Performance of treated hybrid fiber reinforced-thermoplastic composites under extreme conditions. IV. Use of glass fiber and sawdust as hybrid fiber

The mechanical properties and dimensional stability of hardwood aspen in the form of sawdust and surface-treated glass fiber-polystyrene composites were evaluated under various extreme conditions, e.g., variation in the testing temperature (from +25° to ?20°C), exposure to boiling water and heat in an oven at +105°C. The compatibility of wood fiber with glass fiber and with polystyrene improved by precoating the wood fiber with a coupling agent, e.g., 8% isocyanate, 4% silane and polymer. The mechanical properties of the composites, in particular, treated sawdust/glass fiber-filled composites, increased under extreme conditions in comparison with those filled with nontreated sawdust/glass fiber. Under the same conditions, dimensional stability also supports this observation.     

Esterified PVA-lignin resin by maleic acid applicable for natural fiber reinforced composites

This article reports an esterified polyvinyl alcohol (PVA)-lignin resin that is applicable for natural fiber reinforced polymer composites. To meet the requirement for the composites, a biopolymer-based resin is necessary, which should well interact with the natural fiber with good waterproof behavior. By mimicking the relationship between cellulose, lignin and hemicellulose in wood, the esterified PVA-lignin resin with maleic acid is provided. The preparation and characterization of the environment-friendly resin are illustrated in this article. 180 °C of esterification reaction temperature and 40% of maleic acid contents are shown to be an optimum condition for the preparation of the resin. The esterified PVA-lignin resin exhibits 13, 31, and 55% increase of its tensile strength, toughness, and failure strength, respectively. The water contact angle of the esterified PVA-lignin resin is improved from 0 to 57°. The prepared resin is originally thermoplastic composite and it turned to be a thermoset resin by the esterification reaction at 180 °C, which is beneficial for composite processing. The developed resin is applicable for environment-friendly and high strength-natural fiber reinforced polymer composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48836.     

Absorption of water at ambient temperature and steam in wood–polymer composites prepared from agrowaste and polystyrene

Hemp, banana, and agave fibers were employed for the preparation of wood–polymer composites using polystyrene in the ratio of 50 : 50 w/w. These fibers were esterified with maleic anhydride (MA) and the effect of MA was studied on the absorption of water at ambient temperature and steam in wood–polymer composites made from said fibers and polystyrene. The absorption of water increases with increase in time from 2 to 30 h in all fiber composites. The maximum absorption of water was found in hemp fiber composites, and the minimum in agave fiber composites. The MA-esterified fiber composites showed less absorption of water than did the untreated fiber composites. Steam absorption in MA-treated and untreated fiber composites is higher than the water absorption in the respective fiber composites. Untreated fiber composites show more absorption of steam in comparison to MA-treated fibers composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 681–686, 1998     

Wood‐fiber/high‐density‐polyethylene composites: Compounding process

The compounding process directly influenced the compounding quality of wood–polymer blends and finally affected the interfacial bonding strength and flexural modulus of the resultant composites. With 50 wt % wood fiber, the optimum compounding parameters for the wood‐fiber/high‐density‐polyethylene blends at 60 rpm were a temperature of 180°C and a mixing time of 10 min for the one‐step process with a rotor mixer. The optimum compounding conditions at 90 rpm were a temperature of 165°C and a mixing time of 10 min. Therefore, a short compounding time, appropriate mixing temperatures, and a moderate rotation speed improved the compounding quality of the modified blends and the dynamic mechanical properties of the resultant composites. The melt torque and blend temperature followed a polynomial relationship with the loading ratio of the wood fiber. The highest melt torque and blend temperature were obtained with 50% wood fiber. The coupling treatment was effective for improving the compatibility and adhesion at the interface. The two‐step process was better than the one‐step process because the coupling agents were more evenly distributed at the interface with the two‐step process. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2570–2578, 2004     

Effect of wood fibers on the rheological properties of i‐PP/wood fiber composites

