Surfactant-Induced Wettability Alteration of Oil-Wet Sandstone Surface: Mechanisms and Its Effect on Oil Recovery

Different analytical methods were utilized to investigate the mechanisms for wettability alteration of oil-wet sandstone surfaces induced by different surfactants and the effect of reservoir wettability on oil recovery. The cationic surfactant cetyltrimethylammonium bromide (CTAB) is more effective than the nonionic surfactant octylphenol ethoxylate (TX-100) and the anionic surfactant sodium laureth sulfate (POE(1)) in altering the wettability of oil-wet sandstone surfaces. The cationic surfactant CTAB was able to desorb negatively charged carboxylates of crude oil from the solid surface in an irreversible way by the formation of ion pairs. For the nonionic surfactant TX-100 and the anionic surfactant POE(1), the wettability of oil-wet sandstone surfaces is changed by the adsorption of surfactants on the solid surface. The different surfactants were added into water to vary the core surface wettability, while maintaining a constant interfacial tension. The more water-wet core showed a higher oil recovery by spontaneous imbibition. The neutral wetting micromodel showed the highest oil recovery by waterflooding and the oil-wet model showed the maximum residual oil saturation among all the models.     

Laboratory Studies to Determine Suitable Chemicals to Improve Oil Recovery from Garzan Oil Field

Garzan oil field is located at the south east of Turkey. It is a mature oil field and the reservoir is fractured carbonate reservoir. After producing about 1% original oil in place (OOIP) reservoir pressure started to decline. Waterflooding was started in order to support reservoir pressure and also to enhance oil production in 1960. Waterflooding improved the oil recovery but after years of flooding water breakthrough at the production wells was observed. This increased the water/oil ratio at the production wells. In order to enhance oil recovery again different techniques were investigated. Chemical enhanced oil recovery (EOR) methods are gaining attention all over the world for oil recovery. Surfactant injection is an effective way for interfacial tension (IFT) reduction and wettability reversal. In this study, 31 different types of chemicals were studied to specify the effects on oil production. This paper presents solubility of surfactants in brine, IFT and contact angle measurements, imbibition tests, and lastly core flooding experiments. Most of the chemicals were incompatible with Garzan formation water, which has high divalent ion concentration. In this case, the usage of 2-propanol as co-surfactant yielded successful results for stability of the selected chemical solutions. The results of the wettability test indicated that both tested cationic and anionic surfactants altered the wettability of the carbonate rock from oil-wet to intermediate-wet. The maximum oil recovery by imbibition test was reached when core was exposed 1-ethly ionic liquid after imbibition in formation water. Also, after core flooding test, it is concluded that considerable amount of oil can be recovered from Garzan reservoir by waterflooding alone if adverse effects of natural fractures could be eliminated.     

表面活性剂对特低渗油藏的适用性及应用

为评价表面活性剂WLW对特低渗油藏的适用性,研究了WLW的渗吸特性、乳化性能和界面张力及其在特低渗油藏物理模拟岩心驱油实验和现场中的应用。室内实验结果表明,WLW对注入水的渗吸效率有促进作用;注入质量分数0.2%的WLW溶液,可在水驱基础上提高驱油效率5%左右;WLW在特低渗岩心中提高驱油效率的幅度明显高于中低渗岩心。2011—2013年在长庆靖安油田A1和A2井组开展注WLW现场试验,累计增油4 781 t,WLW对于特低渗油藏提高采收率效果明显。     

Superior enhancement of imbibition recovery by novel surfactant mixtures with a large hydrophobic group combined with nanosilica

