乳清蛋白可食膜的研究进展

论述了乳清蛋白组成及其功能特性,乳清蛋白可食膜的成膜机理、主要性能及其影响因素和应用。综述了国内外乳清蛋白可食膜的研究进展,提出了乳清蛋白可食膜研究中存在的问题和未来发展趋势。     

Tensile and moisture barrier properties of whey protein–beeswax layered composite films

BACKGROUND: There is a lack of research on producing layered protein–lipid composite films with improved tensile and barrier properties compared to films from individual components. Several film‐forming parameters were hypothesized to influence the extent to which lipids were either dispersed within or layered upon whey protein films. Film‐forming parameters investigated were ratio of whey protein isolate (WPI) to beeswax (BW), homogenization method, sodium chloride (NaCl) concentration, and BW particle size. RESULTS: Film percent elongation (E) increased, while tensile strength (TS) and elastic modulus (EM) decreased when BW was incorporated into WPI films, demonstrating a lubricant effect of the BW. Mean water vapor permeability values for WPI film decreased by 57% when the film composition was modified by the addition of 40% BW. BW phase separation was observed in all of the tested films. Particle size of BW in the film‐forming emulsions was larger in the presence of NaCl (100 mmol L^?1), indicating a neutralization of particle charge. However, the addition of NaCl did not improve the moisture barrier of WPI‐BW film over the range of film‐forming conditions used in the study. CONCLUSION: The results from this study are useful in determining formulations and conditions for the production of composite films from WPI and BW with improved tensile and moisture barrier properties. Copyright © 2008 Society of Chemical Industry     

TG酶和羟丙基甲基纤维素改善乳清蛋白可食膜性能

以乳清浓缩蛋白(WPC)为基料,通过添加羟丙基甲基纤维素(HPMC,添加量为蛋白质量的5%~25%)和转谷氨酰胺酶(TG酶)对膜的性能进行改良,研究HPMC的添加量和转谷氨酰胺酶的交联作用对复合膜性能的影响。结果表明:HPMC能显著提高蛋白膜的抗拉强度,降低复合膜的断裂伸长率(p<0.05),TG酶能有效改善乳清蛋白-羟丙基甲基纤维素复合膜的柔韧性。当HPMC的添加量为乳清蛋白的20%时,复合膜的抗拉强度较好,表观光滑平整。制备WPC-HPMC复合膜进行奶茶粉、方便面调料包、油包,苏打饼干的初步包装实验,研究了包装产品在储藏12 d期间质量变化情况。结论:乳清蛋白-羟丙基甲基纤维素复合膜具有一定包装应用潜能。     

乳清蛋白可食用膜抑菌性、溶解性的研究

主要研究了Nisin、纳塔霉素和溶菌酶不同组合添加下乳清蛋白可食用膜的抑菌性和溶解性,结果表明:随着抑菌剂浓度的增加,膜的抑菌效果增强,不同抑菌剂组合下膜的抑菌效果不同,0.35%Nisin和0.08%溶菌酶组合下抑菌效果更好。在酸性环境中,当添加0.03%溶菌酶和0.25%纳塔霉素时,可有效降低膜的溶解性;在中性环境中,各组膜的溶解性几乎相当,在碱性环境中,大部分膜的溶解性要低于其在酸性环境中。     

Effects of the free and pre‐encapsulated calcium ions on the physical properties of whey protein edible film

Effects of the free and the pre‐encapsulated calcium ions on the physical properties of the whey protein isolate film were studied for improving calcium content in the edible films. At pH 8, the film‐forming process was hindered by serious protein aggregation and gelation caused by 0.5% (w/w) free calcium ions added in an 8% whey protein isolate solution. If the calcium ions were pre‐encapsulated in the protein microparticles (contained 17% Ca²⁺) using spray drying method, and then added in the film‐forming solution prepared using the same protein, the calcium content could be doubled (1%, w/w) without significant effects on the physical properties of the film. The calcium release ability (55% at pH 1.2, 32% at pH 7.4 and more than 75% with the enzymes) of the film was also investigated.     

