that the intrinsic birefringence is about 0.0075. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 130–137, 2005     

Effect of zone drawing on the structure and properties of melt‐spun poly(trimethylene terephthalate) fiber

Melt‐spun poly(trimethylene terephthalate) (PTT) fibers were zone‐drawn and the structures and properties of the fibers were investigated in consideration of the spinning and zone‐drawing conditions. The draw ratio increased up to 4 with increasing drawing temperature to 180°C, at a maximum drawing stress of 220 MPa. Higher take‐up velocity gave lower drawability of the fiber. The PTT fiber taken up at 4000 rpm was hardly drawn, in spite of using maximum drawing stress, because a high degree of orientation had been achieved in the spinning procedure. However, an additional enhancement of birefringence was observed, indicating a further orientation of PTT molecules by zone drawing. The exotherm peak at 60°C disappeared and was shifted to a lower temperature with an increase in the take‐up velocity, which means that the orientation and crystallinity of the fiber increased. The d‐spacing of (002) plane increased with increasing take‐up velocity and draw ratio, whereas those of (010) and (001) planes decreased. In all cases, the crystal size increased with take‐up velocity and draw ratio. The cold‐drawn PTT fiber revealed a kink band structure, which disappeared as the drawing temperature was raised. The physical properties of zone‐drawn PTT fibers were improved as the draw ratio and take‐up velocity increased. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 3471–3480, 2001     

Free radical activity in gamma‐irradiated polyethylene film,drawn tape and ultra‐high‐modulus fibres determined by grafting performance

Grafting rates of gaseous butadiene to a range of morphological forms of gamma‐irradiated polyethylene, including ultra‐high‐modulus fibres (UHMPE), have been measured in order to determine the availability of active free radicals over time at various temperatures. Blank experiments on unirradiated samples showed that monomer diffusion is not rate‐controlling with film and natural draw ratio tapes, but is likely to be a major factor in the control of grafting rates in UHMPE fibres. Grafting rates from monomer loss/time experiments with irradiated samples indicate that grafting is always in competition with free radical self‐annihilation, the extent being influenced by temperature, dose and morphology, including prior sample annealing. At lower temperatures, graft‐active radicals are produced over long periods of time, eg close to linear grafting rates were monitored over 20 hours for PE tape at 0 °C (50 kGy) and for gel‐spun UHMPE at 40 °C (100 kGy). At higher temperatures, grafting rates steadily decrease with time. Grafting rates are almost independent of irradiation dose in the early stages, however, the dose has an increasing positive influence as the reaction proceeds. At any given temperature and irradiation dose, the rates decrease in the series undrawn film; natural draw ratio tape; high draw ratio gel‐spun fibre; high draw ratio melt‐spun fibre. An analogy is drawn between these results and the optimum conditions required for improving the creep properties of PE tape and UHMPE fibres by acetylene‐sensitized irradiation crosslinking. Copyright © 2005 Society of Chemical Industry     

Characteristics of polyacrylonitrile solutions and fibers varied with the dissolution process in ionic liquid

The concentrated polyacrylonitrile (PAN) solutions were prepared with 1‐butyl‐3‐methylimidazolium chloride ([BMIM]Cl) as solvent by static state, stirring, and kneading. The steady and oscillatory shear tests were carried out to investigate the viscoelastic behaviors of the PAN/[BMIM]Cl solutions by rotational rheometer. It was found that the zero shear‐rate viscosity and relaxation time of the solution prepared by kneading were lowest and the non‐Newtonian index was largest among the solution. During kneading, the gelation temperature of the viscous and homogenous solution was at the lowest temperature 22.7°C among the all three solutions. Only the solutions prepared by stirring and kneading could be spun by dry‐jet wet spinning technology. The fiber processed with the solution prepared by kneading could be drawn with a higher draw ratio, showing the larger draw ability. The supramolecular structure and properties of the fibers were studied by synchrotron wide‐angle X‐ray diffraction (WAXD) technologies, dynamic mechanical analysis (DMA), and mechanical tests. All the results showed that the kneading is an efficient method for PAN fiber spinning with [BMIM]Cl as solvent. It lead to the investigation of the methods of preparation of PAN solution in [BMIM]Cl, which affect the homogeneity of the solutions and hence the resulting characteristics of PAN fibers. POLYM. ENG. SCI., 55:558–564, 2015. © 2014 Society of Plastics Engineers     

Development of a gel spinning process for high‐strength poly(ethylene oxide) fibers

