Constructability and Economics of FRP Reinforcement Cages for Concrete Beams

This paper presents a quantitative economic analysis and a qualitative constructability analysis of three-dimensional fiber-reinforced plastic (FRP) reinforcement cages for concrete beams. Material, labor, and life-cycle costs are provided, and construction practice aspects are discussed. The results of the analyses indicate that prefabricated FRP cages can offer benefits to the construction industry. Although the initial costs of the FRP materials are likely to be higher than those of steel rebar, there is a significant potential for cost savings due to reduced maintenance and labor costs, as a result of the corrosion resistance of the FRP and the increased construction productivity. When direct life-cycle costs are considered, FRP reinforcements already constitute, in many cases, an economically competitive alternative to conventional steel reinforcement in adverse environments. If, in addition, the indirect cost savings as well as quality and safety issues are considered, the FRP reinforcement may be even more competitive.     

Experimental Evaluation of Axial Behavior of Strengthened Circular Reinforced-Concrete Columns

Insufficient or deteriorating reinforced-concrete piers in many existing bridges are required to be strengthened using economical, fast, and efficient methods. Currently, only a few methods can be used to strengthen circular columns. Steel jackets and fiber-reinforced polymer (FRP) composites are the two commonly used methods. In this study, along with these two strengthening methods, concrete jackets reinforced with spiral rebar, welded wire fabric (WWF), and a new steel reinforcement called PCS are investigated under different axial-load applications. Fifteen identical specimens were constructed, strengthened, and tested: one column with no strengthening; three columns strengthened with FRP; two with steel jacketing; and nine with concrete jacketing (two with WWF, three with spiral rebar, and four with the new reinforcement). The bare or unretrofitted specimens had a 152?mm (6?in.) diameter, while the outside diameter of concrete-jacketed specimens was 254?mm (10?in.). Effectiveness of each strengthening method in increasing the stiffness, axial capacity, and displacement ductility was investigated using the experimental data.     

Prediction of the Failure Time of Glass Fiber Reinforced Plastic Reinforced Concrete Beams under Fire Conditions

A model is proposed to predict the time to failure of reinforced concrete beams in a fire. The model is developed specifically to predict the lifetime of beams reinforced with glass fiber reinforced plastic rebar, but is applicable to beams with any form of reinforcement. The model is based on the calculations for flexural capacity and shear capacity of beams embedded within ACI design codes where time and temperature dependent values for rebar modulus and strength and concrete strength replace the static design values. The base equations are modified to remove safety factors and where necessary the temperature induced reductions in strength for concrete and steel are derived using the equations presented by EUROCODE 2. In order to validate the model it was used to predict the failure times of steel rebar reinforced beams that had been documented in the literature. There was excellent agreement between the model and the reported lifetimes for these conventional beams. The model was applied to predict the lifetimes of two beams that had been manufactured and tested for destruction in a fire by the research group. The model predicted that the failure mode of the beams would be because of rebar rupture as opposed to the design condition of concrete crushing and this was confirmed by the experimental test results. The model provided reasonable agreement with experimental results with a lifetime of 108?min predicted based on flexural failure and 94 and 128?min observed in the experiments.     

Fiber-Reinforced Plastic Jackets for Ductility Enhancement of Reinforced Concrete Bridge Columns with Poor Lap-Splice Detailing

This paper presents an inclusive testing program conducted on scaled models of reinforced concrete (RC) bridge columns with insufficient lap-splice length. Thirteen half-scale circular and square column samples were tested in flexure under lateral cyclic loading. Three columns were tested in the as-built configuration whereas ten samples were tested after being retrofitted with different composite-jacket systems. A brittle failure was observed in the as-built samples due to bond deterioration of the lap-spliced longitudinal reinforcement. The jacketed circular columns demonstrated a significant improvement in their cyclic performance. Yet, tests conducted on square jacketed columns showed a limited improvement in clamping on the lap-splice region and for enhancing the ductility of the column.     

Axial Load-Bending Moment Diagrams of Carbon FRP Wrapped Hollow Core Reinforced Concrete Columns

Hollow core reinforced concrete columns are generally preferred in use to decrease the cost and weight/stiffnesss ratio of members, such as bridge columns and piles. With a simplified stress state assumption, strengthening a hollow core reinforced concrete column with fiber-reinforced polymer (FRP) wrapping provides a biaxial confinement to the concrete, which leads to a need of defining the effect of FRP wrapping on the strength and ductility of the hollow core reinforced concrete columns. In this study, two groups of four hollow core reinforced concrete columns (205?mm outer diameter, 56?mm hollow core diameter, and 925?mm height) were tested under concentric, eccentric (25 and 50?mm eccentricity) and bending loads to observe the effect of carbon FRP (CFRP) wrapping. All the columns had internal steel reinforcement. Half of the columns had three layers of circumferential CFRP wrapping, whereas the other half had no external confinement. Axial load-bending moment (P–M) diagrams of each group were drawn using the obtained experimental results for both groups. It was observed that, CFRP wrapped columns had higher load and moment carrying capacities than the other group. An analytical model is proposed for drawing the P–M diagram of CFRP wrapped hollow core reinforced concrete columns.     