The effects of wood fibers on the melt rheological behavior of isotactic poly(propylene) (i‐PP)/wood fiber (WF) composites have been studied at WF concentrations of 0–32.2 vol % at 493 K. Shear stress–shear rate variations obeyed a power law equation, and the composites exhibited shear thinning, which increased with filler content. At a low shear rate, the apparent melt viscosity increased, while melt elasticity, after an initial decrease, also increased with WF concentration. At a higher shear rate, after an initial decrease, the melt viscosity showed an increase, as did melt elasticity, with increase in filler content. A titanate coupling agent, LICA 38, used to modify the wood fiber surface, modified these rheological parameters by functioning as a plasticizer/lubricant. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 644–650, 2004     

The Compatibilizing Effect of Maleic Anhydride on Swelling Properties of Plant-Fiber-Reinforced Polystyrene Composites

In this work the fibers of banana, hemp, and sisal are employed as fillers for the formation of wood polymer composites with polystyrene in the different ratios of 40:60 and 45:55 (wt/wt), respectively. These fibers were esterified with maleic anhydride, and the effect of maleic anhydride was studied on absorption of steam and water at ambient temperature in wood polymer composites. Untreated fiber composites show more absorption of steam in comparison to maleic anhydride (MA)–treated fiber composites. The absorption of water increases with the increase in time from 2–30 h in all untreated fiber composites. The maximum absorption of water was found in hemp fiber composites and the minimum in sisal fiber composites. The maleic anhydride esterified fiber composites showed less absorption of water than the untreated fiber composites. Steam absorption in MA treated and untreated fiber composites is higher than the water absorption in respective fiber composites. The wood polymer composites containing low amount of fiber shows less absorption of steam and water at ambient temperature than the composites containing a greater amount of fiber in respective fiber composites.     

Effects of the chemical foaming agents,injection parameters,and melt‐flow index on the microstructure and mechanical properties of microcellular injection‐molded wood‐fiber/polypropylene composites

Wood‐fiber‐reinforced plastic profiles are growing rapidly in nonstructural wood‐replacement applications. Most manufacturers are evaluating new alternative foamed composites, which are lighter and more like wood. Foamed wood composites accept screws and nails better than their nonfoamed counterparts, and they have other advantages as well. For example, internal pressures created by foaming give better surface definition and sharper contours and corners than nonfoamed profiles have. In this study, the microfoaming of polypropylene (PP) containing hardwood fiber was performed with an injection‐molding process. The effects of different chemical foaming agents (endothermic, exothermic, and endothermic/exothermic), injection parameters (the mold temperature, front flow speed, and filling quantity), and different types of PP (different melt‐flow indices) on the density, microvoid content, physicomechanical properties, surface roughness, and microcell classification of microfoamed PP/wood‐fiber composites were studied. A maleic anhydride/polypropylene copolymer (MAH‐PP) compatibilizer was used with the intention of improving the mechanical properties of microfoamed composites. The microcell classification (from light microscopy) and scanning electron micrographs showed that an exothermic chemical foaming agent produced the best performance with respect to the cell size, diameter, and distance. The polymer melt‐flow index and the variation of the injection parameters affected the properties and microstructure of the microfoamed composites. The density of the microfoamed hardwood‐fiber/PP (with a high melt‐flow index) composites was reduced by approximately 30% and decreased to 0.718 g/cm³ with an exothermic chemical foaming agent. Tensile and flexural tests were performed on the foamed composites to determine the dependence of the mechanical properties on the density and microvoid content of the foamed specimens, and these properties were compared with those of nonfoamed composites. MAH‐PP improved the physicomechanical properties up to 80%. With an increase in the mold temperature (80–110°C), the surface roughness was reduced by nearly 70% for the foamed composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1090–1096, 2005     

One step synthesis and rapid ring‐opening polymerization of macrocyclic (arylene thioether ketone) oligomers

Well‐crystal macrocyclic (arylene thioether ketone) oligomers were synthesized under high dilution condition by the reaction of Na₂S with bis(4‐fluoro‐phenyl)‐methanone in 1‐methyl‐pyrrolidone (NMP). The oligomers were fully characterized by Matrix‐assisted laser desorption/ionization time‐of‐flight mass spectra (MALDI‐TOF‐MS), high‐pressure liquid chromatography (HPLC), gel permeation chromatography (GPC), ¹H NMR, ¹³C‐NMR, and differential scanning calorimetry (DSC). According to DSC studies, uncatalyzed and rapid ring‐opening polymerization (ROP) of the oligomers took place instantly when they were heated to melting point. Extracted by dichloro‐methane, the obtained polymer neither loses any weight nor dissolves in boiling 1‐chloro‐ naphthalene. These facts indicated that there are no residual oligomers within the resultant polymer. The as‐prepared oligomers could be potentially used as high‐temperature hot‐melt adhesive at a high temperature > 350°C, and matrices for high‐performance composites and nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 161–166, 2006     