This article describes a new gel‐spinning process for making high‐strength poly(ethylene oxide) (PEO) fibers. The PEO gel‐spinning process was enabled through an oligomer/polymer blend in place of conventional organic solvents, and the gelation and solvent‐like properties were investigated. A 92/8 wt% poly(ethylene glycol)/PEO gel exhibited a melting temperature around 45°C and was highly stretchable at room temperature. Some salient features of a gel‐spun PEO fiber with a draw ratio of 60 are tensile strength at break = 0.66 ± 0.04 GPa, Young's modulus = 4.3 ± 0.1 GPa, and a toughness corresponding to 117 MJ/m³. These numbers are significantly higher than those previously reported. Wide‐angle x‐ray diffraction of the high‐strength fibers showed good molecular orientation along the fiber direction. The results also demonstrate the potential of further improvement of mechanical properties. POLYM. ENG. SCI., 54:2839–2847, 2014. © 2014 Society of Plastics Engineers     

High‐strength regenerated cellulose fibers spun from 1‐butyl‐3‐methylimidazolium chloride solutions

High‐performance regenerated cellulose fibers were prepared from cellulose/1‐butyl‐3‐methylimidazolium chloride (BMIMCl) solutions via dry‐jet wet spinning. The spinnability of the solution was initially evaluated using the maximum winding speed of the solution spinning line under various ambient temperatures and relative humidities in the air gap. The subsequent spinning trials were conducted under various air gap conditions in a water coagulation bath. It was found that low temperature and low relative humidity in the air gap were important to obtain fibers with high tensile strength at a high draw ratio. From a 10 wt % cellulose/BMIMCl solution, regenerated fibers with tensile strength up to 886 MPa were prepared below 22 °C and relative humidity of 50%. High strengthening was also strongly linked with the fixation effect on fibers during washing and drying processes. Furthermore, an effective attempt to prepare higher performance fibers was conducted from a higher polymer concentration solution using a high molecular weight dissolving pulp. Eventually, fibers with a tensile strength of ～1 GPa and Young's modulus over 35 GPa were prepared. These tensile properties were ranked at the highest level for regenerated cellulose fibers prepared by an ionic liquid–based process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45551.     

Gel spinning of polyacrylonitrile fibers with medium molecular weight

A new gel‐spinning method was employed to prepare polyacrylonitrile (PAN) fibers from a PAN spinning solution with dimethylsulfoxide and water as a mixed solvent. Aging at 25 °C for 120 min brought the spinning solution to the sol–gel transition and a three‐dimensional gel formed before entering the coagulation bath. The as‐spun fibers from the solution at the sol–gel transition and in the gel state possess a circular cross‐section. Compared with dry‐jet wet‐spun fibers, the gel‐spun fibers have a more compact structure, fewer voids and better mechanical properties after a three‐stage drawing. Moreover, the gel‐spun fibers obtained from the extraction bath have a more homogeneous microstructure and better packed supermolecular structure. The physical properties of the extracted gel‐spun fibers are also better than those of coagulated gel‐spun fibers. Copyright © 2010 Society of Chemical Industry     

Preparation of poly(lactic acid) fiber by dry‐jet‐wet‐spinning. I. Influence of draw ratio on fiber properties

Poly(lactic acid) fiber was prepared by dry‐jet‐wet spinning of the polymer from chloroform solution and with methanol as the precipitating medium. The as‐spun fiber was subsequently made into high strength fiber by two‐step process of drawing at a temperature of 90°C and subsequent heat setting in the temperature range of 120°C. The draw ratio had significant influence on the crystallinity and the tensile strength of the fiber. The fiber with the tenacity of 0.6 GPa and modulus of 8.2 GPa was achieved at a draw ratio of 8. The differential scanning calorimetry revealed an increase in the glass‐transition temperature with the increase in the draw ratio, which suggests the orientation of chains during the drawing process. The surface morphology of the filament as revealed by scanning electron microscopy shows that fibers are porous in nature, but a significant reduction in the porosity and pore size of the fiber was observed with the increase in the draw ratio. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1239–1246, 2006     

Effects of the coagulation temperature on the properties of wet‐spun poly(vinyl alcohol)–graphene oxide fibers

