Surface graft copolymerization of acrylic acid onto corona-treated poly(ethylene terephthalate) fabric

Acrylic acid (AA) was grafted onto the surface of poly(ethylene terephthalate) (PET) fabric after having short-time corona-discharge treatment (CDT) in an atmosphere in the presence of the initiator. The effect of N,N-dimethylformamide (DMF) pretreatment time, CDT time, graft copolymerization time and temperature, concentration of AA, and the content of initiator on graft yield of PET fabric was discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 1161–1164, 1999     

Functional finishing by using atmospheric pressure plasma: Grafting of PET nonwoven fabric

Poly (ethylene terephtalate) (PET) nonwoven fabric was treated with He/O₂ plasma to produce peroxides and grafted with acrylic acid (AA) for introducing carboxyl groups onto PET surface. The graft yield increased with AA concentration from 1.5M to 2.5M, and then decreased with further increase in AA concentration. Graft yield increased with sodium pyrosulfite (SPS) concentration from 0.005M to 0.02M, and then decreased with further increase of SPS concentration. X‐ray photoelectron spectroscopy results indicated that both of plasma treatment and AA grafting increased oxygen content and decreased carbon content on the PET nonwoven fabric surface. The grafted PET nonwoven fabric showed increase in moisture regain and dye uptake. And drastic increase in wettability was observed after grafting. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3655–3659, 2007     

Lipases improve the grafting of poly(ethylene terephthalate) fabrics with acrylic acid

In this study, poly(ethylene terephthalate) (PET) fabrics were modified with two types of commercial lipases, namely, Lipex and Lipolase, and grafted with acrylic acid (AA) to improve their absorption properties. The effects of the enzyme concentration, reaction temperature, time, and pH on the grafting of AA onto PET were investigated. The pretreatment of PET with lipases increased the amount of AA that was introduced to the PET fibers, whereas AA grafting onto the untreated PET fabrics led to lower graft yields. Fourier transform infrared spectroscopy and scanning electron microscopy were used to characterize the AA‐grafted pretreated polyester fabrics. A new band appearing at 1546 cm^?1 in the Fourier transform infrared spectrum implied that AA was introduced onto the PET fabrics. The surfaces of the fabric fibers presented in scanning electron microscopy micrographs clearly indicated the formation of a layer of grafted poly (acrylic acid). The results show that the density of surface grafting was improved by the lipase pretreatment. The increase in grafting was higher for Lipex than for Lipolase. The highest graft yield was obtained with 1% Lipex and Lipolase for 30 min at pH values of 7 and 5, respectively. There were no significant changes in the tenacity or weight reduction of the fabrics. The moisture content of the samples increased linearly with increasing graft yield. This was higher for the pretreated fabrics grafted with Lipex. A higher color strength was obtained for grafted PET samples that were pretreated with Lipex when they were dyed in alkaline aqueous solutions. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Grafting of methyl methacrylate onto silk fibers initiated by tri-n-butylborane

Structural characteristics of the methyl methacrylate (MMA)-grafted silk fibers using tri-n-butylborane as an initiator were analyzed by infrared spectroscopy and differential scanning calorimetry (DSC), and their refractive index and tensile properties were measured. Graft polymerization was promoted by FeCl₃ pretreatment of the silk. The graft yield reached a maximum by the immersion in 4% FeCl₃ solution for 1 min at 25°C. The infrared spectrum of poly(MMA)-grafted silk fibers showed overlapped absorption bands of silk fibroin with the β structure and of the grafted MMA polymer. A grafted silk fiber with graft yield of more than 140% exhibited two endothermic peaks at 321°C and 396°C on the DSC curve, attributed to the thermal decomposition of silk fibroin and grafted poly(MMA) chain, respectively. Refractive index measurements suggested that the molecular orientation and the crystallinity of the silk fiber decreased with increasing graft yield. Electron photomicrographs showed that silk was coated by grafted PMMA. The tensile strength of the grafted silk decreased rapidly by the grafting even at a lower level.     