Behavior of Gravity Load-Designed Rectangular Concrete Columns Confined with Fiber Reinforced Polymer Sheets

This study concentrates on analytical evaluation of the effect of external confinement using fiber reinforced polymers (FRP) sheets on the response of concrete rectangular columns designed for gravity load only and having spliced longitudinal reinforcement at the column base. A general analytical scheme for evaluating the strength capacity and ductility of the columns under combined flexural–axial loads was developed. The analysis takes into account the bond strength degradation of the spliced reinforcement with increase in lateral load by incorporating a generalized bond stress–slip law, and considers the effect of FRP confinement on the stress–strain response of concrete material. Particular emphasis is placed in the analysis on the slip response of the spliced bars and the consequent fixed end rotation that develops at the column base. Results predicted by the analysis showed very good agreement with limited experimental data. A parametric evaluation was carried out to evaluate the effect of different design and strength parameters on the column response under lateral load. Without confinement, the columns suffered premature bond failure and, consequently, low flexural strength capacity. Confining the concrete in the columns end zone at the splice location with FRP sheets enhanced the bond strength capacity of the spliced reinforcement, increased the steel stress that can be mobilized before bond failure occurs, and consequently improved the flexural strength capacity and ductility of the columns. A general design equation, expressed as a function of the main parameters that influence the bond strength capacity between spliced steel bars and FRP confined concrete, is proposed to calculate the area of FRP sheets needed for strengthening of the subject columns.     

Behavior of Cyclically Loaded Squat Reinforced Concrete Bridge Columns Upgraded with Advanced Composite-Material Jackets

This paper summarizes comprehensive experimental studies on scaled models of squat bridge columns repaired and retrofitted with advanced composite-material jackets. In the experimental program, a total of 14 half-scale squat circular and rectangular reinforced concrete columns were tested under fully reversed cyclic shear in a double bending configuration. In order to provide a basis for comparison, a total of three as-built columns were tested. Another 10 column samples were tested after being retrofitted with different composite jacket systems. One circular as-built column was repaired after failure. The repair process involved both crack injection as well as addition of carbon/epoxy composite jacket. The repaired column was then retested and evaluated. Experimental results showed that all as-built columns developed an unstable behavior and failed in brittle shear mode. The common failure mode for all retrofitted samples was due to flexure with significant improvement in the column ductility. The repaired column demonstrated ductility enhancement over the as-built sample.     

Punching Shear Behavior of Flat Slabs Strengthened with Fiber Reinforced Polymer Laminates

The present work reports the test results of seven full-scale reinforced concrete slab-column edge connections strengthened against punching shear using different methods. In this study, three slabs contained openings in the vicinity of the column, and the other four were without openings. The dimensions of the slabs were 1,540×1,020×120 mm with square columns (250×250 mm). The openings in the specimens were square (150×150 mm) with the sides parallel to the sides of the column. The slabs were reinforced with an average reinforcement ratio of 0.75%. Except for the two reference slabs, two different strengthening techniques were considered. Technique I applies externally bonded fiber reinforced polymer (FRP) flexible sheets on the slab around the column in two schemes with one or two layers of FRP sheets glued to the tension face or both tension and compression faces of the slab. Both glass and carbon FRP sheets were considered. Technique II applies externally bonded FRP sheets using either the first or second scheme combined with installing steel bolts through holes across the slab thickness around the column. Based on the test results, it is concluded that the presence of FRP sheets and steel bolts substantially increased the punching capacity of the connections. Code design expressions were conservative in predicting the experimental results.     

