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1.
Poly(ether sulfone) (PES)‐toughened epoxy clay ternary nanocomposites were prepared by melt blending of PES with diglycidyl ether of bisphenol A epoxy resin along with Cloisite 30B followed by curing with 4,4′‐diaminodiphenylsulfone. The effect of organoclay and thermoplastic on the fracture toughness, permeability, viscoelasticity and thermomechanical properties of the epoxy system was investigated. A significant improvement in fracture toughness and modulus with reduced coefficient of thermal expansion (CTE) and gas permeability were observed with the addition of thermoplastic and clay to the epoxy system. Scanning electron microscopy of fracture‐failed specimens revealed crack path deflection and ductile fracture without phase separation. Oxygen gas permeability was reduced by 57% and fracture toughness was increased by 66% with the incorporation of 5 phr clay and 5 phr thermoplastic into the epoxy system. Optical transparency was retained even with high clay content. The addition of thermoplastic and organoclay to the epoxy system had a synergic effect on fracture toughness, modulus, CTE and barrier properties. Planetary ball‐milled samples gave exfoliated morphology with better thermomechanical properties compared to ultrasonicated samples with intercalated morphology. Copyright © 2010 Society of Chemical Industry  相似文献   

2.
A series of melt processable thermoset/thermoplastic blends were prepared by mixing bisphenol‐A diglycidyl ether (Epon‐828)/diaminodiphenyl sulfone (DGEBA/DDS) system with two grades of polycaprolactone resin. Phase separation behavior of the blends was investigated by means of optical microscopy, microstructure by scanning electron microscopy (SEM), and thermo‐mechanical properties. The toughness of polycaprolactone modified epoxies was measured by instrumented falling weight impact (IFWI) testing. Various blend morphologies were observed depending upon the cured epoxy network/thermoplastic composition. Spinodal decomposition as characterized by modulated structure of unique periodicity and phase connectivity was found to be the probable mechanism of phase separation. SEM examination of fracture surfaces indicated a strong adhesion between the epoxy‐rich and polycaprolactone‐rich phases. Optimum improvement in failure energy was obtained for the compositions containing 10‐20% polycaprolactone without significantly compromising the elastic modulus and the thermo‐mechanical stability of the epoxy. In light of morphological evidences, a possible toughening effect was postulated in terms of tearing of the thermoplastic component and induced plastic deformation of the epoxy matrix.  相似文献   

3.
A series of blends have been prepared by adding a novel thermoplastic poly(phthalazinone ether sulfone ketone) (PPESK) in varying proportions to diglycidyl ether of bisphenol A epoxy resin (DGEBA) cured with p‐diaminodiphenylsulfone (DDS). All the blends showed two‐phase structures characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). Addition of the PPESK resulted in great enhancement of glass transition temperatures (Tg) both in the epoxy‐rich phase and in the PPESK‐rich phase by reason of the special structure of PPESK. There was moderate increase in the fracture toughness as estimated by impact strength. Fracture mechanisms such as crack deflection and branches, ductile microcracks, ductile tearing of the thermoplastic, and local plastic deformation of the matrix were responsible for the increase in the fracture toughness of the blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

4.
Phenolphthalein poly(ether ketone) (PEK‐C) was blended with the diglycidyl ether of bisphenol A epoxy resin and bisphenol A dicyanate ester. The effect of cyanate content on cure behaviors, thermal and mechanical properties of PEK‐C/epoxy/cyanate mixtures was investigated. As results, the increase of cyanate content slightly hindered the cure reaction of the mixtures. Fourier transform infrared results indicated that the curing reaction of the cured mixtures was complete. When the cyanate ester content increased, the flexural properties and Tg values were enhanced, and the initial thermal decomposition temperature was reduced. A significant improvement in fracture toughness was obtained when the cyanate group in the mixtures was excessive. The fracture toughness can be well explained by SEM observations. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