Thermal transitions and extrusion of glycerol-plasticized whey protein mixtures

ABSTRACT:  The effects of glycerol and moisture contents on the thermal transitions of whey protein isolate (WPI) powder–glycerol–water mixtures were studied. Mixtures with ratios of 100:0, 70:30, 60:40, and 50:50 WPI:glycerol on a dry basis (db) were preconditioned to 0.34 ± 0.01 (25.4 ± 0.4 °C) and 0.48 ± 0.02 (25.9 ± 2.2 °C) water activity. Differential scanning calorimetry (DSC) showed the existence of an endothermic peak starting at 148.3 ± 0.7 °C for 100% WPI preconditioned to a water activity of 0.34 ± 0.01. The onset temperature of this peak decreased with addition and increase of glycerol content, as well as with the increase in water activity from 0.34 ± 0.01 to 0.48 ± 0.02. An additional endothermic transition, important for extruding the mixtures into flexible sheets, occurred in mixtures containing 50% glycerol db, preconditioned to 0.48 ± 0.02 water activity. The onset temperature of the peak was 146 ± 2.0 °C. Whey protein-based sheets containing 45.8%, 48.8%, and 51.9% glycerol db were obtained using a Haake–Leistritz corotating twin-screw extruder. All samples were obtained at a screw speed of 250 rpm and a final barrel-temperature profile of 20, 20, 20, 80, 110, and 130 °C. Melt temperature at the time of sheet formation was 143 to 150 °C. Average thickness of the sheets was 1.31 ± 0.02 mm. Samples with 45.8% glycerol db had significantly higher tensile strength (TS) than samples with higher glycerol contents. Also, as glycerol concentration increased, sheet elastic modulus (EM) decreased significantly ( P ≤ 0.05). Extrusion of whey protein-based sheets is an important step toward extrusion of thinner edible films for food wraps, layers, or pouches.     

Physical properties of whey protein coating solutions and films containing antioxidants

ABSTRACT:  Antioxidants (ascorbyl palmitate and α-tocopherol) were incorporated into 10% (w/w) whey protein isolate (WPI) coating solution containing 6.67% (w/w) glycerol (WPI:glycerol = 6:4). Before incorporation, the antioxidants were mixed using either powder blending (Process 1) or ethanol solvent-mixing (Process 2). After the antioxidant mixtures were incorporated into heat-denatured WPI solution, viscosity and turbidity of the WPI solutions were determined. The WPI solutions were dried on a flat surface to produce WPI films. The WPI films were examined to determine transparency and oxygen-barrier properties (permeability, diffusivity, and solubility). WPI solution containing antioxidants produced by Process 1 and Process 2 did not show any difference in viscosity and turbidity, but viscosity was greater for the WPI solution with rather than without antioxidants. WPI films produced by Process 2 were more transparent than the films produced by Process 1. Oxygen permeability of Process 1 film was lower than Process 2 film. However, both the diffusivity and solubility of oxygen were statistically the same in Process 1 and Process 2 films. Both control WPI films and antioxidant-containing WPI films had very low oxygen solubility, comparable to polyethylene terephthalate films. Permeability of antioxidant-incorporated films was not enhanced compared to control WPI films.     

Effect of heating temperature,pH, concentration and starch/whey protein ratio on the viscoelastic properties of corn starch/whey protein mixed gels

The viscoelastic properties of corn starch (CS) gels were more dependent on heating temperature, while the properties of whey protein isolate (WPI) gels were more dependent on pH. Thus heating temperature (75, 85, 95 °C) and pH (5, 7, 9) were varied to obtain a series of mixed gels with interesting viscoelastic properties. WPI gels showed extensive stress relaxation (SR) indicative of a highly transient network structure, while CS gels relaxed very little in 2000 s. Based on SR results, it appeared that CS/WPI mixed gels with 25 and 50% CS formed compatible network structures at 15% total solids only at pH 9. This supposition was supported by SEM microstructures obtained for dehydrated gels and a synergistic increase in the large‐strain fracture stress for these gels. Some synergy was also found for mixed gels at 30% total solids at pH 9, while at pH 7 the mixed gels seemed to contain separate additive WPI and CS networks unlike the case for pH 7 at 15% total solids. In both cases (15 and 30% total solids) the degree of elasticity of the mixed gels decreased as the WPI content increased. Mixed gels (CS:WPI = 0.5) at pH 9 showed increased fracture stress and fracture strain relative to the same gels at pH 7. This suggests that a unique chemical compatibility exists at pH 9 and results in gels that combine the elasticity of CS and the internal stress dissipation of WPI. © 2001 Society of Chemical Industry     

