Transesterification and crosslinking of poly(vinyl chloride‐co‐vinyl acetate) copolymers in the melt

A new method to obtain hydroxylated poly(vinyl chloride) (PVC‐OH) and its crosslinking in the melt are studied. Starting from a vinyl chloride‐co‐vinyl acetate copolymer, a transesterification reaction in the presence of an alcohol during the processing of plasticized polymer is investigated as a function of the processing temperature and alcohol nature (1‐butanol or 1‐octanol). Reaction evolution is followed by ¹H‐NMR and IR spectroscopies. The best results are obtained for 1‐octanol, and they show the absence of secondary reactions and the progressive appearance of OH groups in the polymer as acetate groups disappear. On the other hand, crosslinking of the thus‐obtained PVC‐OH with hexamethylene diisocyanate (HMDI) during the processing is also studied. The gel content and the mechanical properties at 140°C are studied as a function of three crosslinking variables: number of OH groups present in the polymer, concentration of HMDI added to the polymer, and time of crosslinking. The results show that by optimizing those parameters it is possible to obtain gel contents up to 100% and an increase of 600% in the Young's modulus and 1300% in the ultimate tensile strength with respect to the plasticized PVC. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 621–630, 1999     

Silane grafting and moisture crosslinking of polyethylene: The effect of molecular structure

The silane grafting and moisture crosslinking of different grades of polyethylene have been investigated. Three types of polyethylene (HDPE, LLDPE, and LDPE) with different molecular structures and similar melt flow indices were selected. The initiator was dicumyl peroxide (DCP), and the silane was vinyltrimethoxysilane. The grafting reaction was carried out in an internal mixer. The extent of grafting and the degree of crosslinking were determined, and hot‐set tests were carried out to evaluate the crosslink structure of the different polyethylenes. The LLDPE had the highest degree of grafting, while the LDPE had the least. The rate of crosslinking for LDPE was higher than that of HDPE and LLDPE. The gel content of LDPE was higher than that of HDPE and LLDPE. Hot‐set elongation and the number‐average molecular weight between crosslinks (M_c) were lower for LLDPE and LDPE than for HDPE. Increasing the silane/DCP percentage led to peroxide crosslinking, thereby decreasing the M_c and hot‐set elongation. The number‐average molecular weight (M_n), molecular weight distribution, and number of chain branches were the most important parameters affecting the silane grafting and moisture crosslinking. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Epoxylsilane crosslinking of rigid poly(vinyl chloride)

Crosslinking is an effective way to improve the qualities of poly(vinyl chloride). A crosslinking system consisting of R‐glycidoxypropyltrimethoxysilane (KH560) has been first used to introduce crosslinking into rigid poly(vinyl chloride). Different thermal stabilizers (organotin, Ca/Zn stearate, and Ba/Zn stearate) as well as sodium bisulfite additive were tried to promote the grafting of epoxyl group and enhance the degree of crosslinking. FTIR spectra showed that grafting and crosslinking of KH560 with poly(vinyl chloride) could take place, and a gel content of 40% could be obtained when more than 10 phr epoxylsilanes were used in the condition of 2 : 1 (parts by weight) ratio of BaSt₂/ZnSt₂ and 1 : 1M ratio of NaHSO₃/KH560, while the premature crosslinking was avoided. Thermal properties had been studied. The results showed that the Vicat softening temperature of crosslinked PVC could be improved about 10°C when 5 phr epoxylsilane was added, and thermal degradation could be delayed with increase in gel content. Therefore, epoxylsilane‐crosslinked PVC will have the potential for extensive applications © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Self‐crosslinking and cocrosslinking with nitrile rubber of poly(vinyl chloride) with pendent N,N‐diethyldithiocarbamate group