5.
In this work, a new material based on an epoxy thermoset modified with a thermoplastic filled with silica nanoparticles was investigated. When thermoplastic particles are filled with nanoparticles with unique properties such as high efficiency for absorbing ultraviolet light, electric or magnetic shielding, high electrical conductivity, and high dielectric constants, more than an enhancement of the mechanical properties is expected to be achieved for modified epoxy‐based thermosets. Particles of poly(methyl methacrylate) (PMMA) filled with silica nanoparticles were used to modify a thermoset based on a full reaction between diglycidyl ether of bisphenol A and 3‐(aminomethyl)benzylamine. When the preformed thermoplastic particles were mixed with the reactive constituents of the epoxy system under certain curing conditions in which total miscibility was avoided, uniform particle dispersions could be obtained. The relationships between the composition, morphology (nanoscale and microscale), glass‐transition temperature, mechanical properties, and fracture toughness were considered. Four main results were obtained for consideration of the potential of silica‐filled PMMA as an important modifier of brittle epoxy thermoset systems: (1) a good dispersion of the silica nanoparticles in the PMMA domains, (2) a good dispersion of the silica‐filled PMMA microparticles in the epoxy matrix, (3) the possibility of partial dissolution of the PMMA‐rich domains into the epoxy system, and (4) a slight increase in properties such as the hardness, indentation modulus, and fracture toughness. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

6.
Poly (acrylonitrile‐butadiene‐styrene) (ABS) was used to modify diglycidyl ether of bisphenol‐A type of epoxy resin, and the modified epoxy resin was used as the matrix for making TiO2 reinforced nanocomposites and were cured with diaminodiphenyl sulfone for superior mechanical and thermal properties. The hybrid nanocomposites were characterized by using thermogravimetric analyzer (TGA), dynamic mechanical analyzer (DMA), universal testing machine (UTM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The bulk morphology was carefully analyzed by SEM and TEM and was supported by other techniques. DMA studies revealed that the DDS‐cured epoxy/ABS/TiO2 hybrid composites systems have two Tgs corresponding to epoxy and ABS rich phases and have better load bearing capacity with the addition of TiO2 particles. The addition of TiO2 induces a significant increase in tensile properties, impact strength, and fracture toughness with respect to neat blend matrix. Tensile toughness reveals a twofold increase with the addition of 0.7 wt % TiO2 filler in the blend matrix with respect to neat blend. SEM micrographs of fractured surfaces establish a synergetic effect of both ABS and TiO2 components in the epoxy matrix. The phenomenon such us cavitation, crack path deflection, crack pinning, ductile tearing of the thermoplastic, and local plastic deformation of the matrix with some minor agglomerates of TiO2 are observed. However, between these agglomerates, the particles are separated well and are distributed homogeneously within the polymer matrix. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

7.
含氟聚醚醚酮增韧环氧树脂相形貌与性能研究   总被引:3,自引:0,他引:3  
采用SEM观察了热塑性含氟结构聚醚醚酮(6FPEEK)共混增韧环氧树脂的浇铸体脆断断口相形貌,测试了浇铸体的力学性能及动态机械性能,通过统计和数学分析建立了冲击韧性(αk)、热塑颗粒粒径(d)和粒间距(D)间的半定量关系。结果表明,该体系可得到连续相为环氧树脂而分散相为热塑颗粒的相结构,热塑相颗粒尺寸较为统一,且随热塑性树脂含量的增加而增大;6FPEEK含量增加对拉伸强度的影响不大,环氧树脂和热塑性塑料的结合界面差导致了冲击韧性在6FPEEK质量分数达到9.09%时出现峰值而后下降;该增韧体系的增韧机理可能为刚性粒子增韧。  相似文献   

8.
Hydroxyl‐, amine‐, and anhydride‐terminated polyurethane (PU) prepolymers, which were synthesized from polyether [poly(tetramethylene glycol)] diol, 4,4′‐diphenylmethane diisocyanate, and a coupling agent, bisphenol‐A (Bis‐A), 4,4′‐diaminodiphenyl sulphone (DDS), or benzophenonetetracarboxylic dianhydride, were used to modify the toughness of Bis‐A diglycidyl ether epoxy resin cured with DDS. Besides the crystalline polymers, poly(butylene terephthalate) (PBT) and poly(hexamethylene adipamide) (nylon 6,6), with particle sizes under 40 μm were employed to further enhance the toughness of PU‐modified epoxy at a low particle content. As shown by the experimental results, the modified resin displayed a significant improvement in fracture energy and also its interfacial shear strength with polyaramid fiber. The hydroxyl‐terminated PU was the most effective among the three prepolymers. The toughening mechanism is discussed based on the morphological and the dynamic mechanical behavior of the modified epoxy resin. Fractography of the specimen observed by the scanning electron microscopy revealed that the modified resin had a two‐phase structure. The fracture properties of PBT‐particle‐filled epoxy were better than those of nylon 6,6‐particle‐filled epoxy. Nevertheless, the toughening effect of these crystalline polymer particles was much less efficient than that of PU modification. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2903–2912, 2001  相似文献   