Carrier‐free dyeing of radiation‐grafted polyester fabrics with disperse dyes

Carrier‐free dyeing of radiation‐grafted polyester fabrics with disperse red dye was studied in the temperature range 283–363 K. 1‐vinyl 2‐pyrrolidone (NVP), acrylic acid (AA) or their mixture was used to graft poly(ethylene terephthalate) (PET) fabric. The effects of pH of the dye solution, graft yield (GY), dyeing time (t), dye concentration (C), and dyeing temperature (T) on the colour difference (CD) of PET fabric were studied. The best dyeing condition was achieved at pH 5.5. CD increases linearly with the increase in GY, with slopes depending on the type of grafted copolymer. CD increased rapidly as the dyeing time increased; this was followed by a relatively slow dyeing rate within a few minutes. The initial dyeing rate (R) was found to increase with an increase in C and T. The dyeing rates for all grafted samples followed 0.35‐order kinetics and are temperature‐independent. Average activation energy 9.26 kJ mol^?1 is calculated for the dyeing process and is independent of the fabric treatment. Pre‐exponential rate constants 1976, 1839, and 1579 (CD/GY) s^?1 were calculated for dyeing PET samples grafted with AA/NVP mixture, NVP and AA, respectively, while 1074 CD s^?1 was evaluated for carrier dyeing of ungrafted fabric. Analysis of the kinetic parameters and the dyeing mechanism revealed that dyeing PET fabric was diffusion‐controlled. Grafting PET fabric improved significantly the dyeing affinity of the DR dye over ungrafted samples dyed in solutions containing a carrier. Copyright © 2005 Society of Chemical Industry     

Characterization of acrylic acid grafted poly(ethylene terephthalate) fabric

The preirradiation grafting of acrylic acid (AA) onto poly(ethylene terephthalate) (PET) had been found to affect the thermal and physical characteristics of fabric. The grafted fabrics with various graft levels were characterized by thermal gravimetric analysis (TGA), ATR‐FTIR spectroscopy, contact angle, differential scanning calorimetry (DSC), X‐ray diffraction (XRD), atomic force microscopy (AFM), and scanning electron microscopy (SEM). The initial decomposition temperature and T₅₀ were increased with the increase in degree of grafting. The percentage crystallinity was decreased as the degree of grafting increases. The detailed elemental analysis was done by X‐ray photoelectron spectroscopy (XPS). The atomic ratio (O_1s/C_1s) was found to increase significantly with increasing the degree of grafting and reached 0.64 at 14.5% grafting from 0.38 for virgin PET. The surface topography and morphology was strongly influenced as the degree of grafting was increased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of anionic graft copolymers containing poly(ethylene oxide) grafts

Graft copolymers containing poly(ethylene oxide) side chain attached to maleic anhydride‐alt‐vinyl methyl ether (MA‐VME) copolymer were prepared by coupling MA‐VME and poly(ethylene glycol) monomethyl ether (MPEG) by esterification in DMF at 90°C. MPEG and dodecyl alcohol (DA) were grafted onto MA‐VME copolymer in o‐xylene at 140°C in the presence of p‐toluene sulfonic acid as catalyst. The molecular weights of MPEG were found to influence the rate of the grafting reaction and the final degree of conversion. The graft copolymers were characterized by IR, GPC, and ¹H‐NMR. DSC was used to examine thermal properties of the graft copolymers. The analysis indicates that grafts have phase‐separated morphology with the backbone and the MPEG grafts forming separate phases. The properties in aqueous solutions of these grafts were studied with respect to aggregation behavior and viscometric properties. In aqueous solution, the polymers exhibited polyelectrolyte behavior (i.e., a dramatic increase of the viscosity upon neutralization). Graft copolymers with DA have lower viscosities. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1138–1148, 2002     

Swollen-state polymerization of poly(ethylene terephthalate) in fibre form

The swollen-state polymerization of poly(ethylene terephthalate) in fibre form was performed in hydrogenated terphenyl as the swelling solvent. Ultra-high-molecular-weight poly(ethylene terephthalate) (CHMW-PET) fibre with an intrinsic viscosity of 3–4dl g⁻¹ (M_n = 2–3 × 10⁵) was obtained. The polymerization rate of as-spun PET fibres in the swollen state was greater than that of PET granules in the swollen state. It was clarified that the polymerization rate was related to the chain mobility of the starting materials. The chain mobility was influenced by various conditions, such as changing rigidity of the segments during copolymerization, the chain orientation of the starting fibre before swollen-state polymerization and the temperature of pretreatment with the solvent. Pretreatment with solvent before polymerization was effective in increasing the chain mobility. The relation between chain mobility and polymerization rate was examined by wide-angle X-ray diffraction, density, differential scanning calorimetry, solvent content and viscoelastic measurements. Undrawn UHMW-PET fibres could be drawn 10 times or more by the zone drawing technique in spite of their high crystallinity, and the drawn fibre showed high tensile strength (12 g d⁻¹) and high modulus (240 g d⁻¹).     