Low interfacial tension (IFT) drainage and imbibition are effective methods for improving oil recovery from reservoirs that have low levels of oil or are tight (i.e., exhibit low oil permeability). It is critical to prepare a high efficient imbibition formula. In this work, a novel 2,4,6-tris(1-phenylethyl)phenoxy polyoxyethylene ether hydroxypropyl sodium sulfonate (TPHS) surfactant was synthesized and evaluated for imbibition. Its structure was confirmed by Fourier transform infrared spectroscopy and the interfacial tension (IFT) of the crude oil/0.07% TPHS solution was 0.276 mN/m. When 0.1 wt% TPHS was mixed with 0.2 wt% alpha olefin sulfonate (AOS), the IFT was lowered to 6 × 10⁻² mN/m. The synergy between nanoparticles (NPs) and TPHS/AOS mixed surfactant was studied by IFT, contact angle on sandstone substrates, zeta potential, and spreading dynamics through microscopic methods. The results show that the surfactant likely adsorbs to the NP surface and that NP addition can help the surfactant desorb crude oil from the glass surface. With the addition of 0.05 wt% SiO₂ NPs (SNPs), the imbibition oil recovery rate increased dramatically from 0.32%/h to 0.87%/h. The spontaneous imbibition recovery increased by 4.47% for original oil in place (OOIP). Compared to flooding by TPHS/AOS surfactant solutions, the oil recovery of forced imbibition in the sand-pack increased by 12.7% OOIP, and the water breakthrough time was delayed by 0.13 pore volumes (PV) when 0.05% SNPs were added. This paper paves the way for enhanced oil recovery in low-permeability sandstone reservoirs using novel TPHS/AOS surfactants and SNPs.     

A new surfactant wettability alteration model for reservoir simulators

Surfactants enhance oil recovery in naturally-fractured oil-wet rocks by wettability alteration and interfacial tension reduction. The oil-wet state is ascribed to the adsorption of soap on the rock surface. Soaps are the dissociated forms of carboxylic acids in the crude oil, that is, carboxylate surfactants. This paper describes a new mechanistic surfactant wettability alteration model that was developed for and implemented in a reservoir simulator. The model captures the geochemical reactions of acid/soap, the formation of mixed micelles, Henry's law adsorption, and the formation of cationic surfactant-anionic soap ion-pairs. A new wettability scaling factor is used to interpolate between the oil-wet and water-wet relative permeability and capillary pressure curves. The new model also accounts for the effect of salinity and pH, so it should also be useful for modeling low-salinity flooding without surfactant. Previous surfactant wettability alteration models ignored the underlying mechanisms and were not predictive. Simulations of both static and dynamic imbibition were performed to better understand the key surfactant parameters and the dynamics of wettability alteration, microemulsion phase behavior, and interfacial tension reduction on oil recovery. Optimizing surfactant formulations for wettability alteration is discussed.     

裂缝性致密油藏润湿性提高采收率技术研究

在裂缝性致密储层中,水驱效率往往由水自发吸入含原油基质块控制。当基质是原油润湿或中性润湿时,原油很难通过自发渗吸采出。研究目的是确定可以添加到注入水并提高深吸效率的表活剂组合。通过评价几种表活剂在储层温度和矿化度下的水稳定性并在富含粘土的砂岩上测量接触角,对储层岩心进行渗吸试验。结果表明使用一定浓度的表活剂溶液可实现矿物板的润湿反转。之后通过在致密油湿或中性润湿砂岩岩心上进行的自发吸入试验获得较润湿反转前68%的渗吸增量。同时数值模拟的研究也证实随着润湿性的变化,原油回收率也发生明显改变,且与断裂密度和原油粘度相关。     

Wettability reversal of reservoir rock surface through surfactant stabilized microemulsion

In the process of the tertiary recovery of oil and gas resources, it is necessary to use external fluids to displace the crude oil in the reservoir. Whether the crude oil on the surface of the rock can be effectively displaced and the wettability of the rock can be changed to avoid re-adsorption by the crude oil is directly related to the level of oil recovery. Therefore, it is critical to study the cleaning and wettability reversal of reservoir rock surface. Because microemulsions have outstanding performance in changing the wettability of rocks and solubilizing crude oil, this paper uses cetyl trimethyl ammonium bromide (CTAB) as a surfactant and n-butanol as a co-surfactant to prepare microemulsions. The performance of microemulsions with different microstructures on the cleaning and wettability changes of crude oil on the rock surface were studied. The results show that the water-in-oil (W/O) microemulsion has good cleaning efficiency, and the oil removal rate on the sandstone core surface can reach 79.65%. In terms of changing the wettability of the rock surface, W/O, bi-continuous phase (B.C.) and oil-in-water (O/W) microemulsions can change the core surface from lipophilic to hydrophilic. And the effects of the B.C. and O/W microemulsions are more obvious. The microemulsion system that was prepared based on cationic surfactants has a good application prospect in changing the wettability of the reservoir and cleaning the adsorbed crude oil.     