9.
Hydroxyl‐terminated poly (ether ether ketone) with pendent tert‐butyl groups (PEEKTOH) synthesized from 4,4′‐difluorobenzophenone and tert‐butyl hydroquinone was blended with diglycidyl ether of bisphenol‐A (DGEBA) epoxy resin. A diamine, 4,4′‐diaminodiphenyl sulfone (DDS) was used as the curing agent. The thermal and mechanical properties, fracture toughness, and morphology of the blends were investigated. Morphological analysis of the blends revealed a particulate structure with PEEKTOH phase dispersed in the epoxy matrix. Unlike classical polymer blend systems, increase in concentration of PEEKTOH does not increase the domain size. Instead, a decrease is obtained. The fracture toughness increased with the addition of oligomer without much decrease in tensile and flexural strengths. Addition of 15 phr oligomer gave maximum toughness. The dispersed PEEKTOH initiated several mechanisms that improved the fracture toughness of the blends. The cross‐link density calculated from the storage modulus in the rubbery plateau region decreased with the increase in PEEKTOH. The thermal stability of epoxy resin remained unaffected even after blending with PEEKTOH. POLYM. ENG. SCI., 45:1645–1654, 2005. © 2005 Society of Plastics Engineers  相似文献   

10.
Poly(acrylonitrile‐styrene‐butadiene) (ABS) was used to modify diglycidyl ether of bisphenol‐A (DGEBA) type epoxy resin, and the modified epoxy resin was used as the matrix for making multiwaled carbon tubes (MWCNTs) reinforced composites and were cured with diamino diphenyl sulfone (DDS) for better mechanical and thermal properties. The samples were characterized by using infrared spectroscopy, pressure volume temperature analyzer (PVT), thermogravimetric analyzer (TGA), dynamic mechanical analyzer (DMA), thermo mechanical analyzer (TMA), universal testing machine (UTM), and scanning electron microscopy (SEM). Infrared spectroscopy was employed to follow the curing progress in epoxy blend and hybrid composites by determining the decrease of the band intensity due to the epoxide groups. Thermal and dimensional stability was not much affected by the addition of MWCNTs. The hybrid composite induces a significant increase in both impact strength (45%) and fracture toughness (56%) of the epoxy matrix. Field emission scanning electron micrographs (FESEM) of fractured surfaces were examined to understand the toughening mechanism. FESEM micrographs reveal a synergetic effect of both ABS and MWCNTs on the toughness of brittle epoxy matrix. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

11.
An experimental investigation has been carried out to study the influence of thermoplastic addition on the mechanical properties of woven carbon fiber/epoxy matrix composites. As toughening agent bisphenol‐A polysulfone, PSu, has been added to the epoxy matrix. Flexural tests haved been performed to characterize the mechanical behavior of unmodified and PSu‐modified bulk tetra‐ and bifunctional epoxy matrices and also for the corresponding woven carbon fiber, CF, composite materials. Three‐point notched flexural tests been used to investigate the influence of polysulfone addition in the mode‐I fracture properties of the bulk epoxy matrices, relating them to their microstructural features investigated by atomic force microscopy (AFM). The double‐cantilever bea (DCB) and the end‐notched flexural (ENF) tests have been applied to characterize the interlaminar fracture toughness of the corresponding composites. For composites, the flexural properties were simmilar independent of the funcetionality of the epoxy matrix and of the thermoplastic content. Nevertheless, PSu addition to the epoxy matrix celarly enhanced the ode‐I and II interlaminar fracture toughness of the corresponding composites, the immprovement being higher for the composites manufactured with the bifunctional epoxy matrix at every thermoplastic content because of the lower crosslink density of the epoxy matrix.  相似文献   

12.
The poly(sily ether) with pendant chloromethyl groups (PSE) was synthesized by the polyaddition of dichloromethylsilane (DCM) and diglycidylether of bisphenol A (DGEBA) with tetrabutylammonium chloride (TBAC) as a catalyst. This polymer was miscible with diglycidyl ether of bisphenol A (DGEBA), the precursor of epoxy resin. The miscibility is considered to be due mainly to entropy contribution because the molecular weight of DGEBA is quite low. The blends of epoxy resin with PSE were prepared through in situ curing reaction of diglycidyl ether of bisphenol A (DGEBA) and 4,4′‐diaminodiphenylmethane (DDM) in the presence of PSE. The DDM‐cured epoxy resin/PSE blends with PSE content up to 40 wt % were obtained. The reaction started from the initial homogeneous ternary mixture of DGEBA/DDM/PSE. With curing proceeding, phase separation induced by polymerization occurred. PSE was immiscible with the 4,4′‐diaminodiphenylmethane‐cured epoxy resin (ER) because the blends exhibited two separate glass transition temperatures (Tgs) as revealed by the means of differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). SEM showed that all the ER/PSE blends are heterogeneous. Depending on blend composition, the blends can display PSE‐ or epoxy‐dispersed morphologies, respectively. The mechanical test showed that the DDM‐cured ER/PSE blend containing 25 wt % PSE displayed a substantial improvement in Izod impact strength, i.e., epoxy resin was significantly toughened. The improvement in impact toughness corresponded to the formation of PSE‐dispersed phase structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 505–512, 2003  相似文献   