Rectangular Filament-Wound Glass Fiber Reinforced Polymer Tubes Filled with Concrete under Flexural and Axial Loading: Experimental Investigation

This paper presents results of an experimental investigation on three beams and five short columns, consisting of glass fiber reinforced polymer concrete-filled rectangular filament-wound tubes (CFRFTs). The tubes included fibers oriented at ±45° and 90° with respect to the longitudinal axis. Additional longitudinal fibers [0°] were provided in flanges for flexural rigidity. Beams included totally filled tubes and a tube partially filled with concrete, which had a central hole for reducing deadweight. The effect of reinforcement ratio was examined by using tubes of two different sizes. Flexural behavior of CFRFT was compared to concrete-filled rectangular steel tubes (CFRSTs) of similar reinforcement ratios. Short columns were tested under eccentricity ratios (e/h) of 0, 0.09, 0.18, and 0.24, where h is the section depth. Transverse strains were measured around the perimeter of concentrically loaded column to evaluate confinement effect. The study showed that CFRFT is a feasible system that could offer similar flexural strength to CFRST. The tube laminate structure and its progressive failure contribute to the slightly nonlinear behavior of beams. The CFRFT beam with inner hole had an overall strength-to-weight ratio, 77% higher than the totally filled beam, but failed in compression. Bulging of CFRFT columns has limited their confinement effectiveness.     

Flexural Load Testing of Concrete-Filled FRP Tubes with Longitudinal Steel and FRP Rebar

The flexural performance of reinforced concrete-filled glass-fiber reinforced polymer (GFRP) tubes (CFFTs) has been investigated using seven specimens, 220?mm in diameter and 2.43?m long. Specimens were reinforced with either steel, GFRP, or carbon–fiber reinforced polymer (FRP) rebar of various sizes. Prefabricated GFRP tubes with most of the fibers oriented in the hoop direction were used in five specimens. One control specimen included conventional steel spirals of stiffness comparable to the GFRP tube and the other had no transverse reinforcement. Test results have shown that CFFT beams performed substantially better than beams with a steel spiral. Unlike CFFTs with FRP rebar, CFFTs with steel rebar failed in a sequential progressive manner, leading to considerable ductility. An analytical model capable of predicting the full response of reinforced CFFT beams, including the sequential progressive failure, has been developed, verified, and used in a parametric study. It is shown that laminate structure of the tube affects the behavior, only after yielding of the steel rebar. Steel reinforcement ratio significantly affects stiffness and strength, whereas concrete strength has an insignificant effect on the overall performance.     

Seismic Performance of Concrete-Filled FRP Tube Columns for Bridge Substructure

A set of column-footing subassemblies were prepared to investigate construction feasibility and seismic performance of structural joints for concrete-filled fiber reinforced polymer (FRP) tubes (CFFT) as bridge substructure. Based on the common practices of the precast industry and previous research on CFFT, the test matrix included a control reinforced concrete (RC) column and three CFFT columns, all with similar RC footings. The three CFFT columns included a cast-in-place CFFT column with starter bars, a precast CFFT column with grouted starter bars, and a precast CFFT column with unbonded posttensioned rods. The columns were subjected to a constant axial load and a pseudostatic lateral load. All proposed joints proved feasible in construction and robust under extreme load conditions. FRP tube, when secured properly in the footing, showed great influence on the seismic performance of the column by providing both longitudinal reinforcement and hoop confinement to the core concrete. The CFFT columns exhibited significant improvement over traditional RC columns in both ultimate strength and ductility. The study also showed that practices of the precast concrete industry can be easily and effectively implemented for the CFFT column construction.     

Simulation-Based Decision Support System for Economical Supply Chain Management of Rebar

The economics of a materials management system is defined by the size of the shipments, the scheduling strategy that allows contractors to handle uncertainty and variability in the supply chain, and the timing of the shipments, which in turn depend on the environment in which the project is taking place. This study presents a simulation-based decision support system to assist contractors in selecting the most economical rebar management system prior to the start of construction by recommending lot sizes (large, small), a scheduling strategy (optimistic, neutral, pessimistic), and buffer sizes (large, medium, small) given the conditions of the project. This model is of benefit to contractors and researchers because it generates the probable cost of inventory of 18 alternative rebar management systems ranging from just in case (JIC) to just in time (JIT) and including different variations in between. It allows contractors to select the alternative with least cost of inventory at the planning stages of a project. The simulation model was tested by using actual data obtained from a trade center project in Istanbul, Turkey. As expected, the test indicated that JIC was the most economical rebar management system in a case study conducted in a developing country, as it generated a savings of 4.8% over JIT.     