Structural investigations of poly(ethylene terephthalate)‐graft‐polystyrene copolymer films

Structural investigations of poly(ethylene terephthalate)‐graft‐polystyrene (PET‐g‐PS) films prepared by radiation‐induced grafting of styrene onto commercial poly(ethylene terephthalate) (PET) films were carried out by FTIR, X‐ray diffraction (XRD), and differential scanning calorimetry (DSC). The variation in the degree of crystallinity and the thermal characteristics of PET films was correlated with the amount of polystyrene grafted therein (i.e., the degree of grafting). The heat of melting was found to be a function of PET crystalline fraction in the grafted films. The grafting is found to take place by incorporation of amorphous polystyrene grafts in the entire noncrystalline (amorphous) region of the PET films and at the surface of the crystallites. This results in a decrease in the degree of crystallinity with the increase in the degree of grafting, attributed to the dilution of PET crystalline structure with the amorphous polystyrene, without almost any disruption in the inherent crystallinity. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1949–1955, 2002; DOI 10.1002/app.10515     

The in situ polymerization of vinyl monomers in polyester yarns

The effects of a pretreatment of polyester (PET) yarns with a strongly interacting solvent such as dimethylformamide (DMF) on vinyl monomer incorporation were investigated. When the DMF pretreatment is carried out at high temperatures (above 120°C), the swollen PET structure is stabilized by solvent-induced secondary crystallization. This substrate is highly suitable for the incorporation of vinyl monomers. In situ polymerization of vinyl monomers in DMF-treated PET was investigated using chemical and γ-irradiation polymerization techniques, both in the presence and in the absence of excess monomer outside the PET fibers. When polymerization was carried out in a system in which a constant supply of free radicals was available from the outside of the PET fibers, lower initiator concentrations and smaller γ-irradiation doses were necessary. These results are attributed to a low efficiency of the initiator inside the PET fiber due to mobility restrictions. Water uptake and moisture regain of PET yarns containing poly(hydroxyethyl methacrylate) and poly(acrylic acid) were also investigated. When most of the vinyl polymer was inside the PET fiber, water absorption was limited. The changes in mechanical properties of the PET yarns resulting from the DMF pretreatment were partially reversed by in situ polymerization of vinyl monomers.     

无规共聚聚丙烯反应挤出接枝马来酸酐研究

使用高长径比的接枝型反应挤出机,研究了在反应挤出过程中马来酸酐接枝无规共聚聚丙烯(PPR)(PPR-g- MAH)的熔融反应规律。研究反应单体马来酸酐(MAH)用量和过氧化二异丙苯(DCP)用量对产物PPR-g-MAH接枝率及熔体流动速率的影响。结果表明,最佳配方为MAH质量分数为2.0％,DCP质量分数为0.15％,此时产物的接枝率为0.55％,熔体流动速率为4.8g／10min。通过红外光谱、差示扫描量热仪(DSC)、广角X射线衍射仪(WAXD)分析表明,接枝物有明显的酐基吸收峰,表明PPR分子链确实接枝上强极性的酐基;接枝物的熔点与原料相同;晶型和结晶度基本没有发生改变。     

Vinylic graft copolymers of cellulose. I. Effects of monomer concentrations and crystallinity index of cellulosic substrate on grafting vinyl acetate onto cotton

Graft copolymerization of vinyl acetate (VA) and methyl acrylate (MA) on cotton cellulose was initiated by the Ce (IV) ion, and ungrafted vinylic polymer was separated from the graft copolymer by acetone extraction. The influence of the ratio aqueous initiator solution volume/monomeric volume (V_aq/V_mon), vinyl acetate volume/methyl acrylate volume (V_VA/V_MA), and the cellulose crystallinity index (CI) on the grafting reaction were studied. To modify the crystallinity of cellulose, native cotton was treated with NaOH in the concentrations 10, 15, and 20% (mercerized). The viscosimetric average molecular weight (M_v), the polymerization degree (PD), and the crystallinity index proposed by Nelson and O'Connor (CI) were determined for native and NaOH-treated cotton. The polymeric side chains grafted were separated from the cellulose backbone by acid hydrolysis in 72% H₂SO₄. The viscosimetric average molecular weight (M_v) was determined, and the number of vinylic chains per cellulosic chain (graft frequency, GF) were calculated. The grafting percentage, %G, was higher for most amorphous cellulose and for a higher methyl acrylate percentage (%MA) in monomeric reaction mixtures (VA-MA). The V_aq/V_mon ratio that yields the highest %G was 70/30. The increase of the %G with the %MA in the VA–MA monomeric mixture seems to be due to both an increase in the length of vinylic grafted chains (as shown by its M_v) and the number of grafted chains (GF). The increase in the %G when the crystallinity index (CI) of the cellulosic substrate decreases seems to be due to an increase in the length of the vinylic grafted chains, but not to an increase in the number of grafted chains, since the M_v increases and GF decreases when the CI of cellulose decreases.     