In order to realize the self‐crosslinking and cocrosslinking of poly(vinyl chloride) (PVC) with nitrile‐butadiene rubber (NBR), PVC with pendent N,N‐diethyldithiocarbamate groups (PVC‐SR) was prepared from the reaction of PVC with sodium SR in butanone. The PVC‐SR was self‐crosslinked and the PVC‐SR/NBR blend was cocrosslinked under heating at 170°C. The effect of the degree of functionality of PVC‐SR on the torque, gel content, glass‐transition temperature, and tensile properties was investigated. The results showed that the crosslinking reaction did not occur for PVC, NBR, or the PVC/NBR blend. Introducing the SR groups into PVC caused the crosslinking reaction to occur and the high gel contents of the crosslinked samples were obtained in 15 min. The degree of crosslinking increased with the degree of functionality of PVC‐SR. The mechanism of the crosslinking reaction was discussed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 634–638, 2001     

Polymer gel electrolytes prepared from P(EG‐co‐PG) and their nanocomposites using organically modified montmorillonite

Polymer gel electrolytes were prepared by thermal crosslinking reaction of a series of acrylic end‐capped poly(ethylene glycol) and poly(propylene glycol) [P(EG‐co‐PG)] having various geometries and molecular weights. Acrylic end‐capped prepolymers were prepared by the esterification of low molecular weight (M_n: 1900–5000) P(EG‐co‐PG) with acrylic acid. The linear increase in the ionic conductivity of polymer gel electrolyte films was observed with increasing temperature. The increase in the conductivity was also monitored by increasing the molecular weight of precursor polymer. Nanocomposite electrolytes were prepared by the addition of 5 wt % of organically modified layered silicate (montmorillonite) into the gel polymer electrolytes. The enhancement of the ionic conductivity as well as mechanical properties was observed in the nanocomposite systems. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 894–899, 2004     

Irradiation crosslinking of PVC–ENR blend Effect of efficient radical scavenger

Abstract

The irradiation induced crosslinking of 50:50 poly (vinyl chloride)–epoxidised natural rubber (PVC–ENR) blend was studied in the presence of 0–1·5 pphr antioxidant Irganox 1010. The samples were irradiated using a 3·0 MeV electron beam machine at doses ranging from 20 to 200 kGy in air and room temperature. The gel fraction, tensile strength T _s, modulus at 100% elongation M ₁₀₀, elongation at break E _b, hardness, and resilience were used to follow the irradiation induced crosslinking of the blend. The decline in gel fraction, T _s, M ₁₀₀, hardness, and resilience and the concurrent increase in E _b with increasing antioxidant indicated the inhibition of irradiation induced crosslinking by the antioxidant used. The improvement in aging properties of the blend with the addition of the antioxidant is also reported. It was evident from FTIR that Irganox 1010 is involved in the stabilisation of the blend against irradiation induced degradation.     

Reaction rate and MWD changes in crosslinking of PVC,with dithioltriazine

The reaction rate of crosslinking of PVC with dithioltriazine has been studied by following gel formation and changes in the molecular weight distribution (MWD). Compounding was performed on a roll mill at 145°C and crosslinking by heat treatment at 180 or 90°C. In this system crosslinking is executed by the thiolate anion, formed in situ by reaction with MgO. We have studied the catalyzing effect of several polyols in order to achieve a more efficient reaction. Most likely, these catalysts work by chelating the Mg²⁺ ions, thus increasing the nucleophilic character of the thiolate. With the most efficient ones, ditrimethylolpropane and HO(CH₂CH₂)_6-7H, complete crosslinking can be obtained in 3 min at 180°C, i.e., at processing temperatures. We also followed the changes in the MWD before gelation at a considerably lower temperature, 145°C, and found an extensive molecular enlargement even after 5-10 min. Most surprisingly, μM_n increased up to 100% without formation of insoluble material. By ¹H-NMR measurements on low molecular weight extracts, we have shown this to be due to a fast and selective reaction with allylic chlorine in the unsaturated end groups, ～ CH₂? CH?CH? CH₂Cl, formed in the mechanism of chain transfer to monomer. Due to this reaction, formulations with too high reactivity may crosslink during processing, which calls for a careful balancing of the reactivity for each processing case.     