Application of the kinetic composite methodology to autocatalytic-type thermoset prepreg cures

Using a commercial epoxy/carbon fiber prepreg as a model system, cure kinetics of an autocatalytic-type reaction were analyzed by a general form of conversion-dependent function first proposed for degradation kinetics of polymers and composites. The characteristic feature of conversion-dependent function was determined using a reduced-plot method where the temperature-dependent reaction rate constant was analytically separated from the isothermal data. Assuming two elementary reaction mechanisms that were expressed by the nth order and autocatalytic kinetic models, they were combined with a composite methodology capable of predicting overall kinetic behavior. The activation energies were determined and favorably compared for both isothermal and dynamic-heating differential scanning calorimetry experiments in the temperature region for standard epoxy cures at 177°C (350°F). Finally, the proposed model equation demonstrated excellent predictive capability and broad applicability in describing various types of thermoset polymer cure for both isothermal and dynamic heating conditions. © 1993 John Wiley & Sons, Inc.     

Mechanical properties of wood plastic composite panels made from waste fiberboard and particleboard

The possibility of producing wood‐plastic panels using a melt blend/hot press method was studied in this research. The studied panels were compared with conventional medium density fiberboard (MDF) and particleboard (PB) panels. Wood‐plastic panels were made from high density polyethylene (as resin) and MDF waste and PB waste (as natural fiber) at 60, 70, and 80% by weight fiber loadings. Nominal density and dimensions of the panels were 1 g/cm³ and 35 × 35 × 1 cm³, respectively. Mechanical properties of the panels including flexural modulus, flexural strength, screw and nail withdrawal resistances, and impact strength were studied. Results indicated that the mechanical properties of the composites were strongly affected by the proportion of the wood flour and polymer. Maximum values of flexural modulus of wood plastic panels were reached at 70% fiber content. Flexural strength, screw and nail withdrawal resistance, and impact strength of wood plastic composites declined with the increase in fiber content from 60 to 80%. This was attributed to the lack of compatibility between the phases. The produced panels outperformed conventional PB panels regarding their mechanical properties, which were acceptable when compared with MDF panels as well. The best feature in the produced panels was their screw withdrawal resistance, which is extremely important for screw joints in cabinet making. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Concentration,temperature and deformation effects in concentrated polymer solutions with volatile solvents

A novel high pressure polymer solution viscometer has been experimentally evaluated using the polystyrene/ethylbenzene system. The polymer solutions range in concentration from 60 weight percent polystyrene to the pure melt. The overall temperature range is 132°C to 240°C. The shear rates range from roughly 5 s^?1 to 2000 s^?1. It has been concluded that the present method is useful in determining the shear dependent behavior of these volatile solutions, The shear dependent nature of this system is consistent with accepted non-Newtonian viscosity theory.     

A novel B–Si–Zr hybridized ceramizable phenolic resin and the thermal insulation properties of its fiber-reinforced composites

A novel B–Si–Zr hybridized ceramicizable resin(BSZ-PR) was fabricated by chemical reaction of boric acid, zirconium hydroxyl-containing polyhedral oligomeric silsesquioxane(Zr-POSS) and phenolic. The incorporation of boric acid and Zr-POSS improved the thermal stability of the resin effectively, and the residual carbon rate increased to 72.63% at 800 °C under nitrogen atmosphere. The flexural strength of carbon fiber/BSZ-PR and high silica fiber/BSZ-PR composites were increased by 25.7% and 175.5%, and linear ablation rates were reduced by 37% and 44.75%, respectively. It was discovered that the ceramic structures such as SiO₂, ZrO₂ and SiC can be formed at high temperatures as well as under extreme ablative conditions from both BSZ-PR and its fiber-reinforced composites, which may be the key to the improved thermal, ablative properties.     