The use of inorganic sacrificial agents in combination with surfactants in enhanced oil recovery

Current literature on optimization of surfactants in enhanced oil recovery is summarized. Effectiveness of the use of surfactants in chemical EOR processes is dependent on many factors. Uncontrollable factors such as reservoir parameters, minerology, and the nature of the crude oil influence the choice of a chemical process. Each reservoir offers a different set of problems to be solved. When the use of a surfactant is warranted, one attempts to optimize further the activity of this surfactant by modifying the chemistry of the reservoir system. Cost aside, maintenance of optimal surfactant activity is essential to minimize the oil/water interfacial tension. Also, loss of surfactant activity due to adsorption on substrate material is particularly disadvantageous because the water wet nature of the rock may be decreased. The use of alkaline, weak acid anions, such as sodium silicate, phosphate and carbonate to enhance surfactant effectiveness has been studied. These sacrificial agents can reduce the hardness (divalent cation) activity of the solution and compete with surfactant for active sites on the reservoir rock surface. Core flood results show that there is an inverse correlation between surfactant retention in the core and residual oil recovery. They also suggest that surfactants may be recovered for reinjection by the optimal use of sacrifical agents-in particular, the sodium silicates.     

THE EFFECT OF EQUILIBRATION TIME AND TEMPERATURE ON DROP-DROP COALESCENCE OF WILMINGTON CRUDE OIL IN A WEAKLY ALKALINE BRINE

The interfacial behavior of a Wilmington crude oil was studied as part of our investigations of enhanced oil recovery by weakly alkaline solutions. For some systems, the spinning drop apparatus can be used to measure transient interfacial tension (IFT) effects, coalescence times of oil drops, and film rigidity simultaneously, for rapid screening of chemical slug composition for the potential of improving oil recovery by the mechanisms of oil mobilization and oil bank formation. The experimental results presented include the effects of temperature, surface age, salinity, added surfactant, and polymer on coalescence time, film rigidity, and IFT behavior. Oil displacement tests were performed using surfactant-enhanced bicarbonate solutions formulated for improved mobility control and for improved oil mobilization and oil drop coalescence.

The most significant result of this work was that we were able to measure the dynamics in IFT between 2 coalescing oil drops as perturbations in the equilibrium concentration of surfactant at the interface occurred during film drainage. The accuracy of the technique for measuring IFT and film rigidity improved as the contact radii between the oil drops increased.     

Enhancing Oil Recovery by Low Concentration of Alkylaryl Sulfonate Surfactant without Ultralow Interfacial Tension

Surfactant flooding plays a critical role in chemically enhanced oil recovery over the last half century, with the widely accepted mechanism of ultralow interfacial tension (IFT) by forming middle-phase microemulsions with high concentration of a lead surfactant and a cosurfactant. However, it is found practically from field trials that high oil recovery efficiency can be obtained from low concentration surfactant flooding without forming microemulsions, and the principle behind has not been clearly unraveled yet. Here the solubilization of paraffin oil by the micelles formed with a commercial enhanced oil recovery surfactant, raw naphthenic arylsulfonates (NAS), was investigated using ultraviolet-visible (UV–Vis) spectroscopy, dynamic light scattering (DLS), and transmission electron microscopy (TEM). It is found that paraffin oil can be well solubilized inside the NAS micelles, and mainly localized in the hydrophobic core of the micelles. The solubilization capacity of NAS micelles increases with increasing its concentration, and the size of micelles increases, but morphology of the micelles remains spherical with increasing the amount of paraffin oil, along with an appearance transition from transparent to opaque until the maximum solubilization capacity is reached. Core flooding results with crude oil indicate that in the presence of 0.24 wt.% polymer, addition of 0.1, 0.2, 0.5, and 1.0 wt.% NAS can get oil recovery factor of 24.1%, 27.0%, 30.5%, and 38.3%, which increases linearly with increasing NAS concentration though with the interfacial tension values only in the magnitude of 10⁻² mN m⁻¹ level. These findings prove preliminarily micellar solubilization can help increasing oil recovery efficiency even without ultralow IFT.     