Whey protein film with oxygen scavenging function by incorporation of ascorbic acid

Residual O(2) in a package headspace can be removed by an O(2)-absorbing sachet, which can be harmful if swallowed by the consumer, or by a chemically-active plastic packaging film, which is difficult to recycle. An edible, O(2)-absorbing film would avoid these disadvantages. The objective of our research was to assess the O(2)-scavenging potential of an edible whey protein isolate (WPI) film incorporating ascorbic acid (AA). AA at 0.05, 0.1, or 0.2 M was added to 5% (w/w) heat-denatured WPI film-forming solutions with WPI : glycerol (Gly) ratio of 1 : 1.00, 1 : 0.80, or 1 : 0.67. The pH of solutions was then adjusted to 3.5 (below pK(a1) of AA), to stabilize AA against oxidation, before film casting. The mechanical properties, O(2) permeabilities, and thermal transitions of films were measured. Activation of the O(2)-scavenging function of the AA-incorporated films was accomplished by adjustment of the films to pH ≥ 7. O(2)-scavenging ability of AA-incorporated WPI films was determined by measuring residual O(2) in the headspace of a high-barrier container. Incorporation of AA into WPI film decreased film tensile strength and further reduced O(2) permeability at each WPI : Gly ratio. AA-containing films adjusted to pH ≥ 7 demonstrated O(2) absorption proportional to AA content, consistent with theoretical O(2)-scavenging capacity. Thermal transition measurements indicated that AA was involved in WPI structural modification and decreased the degradation temperature of WPI-based film. The demonstrated O(2)-scavenging function, improved O(2) barrier and acceptable mechanical properties of AA-incorporated films indicate potential commercial usefulness. PRACTICAL APPLICATION: Ascorbic acid-incorporated whey protein film with oxygen scavenging function can be used to extend shelf lives of a wide variety of oxygen-sensitive products by eliminating headspace oxygen as well as oxygen permeating through the packaging wall over time. Edible oxygen-scavenger film has the advantages of avoiding both accidental consumption and nonrecyclability of conventional oxygen scavenger systems.     

Transglutaminase and hydroxypropyl methyl cellulose enhance mechanical properties of whey protein concentrate film

Whey protein and cellulose derivatives are abundant and renewable raw materials that provide an environmentally friendly alternative to fossil fuel sources used for food packaging. A novel biodegradable composite film comprising whey protein concentrates (WPC) aqueous solutions (10%, w/v) with different concentrations of Hydroxypropyl methylcellulose (HPMC) (0, 1, 2, 3, 4 and 5 wt% of WPC) was prepared in the present study. The effect of transglutaminase (TG) on the functional properties of the film was investigated. SDS-PAGE profiles indicated that TG modulated the formation of intermolecular cross-linking of WPC. FT-IR results showed that HPMC modified the mechanical properties of WPC. Incorporation of HPMC decreased the transparency and improved the tensile strength and extensibility of the film. TG addition led to a significant enhancement of the mechanical properties of the film. These findings indicated that TG promoted the formation of WPC-HPMC composite film with improved mechanical properties.     

Effect of pH and addition of corn oil on the properties of whey protein isolate-based films using response surface methodology

Response surface methodology (RSM) was used to investigate pH and corn oil (CO) effects on the properties of films formed from whey protein isolate (WPI). Test films were evaluated for tensile strength (TS), puncture strength (PT), percentage elongation at break point (E), water vapour permeability (WVP) and oxygen permeability (OP). TS of WPI films increased with increasing pH, while addition of CO produced no trend. However, when WPI solution pH increased >10.0, film TS generally decreased with CO addition (>11%). E values increased dramatically with increasing levels of CO when pH for WPI solutions were >8.5. However, pH had no effect on E values. WPI solutions possessing high pH values (maximum pH value of 10.62) produced WPI films with the highest PT values. WVP had a quadratic relationship with pH and CO addition. OP had an inversely linear relationship with increasing pH (6.5–10.5) and a quadratic relationship with CO addition. Optimal pH (9.88) and CO level (2.93%), determined from physical test film data, were predicted by RSM.     