13.
A commercially available epoxy resin (E907) formulated with a viscosity‐reducing styrene monomer and several additives was subjected to thermal cure studies and mechanical property measurements. Thermoplastic poly(arylene ether sulfone) (PES) and poly(arylene ether phosphine oxide) (PEPO) with reactive amine or hydroxyl end groups were utilized to toughen and co‐cure with the system. The cure cycle was optimized and the networks were analyzed via differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical analyzer, scanning electron microscopy, sol–gel extractions, and fracture toughness. A model epoxy resin was prepared from a tetrafunctional epoxy, e.g., MY722, difunctional EPON828, styrene monomer, and benzoyl peroxide initiator (BPO), and was evaluated as a control to assess the possible role of the styrene monomer. The optimized cure cycle for E907 was 6 h at 93°C, followed by a postcure of 2 h at 204°C. The fracture toughness of E907 was increased only marginally with PES and PEPO. In contrast, the model epoxy resin demonstrated a positive effect due to the styrene monomer and BPO and exhibited significantly increased fracture toughness with PES modification. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1504–1513, 2001  相似文献   

14.
The fracture behavior of a bisphenol A diglycidylether (DGEBA) epoxy, Araldite F, modified using carboxyl‐terminated copolymer of butadiene and acrylonitrile (CTBN) rubber up to 30 wt%, is studied at various crosshead rates. Fracture toughness, KIC, measured using compact tension (CT) specimens, is significantly improved by adding rubber to the pure epoxy. Dynamic mechanical analysis (DMA) was applied to analyze dissolution behavior of the epoxy resin and rubber, and their effects on the fracture toughness and toughening mechanisms of the modified epoxies were investigated. Scanning electron microscopy (SEM) observation and DMA results show that epoxy resides in rubber‐rich domains and the structure of the rubber‐rich domains changes with variation of the rubber content. Existence of an optimum rubber content for toughening the epoxy resin is ascribed to coherent contributions from the epoxy‐residing dispersed rubber phase and the rubber‐dissolved epoxy continuous phase. No rubber cavitation in the fracture process is found, the absence of which is explained as a result of dissolution of the epoxy resin into the rubber phase domains, which has a negative effect on the improvement of fracture toughness of the materials. Plastic deformation banding at the front of precrack tip, formed as a result of stable crack propagation, is identified as the major toughening process.  相似文献   

15.
A high temperature thermosetting bisphenol‐A dicyanate (BADCy) was modified with polyetherimide (PEI) at various compositions. The effects of the morphology of the blends on the fracture toughness and mechanical properties were investigated. For this purpose, fracture, flexural, and compression tests were carried out. The fracture surfaces of the broken specimens were examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The morphology was controlled by changing the curing conditions and PEI content. A good correlation between fracture properties and microstructural features of the mixtures has been observed. The phase‐inverted morphologies showed the highest fracture toughness, which was further increased by increasing the cure temperature. The mechanical properties of the matrix (modulus, yield strength) were not affected by the addition of the thermoplastic. Fracture energy values show similar trends for the different mechanical tests performed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2759–2767, 2001  相似文献   

16.
Efficiency of the application of high strength heat resistant thermoplastics for improving fracture toughness and impact properties of epoxy resins motivated authors to try large‐scale production thermoplastics for the same purpose. Epoxy/anhydride systems were modified by up to 8 wt % poly(vinyl acetate) (PVAc) and up to 6 wt % poly(vinyl butyral) (PVB). In epoxy–PVAc blends it was possible to obtain morphologies with continuous thermoplastic phase. However, only sea‐island morphologies with a very small size of PVB‐rich phase were observed in epoxy–PVB matrices. The former type of morphology allowed a notable 2.4‐fold increase in the fracture toughness of epoxy resin and simultaneous up to 30% decrease in its' impact strength. The latter type of morphology caused a notably lower (45%) enhancement of the epoxy fracture toughness combined with a 50% increase in its' impact strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44081.  相似文献   