高盐油藏提高采收率的室内研究

高盐油藏在水驱采油之后仍有相当一部分原油滞留在地层中,很难将其采出,因此可选用化学方法动用,但高盐油藏地层水矿化度相对较高,温度相对较高,普通表面活性剂很难满足如此苛刻条件下的油藏环境。因此需要将表面活性剂进行复配,充分发挥各种活性剂的优势,进而达到提高采收率的目的。针对玉门油田鸭儿峡L油藏地层水矿化度的特点,采用阴离子-两性表面活性剂复配,通过测定不同复配比和活性剂浓度下的油水界面张力,最终确定了适用于L油藏的表面活性剂驱油复配体系。实验表明在石油磺酸盐A与C14BE复配比为1:4、1:3,总浓度为0.6%、0.1%时,油水界面张力达到了10-3 m N/m级别。此驱油配方适用于L油藏提高采收率的要求。     

Investigating the effect of nano-silica on efficiency of the foam in enhanced oil recovery

Due to the vast production of crude oil and consequent pressure drops through the reservoirs, secondary and tertiary oil recovery processes are highly necessary to recover the trapped oil. Among the different tertiary oil recovery processes, foam injection is one of the most newly proposed methods. In this regard, in the current investigation, foam solution is prepared using formation brine, C₁₉TAB surfactant and air concomitant with nano-silica (SiO₂) as foam stabilizer and mobility controller. The measurements revealed that using the surfactant-nano SiO₂ foam solution not only leads to formation of stable foam, but also can reduce the interfacial tension mostly considered as an effective parameter for higher oil recovery. Finally, the results demonstrate that there is a good chance of reducing the mobility ratio from 1.12 for formation brine and reservoir oil to 0.845 for foam solution prepared by nanoparticles.     

表面活性剂驱油效率的影响因素研究

在83℃下测定了3种表面活性剂DL-S、HL-Y/NNR、GZ-16的油水界面张力、乳化能力以及改变油藏岩石润湿性的能力。利用低渗透岩心驱油实验研究表面活性剂的这3种特性对驱油效率的影响。结果表明,表面活性剂的浓度在1 000 mg/L时,DL-S的油水界面张力达到10-3mN/m超低数量级,HL-Y/NNR表现出较为优越的乳化性能,GZ-16具有较好的润湿性能。在驱油实验中,具有最好乳化性能的HL-Y/NNR提高采收率的幅度最大为12.91%,其次为具有超低界面张力的DL-S,相较而言,改变润湿性的能力对驱油效率的影响最小。     

Acidic Heavy Oil Recovery Using a New Formulated Surfactant Accompanying Alkali–Polymer in High Salinity Brines

The strength of a newly formulated surfactant with an alkali and polymer (AS/ASP) to improve an acidic heavy oil recovery was laboratory evaluated by various flooding experiments. The comparative role of the parameters like chemical nature, surface wettability, salinity, temperature and injection scheme were explored at high temperature and pressure on Berea sandstone rocks. According to the results the anionic surfactant is capable of providing proper oil displacement under high salinity conditions around 15 wt%. Continuous monitoring of differential pressure response and effluents’ state clearly represented the formation of an emulsified oil in high saline solutions with both alkali and surfactant. Adding sodium metaborate to the surfactant solution reduced the interfacial tension (IFT) to ultra low values and decreased the surfactant emulsion generation capability at higher salinities. Besides, adding Flopaam AN113SH to the chemical slug increased the residual oil removal owing to lower mobility ratios. So, while high capillary number and an emulsion phase were generated by the A/S slug phases, adding polymer could further enhance the performance of these chemicals. On the other hand, chemical flooding through the oil-wet medium resulted in shorter break through time, lower differential pressure, finer emulsion formation, and lower oil recovery in comparison to the similar water-wet cases.     