Physical Properties of Whey Protein–Hydroxypropylmethylcellulose Blend Edible Films

ABSTRACT: The formations of glycerol (Gly)‐plasticized whey protein isolate (WPI)–hydroxypropylmethylcellulose (HPMC) films, blended using different combinations and at different conditions, were investigated. The resulting WPI: Gly‐HPMC films were analyzed for mechanical properties, oxygen permeability (OP), and water solubility. Differences due to HPMC quantity and blend method were determined via SAS software. While WPI: Gly and HPMC films were transparent, blend films were translucent, indicating some degree of immiscibility and/or WPI–HPMC aggregated domains in the blend films. WPI: Gly‐HPMC films were stronger than WPI: Gly films and more flexible and stretchable than HPMC films, with films becoming stiffer, stronger, and less stretchable as the concentration of HPMC increased. However, WPI: Gly‐HPMC blended films maintained the same low OP of WPI: Gly films, significantly lower than the OP of HPMC films. Comparison of mechanical properties and OP of films made by heat‐denaturing WPI before and after blending with HPMC did not indicate any difference in degree of cross‐linking between the methods, while solubility data indicated otherwise. Overall, while adding HPMC to WPI: Gly films had a large effect on the flexibility, strength, stretchability, and water solubility of the film polymeric network, results indicated that HPMC had no effect on OP through the polymer network. WPI–HPMC blend films had a desirable combination of mechanical and oxygen barrier properties, reflecting the combination of hydrogen‐bonding, hydrophobic interactions, and disulfide bond cross‐linking in the blended polymer network.     

Rheological,thermal and microstructural properties of whey protein isolate‐modified cassava starch mixed gels at different pH values

The objective of this study was to investigate the rheological, thermal and microstructural properties of whey protein isolate (WPI)‐hydroxypropylated cassava starch (HPCS) gels and WPI‐cross‐linked cassava starch (CLCS) gels at different pH values (5.75, 7.00 and 9.00). The rheological results showed that the WPI‐modified starch gels had greater storage modulus (G?) values than the WPI‐native cassava starch gels at pH 5.75 and 7.00. Differential scanning calorimetry curves suggested that the phase transition order of the WPI and modified starch changed as the pH increased. Scanning electron microscopy images showed that the addition of HPCS and CLCS contributed to the formation of a compact microstructure at pH 5.75 and 7.00. A comprehensive analysis showed that the gelling properties of the WPI‐modified starch were affected by the difference between the WPI denaturation temperature and modified starch gelatinisation temperature and by the granular properties of the modified starch during gelatinisation. These results may contribute to the application of WPI‐modified starch mixtures in food preparation.     

Moisture adsorption by milk whey protein films

Edible films, using whey protein as the structural matrix, were tested for water vapour diffusion properties. Whey protein films were prepared by dispersing 6.5% whey protein concentrate (WPC) in distilled water with pH kept at 7.0. Glycerol was the plasticizer agent. Film slabs (13.5 × 3.5 cm) were put in a chamber at 25 °C and 75% relative humidity, being held in vertical planes for different periods of time. The mass gain was determined throughout the experiment. We show that moisture adsorption by milk whey protein films is well described by a linear diffusion equation model. After an adsorption experiment was performed the solution of the diffusion equation was fitted to the data to determine the diffusion coefficient of the material.     

Efficiency of removal of whey protein from sweet whey using polymeric microfiltration membranes