Effects of Corrosion of Steel Reinforcement on RC Columns Wrapped with FRP Sheets

This study investigated the effectiveness of carbon fiber-reinforced polymer (CFRP) sheets in protecting reinforced concrete (RC) columns from corrosion of steel reinforcement. Thirty small-scale RC columns and four midscale RC columns were used in this study. The small-scale columns were used for a comprehensive parametric study, whereas the midscale columns were used to evaluate design guidelines proposed based on the results of the small-scale column tests. The test columns were conditioned under an accelerated corrosion process and then tested under uniaxial compression up to failure. The test results showed that although CFRP sheet wrapping decreased the corrosion rate, the corrosion of steel reinforcement could continue to occur, eventually showing a decrease in ultimate axial compression capacity. Design guidelines were proposed based on the small-scale RC column tests and evaluated through a comparison with the test results of midscale RC columns. The proposed design guidelines introduced a concept of effective area to account for the corrosion damage, such as internal cracking and cross-sectional loss of steel reinforcement.     

Bond Strength of Fiber Reinforced Polymer Rebars in Normal Strength Concrete

The bond behavior of reinforcing bars in concrete is a critical issue in the design of reinforced concrete structures. This study focuses on the bond strength of fiber reinforced polymer (FRP) rebars in normal strength concrete. Four different types of rebars were tested using the pullout method: aramid FRP (AFRP); carbon FRP (CFRP); glass FRP (GFRP), and steel. This involved a total of 151 specimens containing 6, 8, 10, 16, and 19?mm rebars embedded in a 203?mm concrete cube. The test embedment lengths were five, seven, and nine times the rebar diameter (db). For each rebar, the test results include the bond stress–slip response and the mode of failure. The test results showed that the bond strength of an FRP rebar is, on average, 40–100% the bond strength on a steel rebar for pullout failure mode. Based on this research, a proposal for the average bond strength of straight FRP rebars in normal strength concrete is made, which verifies an existing bond strength relationship (GFRP) and extends its application to AFRP and CFRP. It is an expression that is a function of the rebar diameter, and the concrete compressive strength.     

Repair of Slab–Column Connections Using Epoxy and Carbon Fiber Reinforced Polymer

Repair, strengthening, and retrofit of reinforced and prestressed concrete members have become increasingly important issues as the World’s infrastructure deteriorates with time. Buildings and bridges are often in need of repair or strengthening to accommodate larger live loads as traffic and building occupancies change. In addition, inadequate design and detailing for seismic and other severe natural events has resulted in considerable structural damage and loss of life, particularly in reinforced concrete buildings. Numerous buildings and bridges suffer damage during such events and need to be repaired. The use of carbon fiber reinforced polymer (CFRP) composite fabric bonded to the surface of concrete members is comparatively simple, quick and virtually unnoticeable after installation. The use of composites has become routine for increasing both the flexural and shear capacities of reinforced and prestressed concrete beams. Earthquake retrofit of bridge and building structures has relied increasingly on composite wrapping of columns, beams and joints to provide confinement and increase ductility. This paper presents the results of cyclic testing of three large-scale reinforced concrete slab–column connections. Each of the specimens was a half-scale model of an interior slab–column connection common to flat-slab buildings. The specimens were reinforced according to ACI-318 code requirements and included slab shear reinforcement. While supporting a slab gravity load equivalent to dead load plus 30% of the live load, the specimens were subjected to an increasing cyclic lateral loading protocol up to 5% lateral drift. The specimens were subjected to the same loading protocol after they were repaired with epoxy crack sealers and CFRP sheet on the surfaces of the slab. Repair with epoxy and CFRP on the top surface of the slab was able to restore both initial stiffness and ultimate strength of the original specimen.     

Seismic Behavior of Concrete Columns Reinforced by Steel-FRP Composite Bars

Steel-fiber-reinforced polymer (FRP) composite bars (SFCBs) are a novel reinforcement for concrete structures. Because of the FRP’s linear elastic characteristic and high ultimate strength, they can achieve a stable postyield stiffness even after the inner steel bar has yielded, which subsequently enables a performance-based seismic design to easily be implemented. In this study, lateral cyclic loading tests of concrete columns reinforced either by SFCBs or by ordinary steel bars were conducted with axial compression ratios of 0.12. The main variable parameters were the FRP type (basalt or carbon FRP) and the steel/FRP ratio of the SFCBs. The test results showed the following: (1)?compared with ordinary RC columns, SFCB-reinforced concrete columns had a stable postyield stiffness after the SFCB’s inner steel bar yielded; (2)?because of the postyield stiffness of the SFCB, the SFCB-reinforced concrete columns exhibited less column-base curvature demand than ordinary RC columns for a given column cap lateral deformation. Thus, reduced unloading residual deformation (i.e., higher postearthquake reparability) of SFCB columns could be achieved; (3)?the outer FRP type of SFCB had a direct influence on the performance of SFCB-reinforced concrete columns, and concrete columns reinforced with steel-basalt FRP (BFRP) composite bars exhibited better ductility (i.e., a longer effective length of postyield stiffness) and a smaller unloading residual deformation under the same unloading displacement when compared with steel-carbon FRP (CFRP) composite bar columns; (4)?the degradation of the unloading stiffness by an ordinary RC column based on the Takeda (TK) model was only suitable at a certain lateral displacement. In evaluating the reparability of important structures at the small plastic deformation stage, the TK model estimated a much smaller residual displacement, which is unsafe for important structures.     