17.
Phenolphthalein poly(ether ether ketone) (PEK‐C) was found to be miscible with uncured tetraglycidyl 4,4′‐diaminodiphenylmethane (TGDDM), which is a type of tetrafunctional epoxy resin (ER), as shown by the existence of a single glass transition temperature (Tg) within the whole composition range. The miscibility between PEK‐C and TGDDM is considered to be due mainly to entropy contribution. Furthermore, blends of PEK‐C and TGDDM cured with 4,4′‐diaminodiphenylmethane (DDM) were studied using dynamic mechanical analysis (DMA), Fourier‐transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). DMA studies show that the DDM‐cured TGDDM/PEK‐C blends have only one Tg. SEM observation also confirmed that the blends were homogeneous. FTIR studies showed that the curing reaction is incomplete due to the high viscosity of PEK‐C. As the PEK‐C content increased, the tensile properties of the blends decreased slightly and the fracture toughness factor also showed a slight decreasing tendency, presumably due to the reduced crosslink density of the epoxy network. SEM observation of the fracture surfaces of fracture toughness test specimens showed the brittle nature of the fracture for the pure ER and its blends with PEK‐C. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 598–607, 2001  相似文献   

18.
Thermoplastic‐toughened epoxy resins are widely used as matrices in modern composite prepreg systems. Rapid curing of thermoplastic‐toughened epoxy matrix composites results in different mechanical properties. To investigate the structure–property relationship, we investigated a poly(ether sulfone)‐modified triglycidylaminophenol/4,4′‐diamino diphenyl sulfone system that was cured at different heating rates. An intermediate dwell was also applied during the rapid heating of the thermoplastic‐modified epoxy system. We found that a higher heating rate led to a larger domain size of the phase‐separated macrostructure and also facilitated more complete phase separation. The intermediate dwell helped phase separation to proceed even further, leading to an even larger domain size of the macrostructure. A carbon‐fiber‐reinforced polymer matrix composite prepreg based on the poly(ether sulfone)‐modified multifunctional epoxy system was cured with the same schedule. The rapidly heated composite laminates exhibited higher mode I delamination fracture toughness than the slowly heated material. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

19.
Aluminum nitride nanoparticle (nano‐AlN) organically modified with the silane‐containing epoxide groups (3‐glycidoxypropyltrimethoxy silane, GPTMS) was incorporated into a mixture of poly(ether imide) (PEI), and methyl hexahydrophthalic anhydride‐cured bisphenol A diglycidyl ether grafted by GPTMS was prepared for nanocomposite. Scanning electron microscopy, transmission electron microscopy, and atomic force microscopy were used to investigate the microscopic structures of nanocomposites. According to experimental results, it was shown that addition of nano‐AlN and PEI into the modified epoxy could lead to the improvement of the impact and bend strengths. When the concentrations of nano‐AlN and PEI were 20 and 10 pbw, respectively, the toughness/stiffness balance could be achieved. Dynamic mechanical analysis (DMA) results displayed that two glass transition temperatures (Tg) found in the nanocomposites were assigned to the modified epoxy phase and PEI phase, respectively. As nano‐AlN concentration increased, Tg value of epoxy phase had gradually increased, and the storage modulus of the nanocomposite at the ambient temperature displayed an increasing tendency. Additionally, thermal stability of the nanocomposite was apparently improved. The macroscopic properties of nanocomposites were found to be strongly dependent on their components, concentrations, dispersion, and resulted morphological structures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

20.
An epoxy‐diamine system was simultaneously modified with two immiscible thermoplastic polymers, polysulfone (PSF) and poly (ether imide) (PEI), to develop tough materials without adding high quantities of modifiers, in order to avoid the processibility problems caused by the high initial viscosity of the mixtures. The mechanical behavior of blends containing 10 and 15 wt% total thermoplastic was analyzed and compared with the generated morphologies. The scanning electron micrographs (SEM) of the broken surfaces showed that when a small part of PEI is replaced by PSF, drastic changes in morphology, leading to co‐continuity between the phases, occurred together with fracture (critical stress intensity factor, KIC) improvements. As an additional advantage, no noticeable decrease in the elastic modulus (E) of final materials was observed. POLYM. ENG. SCI., 45:1312–1318, 2005. © 2005 Society of Plastics Engineers  相似文献   

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