Pilot scale test of producing nickel concentrate from low-grade saprolitic laterite by direct reduction-magnetic separation

The enrichment of Ni from a low-grade saprolitic laterite ore,which has been pre-treated by high pressure grinding roller（HPGR） to be 74% passing 0.074 mm and contains 0.92% Ni,18.47% Fe,10.61% MgO and 42.27% SiO2,was conducted by using pelletizing,rotary kiln reduction and magnetic separation process on a semi industrial scale,and the effects of reduction duration,mass ratio of coal to pellets（C/P）,the types of magnetic separator,the sections of grinding-separation and the grinding fineness on the recovery of Ni and Fe were examined.It is shown that nickel concentrate containing 3.13 % Ni and 59.20 % Fe was achieved at recoveries of 84.36 % and 71.51% for Ni and Fe,respectively under the following conditions：reducing at （1120±40） ℃ for 120 min,C/P being 1.0,wet grinding of reduced pellets up to 70%-87% passing 0.074 mm and a magnetic field intensity of 238.8 kA/m during the first section of grinding-magnetic separation,and a grinding fineness of 84%-91% passing 0.045 mm and a magnetic intensity of 39.8 kA/m during the second section of grinding-magnetic separation.The enriched Ni containing concentrate has a low content of S and P,and can be used for further processing to produce high-grade ferronickel alloy.     

Fatigue damage evaluation by metal magnetic memory testing简

Tension-compression fatigue test was performed on 0.45% C steel specimens. Normal and tangential components of magnetic memory testing signals, Hp（y） and Hp（x） signals, with their characteristics, K of Hp（y） and Hp（x）M of Hp（x）, throughout the fatigue process were presented and analyzed. Abnormal peaks of Hp（y） and peak of Hp（x） reversed after loading; Hp（y） curves rotated clockwise and Hp（x） curves elevated significantly with the increase of fatigue cycle number at the first a few fatigue cycles, both Hp（y） and Hp（x） curves were stable after that, the amplitude of abnormal peaks of Hp（y） and peak value of Hp（x） increased more quickly after fatigue crack initiation. Abnormal peaks of Hp（y） and peak of Hp（x） at the notch reversed again after failure. The characteristics were found to exhibit consistent tendency in the whole fatigue life and behave differently in different stages of fatigue. In initial and crack developing stages, the characteristics increased significantly due to dislocations increase and crack propagation, respectively. In stable stage, the characteristics remained constant as a result of dislocation blocking, K value ranged from 20 to 30 A/（m·mm）-1, and Hp（x）M ranged from 270 to 300 A/m under the test parameters in this work. After failure, both abnormal peaks of Hp（y） and peak of Hp（x） reversed, K value was 133 A/（m·mm）-1 and Hp（x）M was -640 A/m. The results indicate that the characteristics of Hp（y） and Hp（x） signals were related to the accumulation of fatigue, so it is feasible and applicable to monitor fatigue damage of ferromagnetic components using metal magnetic memory testing （MMMT）.     

Effective organochlorine pesticides removal from aqueous systems by magnetic nanospheres coated with polystyrene

In this paper, magnetic nanospheres coated with polystyrene(Fe3O4@PS) were prepared for the removal of organochlorine pesticides from aqueous solutions. The obtained Fe3O4@PS was round shape with diameter of 55±11 nm. The VSM results illustrated that its higher saturated magnetization was 36.76 emu g-1 and it could be easily separated from aqueous solutions with a permanent magnet. The adsorption results showed that pesticides could be effectively adsorbed and the adsorption equilibrium time was less than 20 mins. The pseudo-second-order model was suitable to describe the adsorption kinetics. Compared with the Freundlich adsorption model, the adsorption data fitted well with Langmuir model. The effect of salinity and humic acid was also studied and the results illustrated that they could be neglected under optimized conditions. The asobtained sorbent showed a good performance with more than 93.3% pesticides removal in treating actual water samples.     