Thermal and dielectric properties of fiber reinforced polystyrene composites

Thermal and dielectric properties of polymer composites are important for many applications such as microelectronic packaging. In this work, glass fiber, alumina fiber, and carbon fiber reinforced polystyrene composites have been prepared with melt blending. The thermal conductivity, thermal expansion, and dielectric properties of the composites have been systematically studied as a function of fiber fraction. It is found that all the three types of the fibers, particularly the carbon fiber, can significantly increase the thermal conductivity and decrease the thermal expansion of the polymer. Moreover, the incorporation of the glass or alumina fibers does not have obviously adverse effect on the dielectric constant of the polymer. The thermal conductivities of the fibers reinforced composites have also been analyzed with Agari's model to reveal the conductive enhancement nature of the fibers to the polymer. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Electrospun poly(lithium 2‐acrylamido‐2‐methylpropanesulfonic acid) fiber‐based polymer electrolytes for lithium‐ion batteries

Novel single‐ion conducting polymer electrolytes based on electrospun poly(lithium 2‐acrylamido‐2‐methylpropanesulfonic acid) (PAMPSLi) membranes were prepared for lithium‐ion batteries. The preparation started with the synthesis of polymeric lithium salt PAMPSLi by free‐radical polymerization of 2‐acrylamido‐2‐methylpropanesulfonic acid, followed by ion‐exchange of H⁺ with Li⁺. Then, the electrospun PAMPSLi membranes were prepared by electrospinning technology, and the resultant PAMPSLi fiber‐based polymer electrolytes were fabricated by immersing the electrospun membranes into a plasticizer composed of ethylene carbonate and dimethyl carbonate. PAMPSLi exhibited high thermal stability and its decomposition did not occur until 304°C. The specific surface area of the electrospun PAMPSLi membranes was raised from 9.9 m²/g to 19.5 m²/g by varying the solvent composition of polymer solutions. The ionic conductivity of the resultant PAMPSLi fiber‐based polymer electrolytes at 20°C increased from 0.815 × 10^?5 S/cm to 2.12 × 10^?5 S/cm with the increase of the specific surface area. The polymer electrolytes exhibited good dimensional stability and electrochemical stability up to 4.4 V vs. Li⁺/Li. These results show that the PAMPSLi fiber‐based polymer electrolytes are promising materials for lithium‐ion batteries. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Kenaf‐filled biodegradable composites: rheological and mechanical behaviour

Biodegradable polymer composites, typically based on biodegradable polymer matrices and natural‐organic fillers, are gaining rising interest and importance over the last few years. Several natural‐organic fillers can be used but the most widespread so far is wood, in the form of fibres or flour. Alternative cellulosic fillers can ensure advantages in terms of resource utilization and properties of the final composite. In this work, Mater‐Bi^® based biodegradable composites were prepared with two kinds of wood flour, and directly compared with alternative composites containing kenaf fibres. The use of kenaf fibres allowed improved elastic modulus, tensile strength and interaction with the polymer matrix to be obtained, although the filler dispersion was worse. Rheological measurements evidenced higher viscosity and an increasingly elastic behaviour of the melt. Copyright © 2012 Society of Chemical Industry     

Mechanical and morphological properties for sandwich composites of wood/PVC and glass fiber/PVC layers

This work manufactured sandwich composites from glass fiber/poly(vinyl chloride) (GF/PVC) and wood/PVC layers, and their mechanical and morphological properties of the composites in three GF orientation angles were assessed. The effects of K value (or viscosity index) of PVC and Dioctyl phthalate (DOP) loading were of our interests. The GF/PVC was used as core layer whereas wood/PVC was the cover layers. The experimental results indicated that PVC with low K value was recommended for the GF/PVC core layer for fabrication of GF/WPVC sandwich composites. The improvement of PVC diffusion at the interface between the GF and the PVC core layer was obtained when using PVC with K value of 58. This was because it could prevent de‐lamination between composite layers which would lead to higher mechanical properties of the sandwich composites, except for the tensile modulus. The sandwich composites with 0° GF orientation possessed relatively much higher mechanical properties as compared with those with 45° and 90° GF orientations, especially for the impact strength. Low mechanical properties of the sandwich composites with 45° and 90° GF orientation angles could be overcome by incorporation of DOP plasticizer into the GF/PVC core layer with the recommended DOP loadings of 5–10 parts per hundred by weight of PVC components. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The significance of capillary rheology testing temperature for predicting PVC extrudability