Emerging applications of nanomaterials in chemical enhanced oil recovery:Progress and perspective

In enhanced oil recovery, different chemical methods utilization improves hydrocarbon recovery due to their fascinating abilities to alter some critical parameters in porous media, such as mobility control, the interaction between fluid to fluid, and fluid to rock surface. For decades the use of surfactant and polymer flooding has been used as tertiary recovery methods. In the current research, the inclusion of nanomaterials in enhanced oil recovery injection fluids solely or in the presence of other chemicals has got colossal interest. The emphasis of this review is on the applicability of nanofluids in the chemical enhanced oil recovery. The responsible mechanisms are an increment in the viscosity of injection fluid, decrement in oil viscosity, reduction in interfacial and surface tension, and alteration of wettability in the rock formation. In this review, important parameters are presented,which may affect the desired behavior of nanoparticles, and the drawbacks of nanofluid and polymer flooding and the need for a combination of nanoparticles with the polymer are discussed. Due to the lack of literature in defining the mechanism of nanofluid in a reservoir, this paper covers majorly all the previous work done on the application of nanoparticles in chemical enhanced oil recovery at home conditions. Finally, the problems associated with the nano-enhanced oil recovery are outlined, and the research gap is identified, which must be addressed to implement polymeric nanofluids in chemical enhanced oil recovery.     

Emerging applications of nanomaterials in chemical enhanced oil recovery: Progress and perspective

In enhanced oil recovery, different chemical methods utilization improves hydrocarbon recovery due to their fascinating abilities to alter some critical parameters in porous media, such as mobility control, the interaction between fluid to fluid, and fluid to rock surface. For decades the use of surfactant and polymer flooding has been used as tertiary recovery methods. In the current research, the inclusion of nanomaterials in enhanced oil recovery injection fluids solely or in the presence of other chemicals has got colossal interest. The emphasis of this review is on the applicability of nanofluids in the chemical enhanced oil recovery. The responsible mechanisms are an increment in the viscosity of injection fluid, decrement in oil viscosity, reduction in interfacial and surface tension, and alteration of wettability in the rock formation. In this review, important parameters are presented, which may affect the desired behavior of nanoparticles, and the drawbacks of nanofluid and polymer flooding and the need for a combination of nanoparticles with the polymer are discussed. Due to the lack of literature in defining the mechanism of nanofluid in a reservoir, this paper covers majorly all the previous work done on the application of nanoparticles in chemical enhanced oil recovery at home conditions. Finally, the problems associated with the nano-enhanced oil recovery are outlined, and the research gap is identified, which must be addressed to implement polymeric nanofluids in chemical enhanced oil recovery.     

Enhanced Wettability Alteration by Surfactants with Multiple Hydrophilic Moieties

The main production mechanism during water flooding of naturally fractured oil reservoirs is the spontaneous imbibition of water into matrix blocks and resultant displacement of oil into the fracture system. This is an efficient recovery process when the matrix is strongly water-wet. However, in mixed- to oil-wet reservoirs, secondary recovery from water flooding is often poor. Oil production can be improved by dissolving low concentrations of surfactants in the injected water. The surfactant alters the wettability of the reservoir rock, enhancing the spontaneous imbibition process. Our previous study revealed that the two main mechanisms responsible for the wettability alteration are ion-pair formation and adsorption of surfactant molecules through interactions with the adsorbed crude oil components on the rock surface. Based on the superior performance of surfactin, an anionic biosurfactant with two charged groups on the hydrophilic head, it was hypothesized that the wettability alteration process might be further improved through the use of dimeric or gemini surfactants, which have two hydrophilic head groups and two hydrophobic tails. We believe that when ion-pair formation is the dominant wettability alteration mechanism, wettability alteration in oil-wet cores can be improved by increasing the charge density on the head group(s) of the surfactant molecule since the ion-pair formation is driven by electrostatic interactions. At a concentration of 1.0 mmol L⁻¹ a representative anionic gemini surfactant showed oil recoveries of up to 49% original oil-in-place (OOIP) from oil-wet sandstone cores, compared to 6 and 27% for sodium laureth sulfate and surfactin, respectively. These observations are consistent with our hypothesis.     