Nuclear magnetic resonance (NMR) microscopic simulation based on random-walk: Theory and parameters analysis简

The microscopic response characteristics of nuclear magnetic resonance （NMR） are widely used for characterizing complex pore structures of rocks. Due to the prohibitive NMR experiment cost, numerical simulation was employed as an alternative approach to verify some theoretical aspects of NMR responses. Firstly, the basic principles of pore-scale NMR simulation based on random-walk method （RWM） were introduced. The RWM-simulated results were benchmarked with the analytical results for an ideal spherical pore model. Then, the effects of two numerical parameters, namely diffusion radius and walk numbers, were studied on the simulation accuracy. The simulation method is then applied to various pore models with different pore sizes and pore shapes filled with different fluids to study the microscopic NMR response characteristics. The numerical experiments are useful for understanding and interpreting NMR measurements and the simulation code provides a numerical tool to perform pixel-based digital rock analysis.     

Preparation and visible-light photocatalytic property of nanostructu- red Fe-doped TiO2 from titanium containing electric furnace molten slag

Nanostructured Fe-doped titanium dioxide was synthesized from titanium containing electric furnace molten slag （TCEFMS） by using an alkali fusion, followed by a hydrolyzation-acidolysis-cMcination route. The effects of Mkali/slag mass ratio, calcinating temperature, calcinating time, and water/slag mass ratio on the extraction efficiency and purity of products were systematically studied in this paper. It is indicated that the best extraction efficiency of nanostructured Fe- doped titanium dioxide is 99.35%, when the molten slag is calcinated at 700℃ for 1 h with the mass ratio of alkali/molten slag of 1.5：1. The influence of alkali/slag mass ratio on the photocatalytic activity of final products was evaluated by the photodegradation of methyl blue under visible light irradiation. A maximum photodegradation efficiency of 88.12% over 30 min was achieved under the optimum conditions.     

Microstructural and mechanical properties of A1-4.5wt% Cu rein- forced with alumina nanoparticles by stir casting method

The microstructure and mechanical properties of A1-4.5wt% Cu Mloy reinforced with different volume fractions （1.5vo1%, 3vo1%, and 5vo1%） of alumina nanoparticles, fabricated using stir casting method, were investigated. CMculated amounts of alumina nanoparticles （about ~50 nm in size） were ball-milled with aluminum powders in a planetary ball mill for 5 h, and then the packets of milled powders were incorporated into molten Al-4.5wt% Cu alloy. Microstructural studies of the nanocomposites reveal a uniform distribution of alumina nanoparticles in the A1-4.5wt% Cu matrix. The results indicate an outstanding improvement in compression strength and hardness due to the effect of nanoparticle addition. The aging behavior of the composite is also evaluated, indicating that the addition of alumina nanoparticles can accelerate the aging process of the Mloy, resulting in higher peak hardness values.     

Preparation of CaO-Al2O3-SiO2 system glass from molten blast furnace slag

To use the potential heat of molten blast furnace slag completely, a CaO-Al2O3-SiO2 system glass （MSG） was prepared from the molten industrial slag. The corresponding method proposed in this study utilized both slag and its potential heat, improving the production rate and avoiding the environmental pollution. Using appropriate techniques, an MSG with uniform color and superior performances was produced. Based on the experimental results and phase diagram, the chemical composition of MSG by mass is obtained as follows：CaO 27%-33%, SiO2 42%-51%, Al2O3 11%-14%, MgO 6%-8%, and Na2O＋K2O 1%-4%. Thermodynamic processes of MSG preparation were analyzed, and the phases and microstructures of MSG were investigated by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The results show that alkali metal oxides serve as the fluxes, calcium oxide serves as the stabilizer, and alumina reinforces the Si-O network. XRD and SEM analyses show that, the prepared MSG displays the glass-feature patterns, the melting process is more complete, and the melt viscosity is lowered with an increase in calcium oxide content;however, a continuous increase in slag content induces the crystalli-zation of glass, leading to the formation of glass subphase. The optimum content of molten slag in MSG is 67.37wt%. With respect to bend-ing strength and acid/alkali resistance, the performance of MSG is better than that of ordinary marble.     

