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《Journal of Materials Processing Technology》2014,214(3):651-659
The hot ring compression test of chrome steel covered with an oxide scale film is carried out to examine the effects of the oxide scale film on the hot forging characteristics through experiment and finite element analysis. The nominal coefficient of shear friction of the scale is estimated from the plastic deformation behavior of the chrome steel covered with oxide scale film. The estimated coefficient of shear friction of the oxide scale is found to be lower than that of the chrome steel. The plastic deformations and temperature changes of the chrome steel workpiece and the oxide scale layer are calculated using finite element analysis method to investigate the mechanism underlying the reduction in the friction during the hot forging of chrome steel covered with an oxide scale film. Low friction and thermal conductivity values of the oxide scale lead to low forging load in the hot forging of chrome steel covered with an oxide scale film. 相似文献
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N. T. Rudkins P. Hartley I. Pillinger D. Petty 《Journal of Materials Processing Technology》1996,60(1-4):349-353
Few studies have been undertaken to understand friction in hot metal forming, especially when addressing the critical issue of whether changing magnitudes of strain rate and temperature at the interface influence the level of friction. This paper describes an experimental investigation into friction under hot forming conditions using the ring compression test. The experiments shows how variations in temperature at the interface affected the frictional behaviour. Additional observations were made with regard to the suitability of using the ring compression test for hot metal forming, especially their ability to reproduce process conditions in hot rolling. Finite-element simulations of the ring compression test were also completed under similar temperatures as in the experiments. The correlation between the experimental measurements and the results of the process modelling is presented in the paper. 相似文献
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用模拟热锻现实生产条件下的两种润滑剂喷射模型试验可以估计传热系数和润滑剂黏附力,最新设计的热减径挤压试验能显示润滑剂条件和摩擦系数的关系及摩擦因素和模具温度的关系,该结果可以在预测模具磨损寿命的CAE系统中实现. 相似文献
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本文测定了Cr18Mn18N铸坯的高温塑性图和变形抗力图,研究了高氮奥氏体不锈钢的热加工工艺规范及高温热塑性,分析了该钢种在热镦过程中产生裂纹的原因。研究结果表明:Crl8Mn18N钢的高温塑性具有脆性区、塑性区和二次脆性区。裂纹的形成主要与加热温度过高、终锻温度过低及热变形过程中碳氨化物的析出有关。结合高温塑性图和变形抗力图确定了热檄工艺参数:加热温度为1230℃~1250℃之间,保温30min,开锻温度为1230℃,终锻温度为950℃,一道次变形量应控制在50%以内。 相似文献
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Thick oxide scale on steel may result in serious surface defects on hot-worked products. Yield efficiency and productivity of processes are considerably deteriorated by formation of defects. It is highly demanded to establish a way to produce hot-worked steels free from surface defects by controlling oxide scale. The oxide scale shows various behaviors in hot rolling; (a) uniform deformation with matrix steel, (b) cracking, (c) fragmentation, (d) indentation to matrix steel, etc. Through observations using glass coating, it is found that the behavior strongly depends on the rolling temperature as well as the scale thickness before rolling. Temperature drop due to contact with cold rolls is found to cause the cracking and a major reason for the thickness dependence. It is found that the scale cracking is predictable using the estimated scale temperature and the ductile-brittle transition temperature of Wustite (FeO). Then, methodology to produce hot rolled steels without surface defects in industrial processes is presented. 相似文献
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为解决一种2Cr13钢异形模锻件淬火回火后批次性表面开裂的问题,从复查工艺过程入手,通过计算机模拟工件淬火过程中表面应力状态变化,观察开裂工件显微组织及裂纹形貌,分析工件淬火开裂原因,并通过热处理试验验证了淬火制度对工件表层组织以及力学性能的影响。结果表明,2Cr13钢异形模锻件淬火后出现表面裂纹与锻件形状、淬火加热方式以及淬火温度有关,可通过增加锻件过渡区余量、采用到温入炉以及较低的淬火加热温度的方式降低淬火开裂风险。采用1000 ℃淬火,到温入炉作为产品优化后的热处理制度。 相似文献
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某厂3Cr2W8V钢制热锻尖嘴钳热锻模的失效形式为早期开裂,模腔变形塌陷。根据金相显微分析模具热处理前后的显微组织特征,改进了锻后淬火热处理工艺,从而控制和保证模具达到一定的淬硬层深度,使模具寿命显著提高。 相似文献
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D. Shahriari A. Amiri M. H. Sadeghi 《Journal of Materials Engineering and Performance》2010,19(5):633-642
In hot forging of Nimonic 115, it is desirable to determine friction coefficients. Changing magnitudes of temperature and
type of lubricant at the surface of the workpiece and dies influence friction coefficient. This paper describes an experimental
investigation of friction under hot forging conditions using the ring compression test. The 3D FEM simulations were used to
derive the friction calibration curves and to evaluate material deformation, geometric changes, and load-displacement results.
A series of ring compression tests were carried out to obtain friction coefficients for a number of lubricants including mica
plate, glass powder, graphite powder, and dry condition. The experiments show how the variations in temperature at the interface
affected frictional behavior. On the basis of these results, mica is recommended for hot forging of Nimonic 115 and its friction
coefficient is approximately 0.3. 相似文献
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分析了热轧后空冷产生的淬火效应、退火缓冷引起的回火脆性和轧制对裂纹生长方向的影响.不合理的热处理制度使材料发生马氏体相变和回火脆性,在冲击性冷轧后产生开裂.而轧制压扁造成的内表面切向拉应力是产生纵向裂纹的原因. 相似文献
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以轧代锻生产φ254mm~φ310mm的大规格4140钢热轧材。通过对调质过程中淬火和回火工艺的控制消除了纵向裂纹的产生,并严格执行均匀45°倒角工艺,有效控制了环形裂纹的产生。所生产钢材的各项指标均达到了用户的要求。 相似文献
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Three Dimensional Finite Element Simulation of Transient Heat Transfer in High Efficiency Deep Grinding 总被引:4,自引:0,他引:4
3D Finite Element simulations have been carried out to investigate transient heat transfer under high efficiency deep grinding (HEDG) conditions. The results have been compared to those obtained from 2D analytical models and experimental measurements. It has been found that the steady-state heat transfer condition can be readily obtained in HEDG after the maximum contact length is achieved and that side wall convective cooling has little effect on the grinding temperatures for thin steel plates. The temperature distribution on the workpiece across the grinding width in cylindrical grinding shows obvious slopes and film boiling of grinding fluid may occur at the trailing edge of grinding width. Good agreement has been found between the FE results and experimental observations. 3D FE simulation and 2D analytical modelling predict quite similar values for the maximum temperatures on the finished surface of the workpiece. 相似文献
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通过热处理在SS400热轧带钢表面生成氧化皮,采用SEM、XRD和EDS等手段观察分析了氧化皮的组成及结构。结合极化曲线、电化学阻抗谱(EIS)及扫描Kelvin探针(SKP)测试,探讨了SS400热轧带钢表面氧化皮状态与其耐蚀性能之间的关系。结果表明,连续、致密和完整的氧化皮能减缓腐蚀的进行,起到保护钢基体的作用;随着腐蚀时间的增加,腐蚀电池的阴极区和阳极区的电位差增大,腐蚀加速进行,阴极区和阳极区趋于明显,且呈现局部腐蚀的特征,氧化皮对金属基体的保护作用减弱。 相似文献