The performance of polymer solutions in enhanced oil recovery: studies on their rheological,interfacial, and porous media behaviors

Four polymeric solutions based on xanthan, high and low molecular weight sulfonated polyacrylamides, and hydrolyzed polyacrylamide were prepared in aqueous solutions and their behaviors in enhanced oil recovery applications were investigated. The effect of thermal aging on polymer solutions was evaluated through rheological measurement. Pendant drop method was also used for measuring the interfacial tension (IFT) between crude oil and brine containing different polymer solutions. Moreover, the zeta potential of the oil reservoir particles treated with oil and polymer was determined by electrophoresis method in a nano-zeta meter instrument. In addition, sand pack and core flooding setup were used for evaluating the effectiveness of the polymer solutions in porous media. Polymer solutions displayed non-Newtonian behavior in almost the whole range of the shear rate applied; a shear thinning behavior was seen. Furthermore, the aging of polymers in formation water decreased the shear viscosity of all the polymers. The oil/water IFT decreased by the addition of polymers to water. The effect of xanthan polymer on zeta potential value was greater than that of the three acrylamide-based polymers. According to sand pack tests, by increasing the polymer concentration, the incremental oil recovery initially increased up to a polymer concentration of 3,500 ppm and then started to fall. Recovery factor increased from 50 to 65 % using the polymer solution in core flooding experiments. By increasing the injection rate from 0.2 to 3 mL/min, the injected fluid had less time to sweep the pores and consequently the amount of recovered oil decreased.     

Synergistic surfactant mixtures containing lignosulphonates

Enhanced oil recovery (EOR) schemes have been gaining importance over the past several years. Of the various methods being tested, surfactant (or micellar) flooding appears to be one of the most promising ones. It involves injecting into the well the solution of a surfactant which reduces the inter-facial tension between the displacing aqueous solution and the oil trapped in the reservoir. Depending on the concentration of the surfactant, oil displacement proceeds either by a miscible process (surfactant concentration > 10%) or by a immiscible process (surfactant concentration = 2–3%). Miscible flooding converts to the immiscible process as the system is diluted by connate (interstitial) water. Under immiscible conditions, the most significant parameter affecting recovery is the interfacial tension^(1,2). Petroleum sulfonates are perhaps the most important group of surfactants capable of producing very low interfacial tensions between crude oil and the water phase. Their relatively high cost, however, renders many potential applications uneconomical.     

Adsorption of surfactant during chemical enhanced oil recovery

Surfactant is extensively used as chemicals during chemical enhanced oil recovery (CEOR) process. Effectiveness of surfactant CEOR process depends on several parameters like formation of micro emulsion, ultra-low interfacial tension (IFT) and adsorption of surfactant. First two parameters enhance the effectiveness while the last parameter reduces the effectiveness. Micro emulsions are highly desirable for CEOR due to its low interfacial tension (IFT) value and higher viscosity. In this research the size of the emulsions were studied with particle size analyzer to study the liquid–liquid absorption process and the entrapment of oil drops inside surfactant drop. Initially, the average surfactant drop size was found to be 100 nm, after mixing the surfactant slug with reservoir crude, the size was increase up to 10 times. It signifies the formation of micro emulsion between surfactant and oil. Another attempt was done in this research to study the adsorption mechanism of surfactant on reservoir rock. The process of adsorption was studied by Langmuir and Freundlich isotherm to understand the adsorption phenomena. In this study, it was found that the adsorption follows Freundlich isotherm and the adsorption phenomena was chemical for surfactant flooding process. In chemical adsorption phenomena, the rate of adsorption is high because, surfactant molecules are adsorbed layer after layer by the rock surface. Use of alkali along with surfactant reduces adsorption of surfactant since, alkali blocked the active clay sites before interacting with surfactant and hence the adsorption isotherm was found to be Langmuir and phenomena was physical adsorption.