Effect of some operational variables on bubble size in a pilot-scale mechanical flotation machine简

This work aims to provide a relationship of how the key operational variables of frother type and impeller speed affect the size of bubble （D32）. The study was performed using pilot-scale equipment （0.8 m^3） that is up to two orders of magnitude larger than equipment used for studies performed to date by others, and incorporated the key process variables of frother type and impeller speed. The results show that each frother family exhibits a unique CCC95-HLB relationship dependent on n （number of C-atoms in alkyl group） and m （number of propylene oxide group）. Empirical models were developed to predict CCC95 from HLB associated with other two parameters a and ft. The impeller speed-bubble size tests show that D32 is unaffected by increased impeller tip speed across the range of 4.6 to 9.2 m/s （representing the industrial operating range）, although D32 starts to increase below 4.6 m/s. The finding is valid for both coalescing and non-coalescing conditions. The results suggest that the bubble size and bubble size distribution （BSD） being created do not change with increasing impeller speed in the quiescent zone of the flotation.     

Feasibility of developing composite action between concrete and cold-formed steel beam

Cold-formed steel structures are steel structure products constructed from sheets or coils using cold rolling, press brake or bending brake method. These structures are extensively employed in building construction industry due to their light mass, ductility by economic cold forming operations, favorable strength-to-mass ratio and other factors. The utilization of cold formed steel sections with concrete as composite can hugely reduce the construction cost. However, the use of cold formed steel members in composite concrete beams has been very limited. A comprehensive review of developments in composite beam with cold formed steel sections was introduced. It was revealed that employing cold-formed steel channel section to replace reinforcement bars in conventional reinforced concrete beam results in a significant cost reduction without reducing strength capacity. The use of composite beam consisting of cold-formed steel open or close box and filled concrete could also reduce construction cost. Lighter composite girder for bridges with cold-formed steel of U section was introduced. Moreover, types of shear connectors to provide composite action between cold-formed steel beam and concrete slab were presented. However, further studies to investigate the effects of metal decking on the behavior of composite beam with cold-formed steel section and introduction of ductile shear connectors were recommended.     

Recent developments on applications of sequential loop closing and diagonal dominance control schemes to industrial multivariable system

With a focus on an industrial multivariable system, two subsystems including the flow and the level outputs are analysed and controlled, which have applicability in both real and academic environments. In such a case, at first, each subsystem is distinctively represented by its model, since the outcomes point out that the chosen models have the same behavior as corresponding ones. Then, the industrial multivariable system and its presentation are achieved in line with the integration of these subsystems, since the interaction between them can not actually be ignored. To analyze the interaction presented, the Gershgorin bands need to be acquired, where the results are used to modify the system parameters to appropriate values. Subsequently, in the view of modeling results, the control concept in two different techniques including sequential loop closing control （SLCC） scheme and diagonal dominance control （DDC） schemes is proposed to implement on the system through the Profibus network, as long as the OPC （OLE for process control） server is utilized to communicate between the control schemes presented and the multivariable system. The real test scenarios are carried out and the corresponding outcomes in their present forms are acquired. In the same way, the proposed control schemes results are compared with each other, where the real consequences verify the validity of them in the field of the presented industrial multivariable system control.     

Effects of Sr2＋ substitution on the structural,dielectric, and piezoelectric properties of PZT-PMN ceramics

This study described the structural, dielectric, and piezoelectric behavior of Pb1-xSrx[（Zr0.52Ti0.48）0.95（Mn1/3Nb2/3）0.05]O3 ceramics （PSZT-PMN, x=0, 0.025, 0.050, and 0.075）, prepared by a semi-wet route. X-ray diffraction, dielectric, and piezoelectric investigations were carried out to analyze the crystal structure. The relative dielectric constant and dielectric loss were both calculated as the functions of temperature. The room-temperature dielectric constant reaches a maximum for a Sr2＋-modified PZT-PMN ceramic with an x value of 0.050, which corresponds to the morphotropic phase boundary （MPB）. Raman spectroscopy studies also confirm the existence of this MPB for x=0.050. The piezoelectric strain coefficients （d33） value shows a maximum response for this composition. In addition, the phase transition temperature decreases significantly when the Sr2＋concentration increases in the PZT-PMN ceramics.     

Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400- 900℃. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb（C,N） and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb（C,N） and NbC precipitates and Cr segregation adjacent to the precipitates.     

Dynamic response of cylindrical cavity to anti-plane impact load by using analytical approach简

The transient response of an unlimited cylindrical cavity buried in the infinite elastic soil subjected to an anti-plane impact load along the cavern axis direction was studied. Using Laplace transform combining with contour integral of the Laplace inverse transform specifically, the general analytical expressions of the soil displacement and stress are obtained in the time domain, respectively. And the numerical solutions of the problem computed by analytical expressions are presented. In the time domain, the dynamic responses of the infinite elastic soil are analyzed, and the calculation results are compared with those from numerical inversion proposed by Durbin and the static results. One observes good agreement between analytical and numerical inversion results, lending the further support to the method presented. Finally, some valuable shear wave propagation laws are gained： the displacement of the soil remains zero before the wave arrival, and after the shear wave arrival, the stress and the displacement at this point increase abruptly, then reduce and tend to the static value gradually at last. The wave attenuates along the radial, therefore the farther the wave is from the source, the smaller the stress and the displacement are, and the stress and the displacement are just functions of the radial distance from the axis.     

Biodegradable starch/poly （vinyl alcohol） film reinforced with tita- nium dioxide nanoparticles

Biodegradable starch/poly （vinyl alcohol）/nano-titanium dioxide （ST/PVA/nano-Ti02） nanocomposite films were prepared via a solution casting method. Their biodegradability, mechanical properties, and thermal properties were also studied in this paper. A general full factorial experimental approach was used to determine effective parameters on the mechanical properties of the prepared films. ST/PVA/TiO2 nanocomposites were characterized by scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The results of mechanical analysis show that ST/PVA films with higher contents of PVA have much better mechanical properties. In thermal analysis, it is found that the addition of Ti02 nanoparticles improves the thermal stability of the films. SEM micrographs, taken from the fracture surface of samples, illustrate that the addition of PVA makes the film softer and more flexible. The results of soil burial biodegradation indicate that the biodegradability of ST/PVA/TiO2 films strongly depends on the starch proportion in the film matrix. The degradation rate is increased by the addition of starch in the films.     

Effect analysis of friction and damping on anti-backlash gear based on dynamics model with time-varying mesh stiffness

A nonlinear model of anti-backlash gear with time-varying friction and mesh stiffness was proposed for the further study on dynamic characteristics of anti-backlash gear. In order to improve the model precision, applied force analysis was completed in detail, and single or double tooth meshing states of two gear pairs at any timing were determined according to the meshing characteristic of anti-backlash gear. The influences of friction and variations of damping ratio on dynamic transmission error were analyzed finally by numerical calculation and the results show that anti-backlash gear can increase the composite mesh stiffness comparing with the mesh stiffness of the normal gear pair. At the pitch points where the frictions change their signs, additional impulsive effects are observed. The width of impulsive in the same value of center frequency is wider than that without friction, and the amplitude is lower. When gear pairs mesh in and out, damping can reduce the vibration and impact.     

Interfacial intermetallic compound growth and shear strength of low-silver SnAgCuBiNi//Cu lead-free solder joints

The growth rule of the interfacial intermetallic compound （IMC） and the degradation of shear strength of Sn-0.SAg-0.5Cu-2.0Bi-0.05Ni （SACBN）/Cu solder joints were investigated in comparison with Sn-3.0Ag-0.5Cu （SAC305）/ Cu solder joints aging at 373, 403, and 438 K. The results show that （Cul-x,Nix）6Sn5 phase forms between the SACBN solder and Cu substrate during soldering. The interracial IMC thickens constantly with the aging time increasing, and the higher the aging temperature, the faster the IMC layer grows. Compared with the SAC305/Cu couple, the SACBN/Cu couple exhibits a lower layer growth coefficient. The activation energies of IMC growth for SACBN/Cu and SAC305/Cu couples are 111.70 and 82.35 kJ/mol, respectively. In general, the shear strength of aged solder joints declines continuously. However, SACBN/Cu solder joints exhibit a better shear strength than SAC305/Cu solder joints.     