Vulnerability Screening and Capacity Assessment of Reinforced Concrete Columns Subjected to Blast

In this study, a nonlinear model is developed to study the response of blast-loaded reinforced concrete (RC) columns. The strain rate dependency and the axial load and P?Δ effects on the flexural rigidity variation along the column heights were implemented in the model. Strain rate and axial load effects on a typical RC column cross section were investigated by developing strain-rate-dependent moment-curvature relationships and force-moment interaction diagrams. Analysis results showed that the column cross section strength and deformation capacity are highly dependent on the level of strain rates. Pressure-impulse diagrams were developed for two different column heights with two different end connection details (ductile and nonductile) and the effects of the axial load on the column midheight deflection and end rotation at failure were evaluated for both connection types. Based on the results of this study, a pressure-impulse band (PIB) technique is proposed. The PIB technique presents a useful tool that covers practical uncertainties associated with RC column reinforcement details as well as possible increase of column axial loads resulting from different blast-induced progressive collapse scenarios. Finally, the uses of the PIB technique for vulnerability screening of critical infrastructure or postblast capacity assessment of RC columns of target structures are presented.     

Reinforced Concrete T-Beams Strengthened in Shear with Fiber Reinforced Polymer Sheets

This research studies the interaction of concrete, steel stirrups, and external fiber reinforced polymer (FRP) sheets in carrying shear loads in reinforced concrete beams. A total of eight tests were conducted on four laboratory-controlled concrete T-beams. The beams were subjected to a four-point loading. Each end of each beam was tested separately. Three types of FRP, uniaxial glass fiber, uniaxial carbon fiber, and triaxial glass fiber, were applied externally to strengthen the web of the T-beams, while some ends were left without FRP. The test results show that FRP reinforcement increases the maximum shear strengths between 15.4 and 42.2% over beams with no FRP. The magnitude of the increased shear capacity is dependent not only on the type of FRP but also on the amount of internal shear reinforcement. The triaxial glass fiber reinforced beam exhibited more ductile failure than the other FRP reinforced beams. This paper also presents a test model that is based on a rational mechanism and can predict the experimental results with excellent accuracy.     

Seismic Behavior of Flexural Dominated Reinforced Concrete Bridge Columns at Low Temperatures

This paper presents the results from Phase II of an experimental study on the behavior of reinforced concrete bridge columns in cold seismicly active regions. Six half-scale circular reinforced concrete columns, designed to be flexural dominated, were tested under reversed cyclic loading while subjected to temperatures ranging from ?36°C (?33°F) to 22°C (72°F). Four of the units tested were reinforced concrete filled steel tube (RCFST) columns and the other two were ordinary reinforced concrete columns. Results obtained reiterated the observations made in Phase I, which is that low temperatures cause an increase in the flexural strength and initial stiffness as well as a reduction in the spread of plasticity and displacement capacity of the column. Another important observation made was that the plastic hinge length is drastically reduced in the RCFST units compromising the displacement capacity of this type of column even at room temperature conditions. Current predictive models were revised and modified to account for the low-temperature effect.     

Lateral Confinement Needed to Suppress Softening of Concrete in Compression

Suppression of softening in the load-deflection diagram of concrete-filled tubular columns and spiral columns is proposed to serve as a design criterion helping to avoid the size effect and explosive brittle character of collapse. To this end, the recently developed “tube-squash” tests, in which a short concrete-filled steel tube is squashed to about a half of its original length and allowed to bulge, are conducted with tubes of different wall thicknesses. A finite-strain finite element computer code with a microplane constitutive model is used to simulate the tests. After its verification and calibration by tests, the code is used to analyze nonbuckling concrete-filled tubular columns and spirally reinforced columns. It is found that softening in the load-deflection diagram can be fully suppressed only if the reinforcement ratio (ratio of the tube volume or spiral volume to the total volume of column) exceeds about 14%. If mild softening is allowed, the reinforcement ratio must still exceed about 8%. These ratios are surprisingly high. If they are not used in design, one needs to pay attention to the localization of softening damage, accept the (deterministic) size effect engendered by it, and ensure safety margins appropriate for protecting against sudden explosive brittle collapse. This is of particular concern for the design of very large columns.