Graphene oxide (GO) as a positive reinforcement filler was dispersed into a poly(vinyl alcohol) (PVA) dope and wet‐spun into composite fibers. The effects of two EtOH coagulation baths maintained at ?5 and 25 °C, respectively, on the morphology, structure, and mechanical properties of the composite fibers were investigated. The results show that gel spinning at ?5 °C led to a relatively large shrinkage ratio, thin diameter, and low porosity of the as‐spun fibers. Simultaneously, the low coagulation temperature also greatly contributed to the formation and preservation of the liquid‐crystalline phase of the GO sheets and interrupted the crystalline zone of PVA less. As a result, either the tenacity or the elongation at break of the fibers spun at ?5 °C was higher than those of the fibers spun through a coagulation bath at 25 °C. In particular, 1 wt % GO showed the highest reinforcement effects among all of the wet‐spun composite fibers. Hence, controlling the gelling–demixing process at a low temperature will provide more instructive insights for tailoring functional industrial textiles with excellent mechanical properties. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45463.     

Characterization of poly(L‐lactic acid) fibers produced by melt spinning

Biodegradable poly(L ‐lactic acid) (PLLA) fibers were processed by a two‐step melt‐spinning method (melt extrusion and hot draw) from PLLA with three different viscosity‐average molecular weights (494,600, 304,700, and 262,800). Before spinning, the polymer flakes were first milled into powders and dried under vacuum. Viscosity‐average molecular weight of PLLA following the fabrication process was monitored. Tensile properties of as‐spun and hot‐drawn fibers were investigated. Morphology of the PLLA fibers was viewed under a scanning electron microscope. Crystallinity of these fibers was assessed by thermogram analysis of differential scanning calorimetry. Results showed that the extent of decrease in the viscosity‐average molecular weight of PLLA dropped sharply by 13.1–19.5% during pulverization and by 39.0–69.0% during melt‐extrusion. The hot‐draw process in this study had a little effect on the viscosity‐average molecular weight of PLLA. Smoother fibers could be obtained for the die temperature at least 230°C for raw materials with higher crystallinity (more than 75%) and at least 220°C for raw materials with lower crystallinity (about 60%). The as‐spun fibers showed crystallinity of 16.5–22.8% and the value increased to 50.3–63.7% after hot draw. Tensile moduli of the as‐spun fibers were in the range of 1.2–2.4 GPa, which were raised to 3.6–5.4 GPa after hot draw. The final PLLA fibers with 110–160 μm diameters showed tensile strengths of 300–600 MPa. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 251–260, 2001     

Spinnability of low‐substituted hydroxyethylcellulose sodium hydroxide aqueous solutions

Ethylene oxide was used to etherify alkali cellulose with a low substitution degree to replace carbon disulfide to generate cellulose xanthogenate by viscose technology. The resultant low‐substituted hydroxyethylcellulose (LSHEC), with molar substitution of 0.49, was used to attempt to spin LSHEC fibers under spinning and coagulation conditions identical to those used for industrial rayon fibers. The spinnability of LSHEC was investigated by the variation of the storage modulus, loss modulus, and complex viscosity with the concentration of the LSHEC spinning solutions and temperature. It was found that the dissolution of LSHEC in sodium hydroxide aqueous solutions was an exothermic process, whereas the gelation of LSHEC was an endothermic process. Spinning conditions, comprising the concentration of the spinning solutions and corresponding spinning temperatures, were derived from the gelation onset curve theoretically. Moreover, combinations of the concentration of the spinning solution and the temperature of the coagulation bath could be predicted by the gelation onset curve. Finally, LSHEC fibers were prepared under the spinning conditions based on the gelation onset curve. The as‐spun LSHEC fibers had dry and wet tensile strengths of 1.59 and 0.47 cN/dtex, respectively, with a 0.30 ratio of the wet tensile strength to the dry tensile strength. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Structure evolution of ultra high molecular weight polyethylene/montmorillonite nanocomposite fibers prepared by melt spinning

Nanocomposite fibers of ultra high molecular weight polyethylene (UHMWPE) and organic montmorillonite (OMMT) were successfully prepared by a melt‐spinning process. The evolution of the microstructures of the nanocomposite fibers in the drawing process was preliminarily studied by X‐ray diffraction (XRD), differential scanning calorimetry, and small‐angle X‐ray scatters. With the increase of draw ratio values, the crystallinity of the nanocomposite fibers increased, the grain size decreased, and the folded chain crystals gradually transformed into extended chain crystals. The results suggested the evolution of the nanocomposite fibers was similar with that of the fibers made by gel‐spun drawing process. The addition of OMMT in UHMWPE improved the fluidity of the composites yet without affecting the crystal structure of UHMWPE in the drawing process. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3930–3936, 2013