Nonlinear adaptive optimal control for vehicle handling improvement through steer-by-wire system简

A control algorithm for improving vehicle handling was proposed by applying right angle to the steering wheel, based on the nonlinear adaptive optimal control （NAOC）. A nonlinear 4-DOF model was initially developed, then it was simplified to a 2-DOF model with reasonable assumptions to design observer and optimal controllers. Then a simplified model was developed for steering system. The numerical simulations were carried out using vehicle parameters for standard maneuvers in dry and wet road conditions. Moreover, the hardware in the loop method was implemented to prove the controller ability in realistic conditions. Simulation results obviously show the effectiveness of NAOC on vehicle handling and reveal that the proposed controller can significantly improve vehicle handling during severe maneuvers.     

Pyrolysis characteristics of rubber compositions in medical waste

Thermogravimetric study of rubber compositions （operating glove and catheter） in medical waste was carried out using the thermogravimetric analyser （TGA）,at the heating rate of 20 ℃/min in a stream of N2.The results indicate that the decomposition process of operating glove appears an obvious mass loss stage at 250-485 ℃,while catheter has two obvious stages at 240-510 ℃ and 655-800 ℃,respectively; both samples present endothermic pyrolysis reaction; the decomposition of operating glove and the first mass loss stage of catheter are in agreement with natural rubber pyrolysis; the second mass loss stage of catheter corresponds to CaCO3 decomposition.Based on the experimental results,a novel two-step four-reaction model was established to simulate the whole continuous processes,which could more satisfactorily describe and predict the pyrolysis processes of rubber compositions,being more mechanistic and conveniently serving for the engineering.     

Low temperature sintering and dielectric properties of Ca-Ba-Al-B-Si-O glass/Al2O3 composites for LTCC applications

The effects of various SiO2 contents on both the microstructures and properties of Ca-Ba- A1-B-Si-O glass/Al2O3 cotrtposites were investigated by FTIR, DSC, XRD and SEM. The experimental results show that increasing SiO2 content in the glass leads to the increase of [SIO4] units, increases the continuity of glass network, and decreases the trend to crystallization of composites. The shrinkage of samples rises rapid around the glass softening temperature and the final shrinkage of samples decreases with increasing SiO2 content in the glass. Borosilicate glass/Al2O3 composites with 60wt% SiO2 sintered at 875 ℃ for 15 min show better properties： a bulk density of 3.10 g,cm-3, a porosity of 0.23 %, a er value of 7.55 and a tan 8 value of 0.00053 （measured at 10 MHz） and a well matching with Ag electrodes.     

Numerical evaluation of buckling behavior in space structure considering geometrical parameters with joint rigidity简

The buckling behavior of single layer space structure is very sensitive. The joint rigidity, moreover, is one of the main factors of stability which may determine the entire failure behavior. Thus, the reasonable stiffness of joint system, which is neither total pin assumption nor perfect fix condition, is very important to apply to the real single layer space one. Therefore, the purpose of this work was to investigate the buckling behavior of single layer space structure, using the development of the upgraded stiffness matrix for the joint rigidity. To derive tangential stiffness matrix, a displacement function was assumed using translational and rotational displacement at the node. The geometrical nonlinear analysis was simulated not only with perfect model but also with imperfect one. As a result, the one and two free nodal numerical models were investigated using derived stiffness matrix. It was figured out that the buckling load increases in proportion to joint rigidity with rise-span ratio. The stability of numerical model is very sensitive with the initial imperfection, responding of bifurcation in the structure.