Molecular weight distribution of commercial PVC

The molecular weight distribution (MWD) of commercial suspension grade poly(vinyl chloride) (PVC) resins with K values from 50 to 93 and mass grade PVC resins with K values from 58 to 68 has been determined by size exclusion chromatography (SEC), using literature Mark‐Houwink coefficients. The MWD is characterized by the number average molecular weight (M_n), the weight average molecular weight (M_w) and the polydispersity (M_w/M_n). Our results for M_w are consistent with recently published data, but we find different results for M_n and consequently for M_w/M_n. The polydispersity of PVC increases with increasing K value. This effect can be explained by two mechanisms. The first mechanism is a reduced terminating reaction rate between two growing polymer chains (disproportionation) at higher molecular weight owing to the reduced mobility of the polymer chains. The second mechanism is long‐chain branching of molecules with high molecular weight which lets the molecules grow at two ends. For two examples graphs of the measured MWD are compared with the theoretically expected MWD.     

Copolymerization of styrene–m-divinylbenzene in the presence of poly(vinyl chloride)

The crosslinking copolymerization of styrene (St)-m-divinylbenzene (m-DVB) in the presence of poly(vinyl chloride) (PVC) was studied. The rate of the copolymerization decreased with the addition of PVC powder, because of the depressing of the diffusion of the monomers to the polymerizing center and the difficulty in the transfer of the polymer radicals in the swelled PVC powder. The exponential value of the benzoyl peroxide concentration and the activation energy of the copolymerization were obtained as 0.67 and 17.4 kcal/mol, respectively. The monomer reactivity ratios of St and m-DVB were determined as r₁ = 0.25 and r₂ = 1.42 (M₁: St, M₂: m-DVB). From the extraction of the resultant polymer composite with THF, both the grafting of the St-m-DVB copolymer onto PVC and the entanglement of PVC with St-m-DVB copolymer seems to occur in the St-m-DVB-PVC system.     

Poly(vinyl alcohol) hydrogels. Formation by electron beam irradiation of aqueous solutions and subsequent crystallization

Aqueous solutions of poly(vinyl alcohol) were submitted to varying doses of electron beam irradiation. By modification of the classical Flory-Huggins equations appropriate to the initial state of solution of the polymer, the molecular weight between crosslinks, M_c, was calculated as a function of radiation dose, initial polymer concentration, and temperature. Following crosslinking in the solution state, crystallization was induced by dehydrating the network at temperatures above 90°C. Following dehydration, the polymer network was reequilibrated with water and its tensile properties compared with identically prepared hydrogels not subjected to crystallization by dehydration. Greatly enhanced values of ultimate tensile strength and resistance to tear result from the treatment producing crystallization, compared with those of the crosslinked but not previously dehydrated gels.     

Dependence of relaxation processes in a low-density polyethylene with different crosslink densities investigated by fluorescence spectroscopy

Relaxation processes of one type of low-density polyethylene with three different degrees of crosslinking were studied using the fluorescence of 1-pyrenyl groups attached covalently to polymer chains. The average molecular weights between crosslinks (M_c) of the polyethylenes were 125, 76.5, and 7 kg mol⁻¹. As assessed by changes of the integrated fluorescence intensity and the full width at half maximum of the 0-0 emission band with temperature, chain mobility decreases with increasing crosslinking density. Chain mobility in the polyethylene with the smallest M_c value appears to be strongly inhibited up to 220 K, while motions of small segments of the polymer chains were observed for samples with lower crosslinking degrees at temperatures similar to those of the pristine (non-crosslinked) polymer. These data are discussed in terms of local versus bulk properties of the films.     

Thermomechanical behavior of poly(vinyl chloride) in the process of degradation

The thermomechanical behavior of poly(vinyl chloride) (PVC) was investigated during its thermal degradation by using torsional braid analysis. In thermomechanical behavior as a function of temperature, the relative rigidity G_r decreased initially with increasing temperature, then began to increase passing through a minimum at about 200°C, and finally decreased at 340°C. Increase in G_r from 200°C was caused by formation of a conjugated polyene chain accompanied by dehydrochlorination and by crosslinking reaction, and decrease in G_r at 340°C was related to scission reactions of the crosslinking network by oxidation. In the change in logarithmic decrement Δ, three peaks were observed: at 90°C, coinciding with the glass transition of the polymer; at about 200°C, due to the melting transition of crystallites, and at about 300°C, due to a loss of mechanical energy in the rheological transition of the polymer from a liquid state to a glassy state passing through a viscoelastic region. The thermomechanical properties of PVC with different molecular weights were also measured, and the effect of molecular weight G_r and Δ are discussed. In isothermal measurements of the relative rigidity in air, exponentially increasing curves were observed as a function of time. These curves were analyzed kinetically as a first-order reaction, and an activation energy of 22.7 kcal/mole was obtained.     