Our objective was to measure whey protein removal percentage from separated sweet whey using spiral-wound (SW) polymeric microfiltration (MF) membranes using a 3-stage, 3× process at 50°C and to compare the performance of polymeric membranes with ceramic membranes. Pasteurized, separated Cheddar cheese whey (1,080 kg) was microfiltered using a polymeric 0.3-μm polyvinylidene (PVDF) fluoride SW membrane and a 3×, 3-stage MF process. Cheese making and whey processing were replicated 3 times. There was no detectable level of lactoferrin and no intact α- or β-casein detected in the MF permeate from the 0.3-μm SW PVDF membranes used in this study. We found BSA and IgG in both the retentate and permeate. The β-lactoglobulin (β-LG) and α-lactalbumin (α-LA) partitioned between retentate and permeate, but β-LG passage through the membrane was retarded more than α-LA because the ratio of β-LG to α-LA was higher in the MF retentate than either in the sweet whey feed or the MF permeate. About 69% of the crude protein present in the pasteurized separated sweet whey was removed using a 3×, 3-stage, 0.3-μm SW PVDF MF process at 50°C compared with 0.1-μm ceramic graded permeability MF that removed about 85% of crude protein from sweet whey. The polymeric SW membranes used in this study achieve approximately 20% lower yield of whey protein isolate (WPI) and a 50% higher yield of whey protein phospholipid concentrate (WPPC) under the same MF processing conditions as ceramic MF membranes used in the comparison study. Total gross revenue from the sale of WPI plus WPPC produced with polymeric versus ceramic membranes is influenced by both the absolute market price for each product and the ratio of market price of these 2 products. The combination of the market price of WPPC versus WPI and the influence of difference in yield of WPPC and WPI produced with polymeric versus ceramic membranes yielded a price ratio of WPPC versus WPI of 0.556 as the cross over point that determined which membrane type achieves higher total gross revenue return from production of these 2 products from separated sweet whey. A complete economic engineering study comparison of the WPI and WPPC manufacturing costs for polymeric versus ceramic MF membranes is needed to determine the effect of membrane material selection on long-term processing costs, which will affect net revenue and profit when the same quantity of sweet whey is processed under various market price conditions.     

Influence of whey protein isolate on pasting,thermal, and structural characteristics of oat starch

We investigated the effects of different concentrations of whey protein isolate (WPI) on oat starch characteristics in terms of pasting, thermal, and structural properties. The pasting properties of the starch showed that hot paste viscosity increased with the addition of WPI in the system, and relative breakdown decreased. Thermal analysis showed a significant effect of WPI on oat starch by increasing the peak temperature of differential scanning calorimeter endotherms. The X-ray diffraction and Fourier transform infrared spectroscopy studies revealed that WPI increased the ordered structuration of starch paste, as evident by an increase in relative crystallinity; in addition, a decrease in infrared bands at 1,024 cm^?1 and 1,080 cm^?1 suggested decreased gelatinization of oat starch granules. Overall, WPI at different concentrations affected the oat starch gelatinization properties.     

Astringency of bovine milk whey protein

Whey protein solutions at pH 3.5 elicited an astringent taste sensation. The astringency of whey protein isolate (WPI), the process whey protein (PWP) that was prepared by heating WPI at pH 7.0, and the process whey protein prepared at pH 3.5 (aPWP) were adjusted to pH 3.5 and evaluated by 2 sensory analyses (the threshold method and the scalar scoring method) and an instrumental analysis (taste sensor method). The taste-stimulating effects of bovine and porcine gelatin were also evaluated. The threshold value of astringency of WPI, PWP, and aPWP was 1.5, 1.0, and 0.7 mg/mL, respectively, whereas the gelatins did not give definite astringency. It was confirmed by the scalar scoring method that the astringency of these proteins increased with the increase in protein concentration, and these proteins elicited strong astringency at 10 mg/mL under acidic conditions. On the other hand, the astringency was not elicited at pH 3.5 by 2 types of gelatin. A taste sensor gave specific values for whey proteins at pH 3.5, which corresponded well to those obtained by the sensory analysis. Elicitation of astringency induced by whey protein under acidic conditions would be caused by aggregation and precipitation of protein molecules in the mouth.     

Functional properties of biscuits with whey protein concentrate and honey

The effects of honey, lemon juice, and two different whey protein concentrates (WPC) on the structural and functional properties of biscuits, were analysed. Firmness, elasticity, relaxation time, adhesiveness, consistency and cohesiveness of dough and colour, fracture stress and fracture strain of biscuits were also determined. The presence of WPC with a high protein content produced a decrease in the firmness and consistency and an increase in the cohesiveness of dough. Honey increased the adhesiveness of dough, mainly in samples with the WPC of lower protein content and lemon juice, and tended to decrease dough relaxation time. The fracture stress of biscuits decreased with the incorporation of WPC. Also, honey increased the red undertone and yellowness of biscuits and decreased their lightness; however, the addition of lemon juice reduced these effects.