A rheological investigation of the saturated fatty acids as lubricants for PVC was made in a Sieglaff-McKelvey rheometer over a wide temperature range. Results reveal that with an increase in carbon chain, fatty acids became more effective in reducing the melt viscosity of PVC. It was also discovered that the maximum viscosity variation due to these materials was observed at 350°F. At test temperatures of 400°F and above, no major viscosity differences were observed. Furthermore, the changes in the melt viscosity were more pronounced at shear rates less than 200 sec^?1. The usefulness of the measured viscosity variations at the critical test temperature of 350°F was shown by extrusion. An excellent correlation between the apparent melt viscosity and extrusion melt temperature was found. The criticalness of the test temperature in assessing the effect of lubricants on PVC flow is discussed.     

Experimental Investigation of Mechanical and Morphological Properties of Flax-Glass Fiber Reinforced Hybrid Composite using Finite Element Analysis

The use of cellulosic fibers as reinforcing materials in polymer composites has gained popularity due to an increasing trend for developing sustainable materials. In the present experimental study, flax and glass fiber reinforced partially eco-friendly hybrid composites are fabricated with two different fiber orientations of 0° and 90°. The mechanical properties of these composites such as tensile, flexural and impact strengths have been evaluated. From the experiments, it has been observed that the composites with the 0° fiber orientation can hold the maximum tensile strength of 82.71 MPa, flexural strength of 143.99 MPa, and impact strength of 4 kJ/m². Whereas the composites with 90° fiber orientation can withstand the maximum tensile strength of 75.64 MPa, flexural strength of 134.86 MPa, and impact strength of 3.99 kJ/m². Morphological analysis is carried out to analyze fiber matrix interfaces and the structure of the fractured surfaces by using scanning electron microscopy (SEM). The finite element analysis (FEA) has been carried out to predict the resulting important mechanical properties by using ANSYS 12.0. From the results it is found that the experimental results are very close to the results predicted from FEA model values. It is suggested that these hybrid composites can be used as alternate materials for pure synthetic fiber reinforced polymer composite materials.     

Preparation and application of triglyceride plasticizers for poly(vinyl chloride)

A series of triglyceride plasticizers were prepared from glycerol, acetic acid, and benzoic acid through a two‐step reaction to develop potential uses of glycerol. The optimum reaction conditions were determined by the esterification of glycerol and acetic acid to produce glyceryl triacetate. When the molar ratio of glycerol to benzoic acid to acetic acid was 1:1:3.5, a novel plasticizer triglyceride mixture (GTM) was successfully synthesized; it had a good plasticizing effect on poly(vinyl chloride) (PVC). The elongation at break of PVC composites containing 80 phr GTM increased around 350%; the corresponding hardness (Shore D) and tensile strength decreased to around 35 D and 20 MPa, respectively. Moreover, the glass‐transition temperature (T_g) of PVC composites containing 40 phr GTM decreased to around 50°C. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effects of raw fiber materials,fiber content,and coupling agent content on selected properties of polyethylene/wood fiber composites

This study investigated the effects of raw fiber materials, fiber content, and coupling agent (CA) content on mixing torque, rheological properties, and crystallization behavior of wood plastic composites (WPC). WPCs were prepared through melt molding processes. This study adopted a response surface strategy of 20 run optimal design for three factors including wood fiber type, fiber content, and CA content. Wood fiber type or wood fiber characteristics influence equilibrium torque and viscosity. The power index n for viscosity as a function of frequency was affected not only by wood fiber content, but also by CA content and wood fiber type. Addition of wood fibers to the system as nucleating agents favors polyethylene crystallization. The values of crystallization enthalpy and melt enthalpy were correlated with wood fiber content and CA content, but they were not affected by wood fiber type. The melt temperatures of polyethylene and composites were comparable. This indicates that the crystallite structure and lamellar thickness are similar. POLYM. ENG. SCI., 47:1678–1687, 2007. © 2007 Society of Plastics Engineers