PBT/PET并列型复合纤维后加工条件探索

本文研究了PBT/PET并列型复合纤维在不同的松弛热定型和假捻变形工艺条件下,纤维卷曲度、卷曲收缩性能以及纤维结构之间的关系。试验表明复合纤维的卷曲性能随着热定型温度和变形温度的上升而增加,当温度升到某一值时超于平衡,本文还表明纤维卷曲性能与纤维中大分子链的解取向和结晶度有关。随着温度的增加,取向度下降,结晶度上升,卷曲性能亦上升。且证明了PBT/PET并列型复合纤维经假捻变形后其卷曲度、卷曲收缩率、卷曲模量、卷曲稳定性处于最佳状态,经机织后织物的弹性可达23％以上。     

Thermal characteristics of poly(ethylene terephthalate) fiber grafted with poly(vinyl acetate) and poly(vinyl alcohol)

Poly(ethylene terephthalate) (PET) fibers were grafted with poly(vinyl acetate) (PVAc) and poly(vinyl alcohol) (PVA). The effects of graft copolymers PVAc and PVA on morphological properties of PET were evaluated by differential thermal analysis, differential scanning calorimetry, and thermogravimetric analysis. Melting temperature, heat of fusion, and mass fractional crystallinity of PET was not affected by graft PVAc and PVA. No individual glass transition and melting points corresponding to the graft PVAc and PVA were observed, indicating thereby that graft copolymer mainly exists in the form of free chains inside the PET matrix. Poly(vinyl alcohol) graft copolymer degraded at much lower temperatures than poly(vinyl alcohol) in powder form. Thermal stability of PET fiber was not affected by graft PVAc, where as PET–g–PVA showed an additional degradation point at 360°C.     

Effects of pretreatment reagents on the hydrolysis and physical properties of PET fabrics

The effects of pretreatment reagents on the hydrolysis and physical properties of PET fabrics were investigated under various alkaline hydrolysis treatment and pretreatment conditions. Before alkaline hydrolysis, solvent treatment with pretreatment reagents, including benzyl alcohol (PET‐b) or 2‐phenyl ethanol (PET‐p), modified the structure of the PET fabric, thus affecting the hydrolysis and physical properties of the PET fabrics. Fabric weight loss increased with increasing hydrolysis time. The rate constant (k) increased markedly with increasing methyl groups in the pretreatment reagents. The activation energy (E_a) of untreated fabrics was higher than those of the treated fabrics. The crystallinity of the PET fabrics increased with increasing hydrolysis times (t) and methyl groups in the pretreatment reagents. The weight loss of PET‐b increased with increasing pretreatment temperature (T). However, the weight loss of PET‐p increased up to 100°C but decreased above 120°C. The shrinkage of all samples increased with increasing hydrolysis times (t). Shrinkage of PET‐b and PET‐p was greater than that of untreated fabrics. PET‐b displayed greater shrinkage than PET‐p because byproducts polluted the PET fibers. Both the initial and maximum water absorption of the fabrics increased with increasing hydrolysis times (t). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