Effect of elemental sulfur in the crosslinking reaction of poly(vinyl chloride) with tetramethyl thiuram disulfide

The effect of elemental sulfur (S₈) and tetramethyl thiuram disulfide (TMTD) on the chemical crosslinking of PVC is studied. The tensile strength, elongation at break, and gel content of crosslinked and uncrosslinked PVC molded samples, cured at different times in hot air, are evaluated. It was found that crosslinking PVC with TMTD improves its mechanical properties, and adding S₈ produces a slight improvement. Also, the S₈ presence accelerated the PVC/TMTD crosslinking reaction when the crosslinking reaction was carried out under shear forces, but not when the curing was done in hot air, where the S₈ retards the process.     

Molecular aggregation in poly(vinyl chloride)

Molecular weight distributions and molecular aggregation for poly(vinyl chloride) (PVC) polymerized in bulk at ?10, ?30, and ?50°C have been measured using gel permeation chromatography. The aggregate content in PVC polymerized at ?50°C was found to be 87 wt-%. These spherical aggregates of mean diameter of 5000 A are formed preferentially from PVC chains having high molecular weights and long syndiotactic sequence lengths. A temperature of 200°C was used to disintegrate these aggregates into single PVC molecules. In disagreement with measurements of M _n and M _w published in the literature, our measured values do not reach a minimum but rather increase continuously with decreasing temperature of polymerization. This disagreement is most probably due to the phenomenon of molecular aggregation in PVC.     

Swelling of High Oil-Absorptive Network Based on 1-Octene and Isodecyl Acrylate Copolymers

Crosslinked 1-octene-isodecyl acrylate copolymers were synthesized and evaluated for oil-absorbency application. The copolymer was crosslinked at different concentrations of ethylene glycol diacrylate (EGDA) and ethylene glycol dimethacrylate (EGDMA) crosslinkers via catalytic initiation or by electron-beam irradiation at dose rate 80 kGy. The concentration of both crosslinkers was varied from 0.5% to 2%. The effect of crosslinking conditions, such as crosslinker concentration, method of polymerization and monomers concentration on conversion and gel fraction was examined through an oil-absorption test using petroleum crude oil. It was found that, the oil absorbency was influenced mainly by the degree of crosslinking and the hydrophobicity of the copolymer units. The final equilibrium oil content, volume fraction of polymer and swelling capacity were determined at 298 K. The effective crosslinking density V_e, the average molecular weight between the crosslinks M_c and the polymer-toluene interaction parameter were determined from stress–strain measurements. The crosslinking efficiencies of EGDA and EGDMA towards copolymers were determined.     

Polymerization of vinyl chloride with Cp*Ti(OPh)3/MAO catalyst in toluene

Polymerization of vinyl chloride (VC) with a Cp*Ti(OPh)₃/MAO catalyst in toluene was investigated. The polymerization rate was lower than that in CH₂Cl₂, and the mm triad concentration of the PVC obtained in toluene was somewhat higher than that of the PVC obtained in CH₂Cl₂. As the polymerization in toluene proceeded at a considerable rate, a kinetic study of this polymerization was undertaken. The polymer yield increased with reaction time, and the molecular weight of the polymer increased with increasing polymer yield. The M_w/M_n ratio of the polymer decreased with increasing polymerization temperature. The initiator efficiency of the catalyst was low at the initial stage of the polymerization in toluene, but it reached nearly 100% when the polymerization was carried out for more than 30 h. The control of both themolecular weight of PVC and its main‐chain structure was found to be possible in the polymerization of VC with the Cp*Ti(OPh)₃/MAO catalyst in toluene. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Properties of poly(vinyl chloride) fibers crosslinked by 2-dibutylamino-4,6-dimercapto-1,3,5-triazine