PET/PP blending by using PP‐g‐MA synthesized by solid phase

In attempts to improve the compatibility of polypropylene (PP) with polyethylene terephthalate (PET), a maleic anhydride grafted PP (PP‐g‐MA) was evaluated as a compatibilizer in a blend of 30/70 wt % PP/PET. PP‐g‐MA was produced from isotactic homopolymer PP utilizing the technique of solid phase graft copolymerization. Qualitative confirmations of the grafting were made by Fourier transform infrared spectroscopy (FTIR). Three different weight percent of compatibilizer, PP‐g‐MA, i.e., 5, 10, and 15 wt % have been used in PP/PET blends. The compatibilizing efficiency for PP/PET blend was examined using differential scanning calorimetry (DSC), optical microscopy (OM), scanning electron microscopy (SEM) of crycrofractured surfaces, and energy dispersive X‐ray spectrum (EDAX). The results show that the grafted PP promotes a fine dispersed phase morphology, improves processability, and modifies the crystallization behavior of the polyester component. These effects are attributed to enhance phase interaction resulting in reduced interfacial tension. Also, the results show that the compatibilizing effects of the three amounts of grafted PP in blend are different and dependent on the amount used. Adding 10 wt % of compatibilizer into blend produced the finest dispersed morphology. Elemental analysis results show that PP is matrix. DSC determination revealed that the melting temperature (T_m) of the PET component declined to some extent by comparison with neat PET. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 3986–3993, 2007     

Photoinduced grafting of vinyl benzyl trimethyl ammonium chloride on polyester nonwoven fabric with surfactant coating and its anion‐exchange properties

Vinyl benzyl trimethyl ammonium chloride (VBTAC) could be efficiently and stably grafted onto polyester fiber coated with a surfactant polyester (PET) by a photoirradiation‐induced graft polymerization with benzophenone as the photoinitiator without any cografting monomer required. The degree of VBTAC grafting could be controlled simply by the irradiation time and concentration of VBTAC in the monomer solution. The anion‐exchange capacity (AEC) of the PET‐g‐VBTAC fabrics increased with increasing degree of grafting up to 80 ± 5% and then leveled off. The maximum AEC of PET‐g‐VBTAC was 2.2 mequiv/g; this was similar to that of a commercial anion‐exchange resin (2.16 ± 0.04 mequiv/g) and much higher than those of nylon‐g‐VBTAC–2‐hydroxyethyl methacrylate fabrics (≤1.0 mequiv/g) prepared with a conventional cografting system. The grafted fabric was characterized by Fourier transform infrared spectroscopy, thermogravimetric analysis, and scanning electron microscopy studies, and the sorption selectivity for anions and regeneration efficiency were estimated. The results suggest that the grafting system, in which VBTAC alone was grafted onto PET fiber coated with surfactant, was more practical and effective for the preparation of the VBTAC‐containing anion exchanger, and the resulting PET‐g‐VBTAC fabrics could be used as an effective anion exchanger. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41674.     

Effect of the graft yield of maleic anhydride on the rheological behaviors,mechanical properties,thermal properties,and free volumes of maleic anhydride grafted high‐density polyethylene

The rheological behavior, thermal properties, and molecular mobility of a series of maleic anhydride (MA) grafted high‐density polyethylenes were characterized and evaluated. The rheological behavior was studied with a Haake minilaboratory. The viscosity of the samples in their melt state decreased with an increase in the graft yield, and this could be attributed to the higher molecular mobility for samples with a higher degree of grafting. The thermal properties were investigated with dynamic mechanical analysis and differential scanning calorimetry. Positron annihilation lifetime measurements were used to study the effect of the degree of grafting on the chemical environment and the atomic‐scale free‐volume properties. It was found that the grafted MA group played a significant chemical inhibition role in positronium formation when the graft yield was low. The results also indicated that the higher the degree of grafting was, the broader the free‐volume distribution was. The relationship between the microstructure and rheological behavior is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Study of the amorphous phase in semicrystalline poly(ethy1ene terephthalate) via dynamic mechanical thermal analysis

Summary Characters of amorphous phase in semicrystalline poly(ethy1ene terephthalate) (PET) were investigated systematically via dynamic mechanical thermal analysis (DMTA) in this paper. It was found that the storage modulus (E') and the glass transition temperature (T_g) of semicrystalline PET changed with the degree of crystallinity (X_c). T_g showed good linearity with X_c. However, neither reduction of E' in the T_g region (ΔlgE') nor loss tangent (tanδ) at the T_g presented linearity with X_c, which suggests that the two-phase model was not suitable for semicrystalline PET. It was also confirmed that the physical aging reduced the chain segmental mobility, producing higher T_g. Received: 22 July 2OO2/Revised version: 19 September 2002/ Accepted: 23 September 2002 Correspondence to Qingrong Fan e-mail: qrfan@pplas.icas.ac.cn, Tel.: +86-10-62563065, Fax: +86-10-62559373