PVC fibers, fastened to a needle frame, were crosslinked by 2-dibutylamino-4, 6-dimercapto-1,3,5-trizine in the presence of tetra-n-butylammonium bromide and alkali in water at 96°C. Solvent resistance, characterized by the gel fraction of THF, improves markedly. Mechanical properties of the fibers investigated by tensile tests at 20°C show that both the modulus and tensile strength at break increase, while elongation at break decreases over 40% gel content. Creep tests indicate that the resistance to heat deformation improves by crosslinking. The heat distortion temperature increases by 12°C at 75% gel content. Results of dynamic tests show that the T_g of PVC fibers determined by a peak in the loss modulus (E'') increases from 40% gel content. Dynamic modulus (E') increases by 74% at 23°C and the T_g by 37°C in the case of crosslinked PVC fibers having a 92% gel content. The shrinkage of PVC fibers in hot water at 94°C for 30 min decreases more than 50% over 75–80% gel content indicating the improved resistance to heat deformation.     

Some effects of irradiation on properties of filled PVC compounds

Compounds based on poly(vinyl chloride) (PVC), and containing CaCO₃ filler and trifunctional acrylic crosslinking agent have been crosslinked by exposure to γ-rays at dosages to 70 kGy. The crosslinking agent was found to be essential for crosslinking to proceed, only minor sensitivity to the irradiation having been found in compounds omitting the chemical. The presence of filler somewhat inhibits crosslink effectiveness, as measured by solvent uptake data. Elastic moduli and elongations at rupture respond to crosslinking processes, the latter being particularly sensitive to the effects of irradiation. The presence of filler was found to raise modulus, while ductilities of compounds were greater than expected, owing to adhesion at polymer/filler interfaces. Favorable acid/base interaction forces appear responsible for the effect. The reduced sensitivity of filled PVC compounds to γ-ray exposure is attributed to polymer immobilization, the consequence of strong interfacial bonding with the filler.     

Vinylchloride copolymers obtained by chemical modification of PVC

A homologous series of polyvinylchlorides (PVCs) with the general formula (CH₂−CHCl)_m−(CH₂−CHX)_n, where m can vary gradually from 100 to 50 or less, n from 100 to 50 or more, and X can be small atoms such as H, or benzenethiolate groups, were obtained by substitution reactions of PVC. The microstructural analysis of these polymers carried out by ¹³C nuclear magnetic resonance spectroscopy reveals that chlorines are preferentially substituted in isotactic and heterotactic placements. The molecular weight determined by osmometry confirms that there is no chain scission or crosslinking of the polymer during the reaction. As all polymers of these homologous series have the same chain length, and in all cases the chlorine elimination is preferentialy random in the amorphous part, they may be considered as model compounds of PVC for studies of the relationship between polymer structure and properties ©1997 SCI     

Synthesis of new ionic crosslinked polymer hydrogel combining polystyrene and poly(4‐vinyl pyridine) and its self‐healing through a reshuffling reaction of the trithiocarbonate moiety under irradiation of ultraviolet light

A new ionic crosslinked polymer hydrogel was achieved by the strategy of ionically crosslinking α,ω‐dibromide terminated polystyrene (Br‐PS‐Br) with poly(4‐vinyl pyridine) (P4VP) which was synthesized by reversible addition‐fragmentation chain transfer polymerization using a chain transfer agent containing a trithiocarbonate moiety. The moiety of trithiocarbonate was introduced into the crosslinked network to show the self‐healing characteristics. The chain structure and components of Br‐PS‐Br and P4VP were characterized through ¹H NMR, gel permeation chromatography, Fourier transform IR spectroscopy and elemental analysis. The P4VP (M_n = 25 300 g mol^?1) chains were crosslinked with Br‐PS‐Br (M_n = 2000 g mol^?1) through the quaternization reaction to form a polymer network which was further crosslinked in acetonitrile by irradiation of UV light to fabricate a hydrogel. Such a hydrogel of P4VP/Br‐PS‐Br cut by a razor blade can be rapidly (1 h) and repeatedly (three times) healed through a reshuffling reaction of the trithiocarbonate moiety under irradiation by UV light. © 2018 Society of Chemical Industry