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1.
In this study, Ti-6Al-4V (Ti-64) coatings were prepared on commercial Ti-64 substrates via a high-pressure cold spray process. The coatings were heat treated at different temperatures of 400–1000°C to investigate the effect of heat treatment temperature on their microstructure and mechanical and tribological properties. The increased heat treatment temperature from 400 to 600°C promoted diffusion between sprayed Ti-64 particles. Recrystallization of the sprayed particles was found at the heat treatment temperature of 800°C and grain growth was found in the microstructure of the coating heat treated at 1000°C. The highest and lowest hardnesses of the heat-treated coatings were found at heat treatment temperatures of 400 and 800°C, respectively. Therefore, the lowest and highest specific wear rates of the coatings were consistently found at 400 and 800°C due to their highest and lowest abrasive wear resistances associated with their highest and lowest surface hardnesses, respectively. The coating heat treated at 400°C showed the highest surface hardness of 470.1 Hv and lowest specific wear rate of 69.6 × 10?14 m3/Nm. It could be concluded that the microstructure and mechanical and tribological properties of the Ti-64 coatings were significantly influenced by heat treatment temperature.  相似文献   

2.
A WC-12Co coating prepared by high-velocity oxygen fuel (HVOF) was remelted with a CO2 laser, and the surface–interface morphologies, plane energy spectrum, and phases of the coating were analyzed by means of field emission scanning electron microscopy (FESEM), energy-dispersive spectrometry (EDS), and X-ray diffraction (XRD), respectively. The friction and wear behaviors of the WC-12Co coating were investigated at high temperature with a wear test, and the morphologies and the changes in chemical elements on the wear scar after the wear test were analyzed with SEM and EDS, respectively. In addition, the influence of high temperature on the coefficient of friction (COF) and wear performance is discussed. The results show that the substrate is closely bonded with the substrate after laser remelting (LR), which includes mechanical bonding accompanied by metallurgical bonding. The average coefficient of friction (COF) at 600, 700, and 800°C is 0.6832, 0.3957, and 0.1922, respectively. The wear mechanisms of WC-12Co coating at 600 and 700°C are adhesive wear, abrasive wear, and oxidative wear, respectively, and the wear mechanism of the coating at 800°C is serious oxidative wear.  相似文献   

3.
A layer of AlTiN coating was deposited on YT14 cutting tool by cathodic arc ion plating (CAIP) and the coefficients of friction (COFs) of the AlTiN coating under different loads at a temperature of 800°C were investigated with a high-temperature wear tester. The wear morphologies, chemical elements, and phases of the coating after wear were analyzed with scanning electron microscopy (SEM), energy-dispersive spectrometry (EDS), and X-ray diffraction (XRD), respectively, and the contours of wear tracks were investigated with a comprehensive measurement tester for material surface performance. The effects of loads on COFs and wear resistance of the AlTiN coating were analyzed, and the wear mechanism of the AlTiN coating at high temperature is discussed. The results show that the mixed oxides of Al2O3 and TiO2 are produced under high temperature to improve the lubrication performance and wear resistance of the AlTiN coating. The average COFs of the coating under loads of 5, 7, and 9 N are 0.6495, 0.5897, and 0.3898, respectively. The COFs of the coating decrease with increasing load; as a result, the AlTiN coating is suitable for heavy loads at high temperature. The friction and wear mechanisms of the AlTiN coating are primarily composed of oxidation wear and abrasive wear, accompanied by fatigue wear and adhesive wear.  相似文献   

4.
The friction and wear performance of WC-12Co air plasma–sprayed (APS) coating at temperatures of 25–650°C under loads of 8 and 28 N in at atmospheric environment have been studied by a ball-on-disc tribometer. The effect of temperature and load on the tribological behavior of WC-Co coating was investigated. The results show that under a load of 8 N, the wear volume of the coating increases at 250°C due to the coating splat delamination and then it gradually decreases at 350–500°C. The friction could promote the formation of double oxide (CoWO4), which is beneficial to reduce friction and wear. At higher temperatures, the wear volume increases again due to the removal of oxides. Under a load of 28 N, the wear volume of the coating increases enormously at 250°C due to the serious splat delamination. At 350°C, the load promotes double oxide formation, resulting in an early decrease in the coefficient of friction and a rapid reduction in wear volume. Although the wear volume decreases at 350–500°C, it is 10-fold higher than that under a load of 8 N. Above 500°C, the differences of the wear volumes of coatings under the two loads become less obvious, and similar trends also appear for the coefficients of friction. The synergistic effect between the load and temperature on the friction and wear mechanism of WC-12Co APS coating is discussed.  相似文献   

5.
NiCr matrix WSe2-BaF2·CaF2-Y-hBN and WSe2-BaF2·CaF2-Y powders were prepared by mechanical granulation and crushing, and composite coatings were fabricated by atmospheric plasma spray technology. The microstructures and phase compositions of the powders, as well as the coatings, were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The friction coefficient and the wear behavior of the coatings from ambient temperature to 800°C were evaluated using a ball-on-disk tribometer. From the investigation of the worn surfaces, it was concluded that brittle fracture and delamination were the dominant wear mechanisms of the coatings at low temperature. At higher temperatures, a dense and protective oxide layer (BaCrO4 and NiO) is generated on the worn surfaces of the coatings. Layered hexagonal BN particles reduce the direct contact and severe adhesion between friction pairs. Thus, the friction coefficient of the NiCr-WSe2-BaF2·CaF2-Y-hBN coating is stable at the evaluated temperatures relative to the non-hBN coating. These fluorides exhibit excellent properties in these coatings over a large temperature range.  相似文献   

6.
ABSTRACT

The present work focuses on investigating the wear and friction characteristics of the Atmospheric Plasma Sprayed Cr3C2-NiCr coatings deposited onto the surface of die steel material. The as-sprayed specimens were characterized. The coating porosity, bond strength and microhardness values were evaluated. Wear tests were performed on the high-temperature pin-on-disc tribometer at room temperatures, 400°C and 800°C under two loads as 25N and 50N in the laboratory. The wear mechanisms of all the worn-out samples were studied by scanning electron microscopy (SEM) technique. The specific wear rates and the coefficient of friction values were analyzed. The developed coating showed better wear resistance than its uncoated counterpart. The coefficient of friction values for coated specimens decreased at elevated temperatures. At room temperatures, the wear mode was observed to be adhesive and further at elevated temperatures of testing, the wear mode was observed to be the combination of oxidative, adhesive and abrasive.  相似文献   

7.
The present work investigates the tribological behavior of electroless Ni-B coating in its as-plated condition at elevated operating temperatures. Ni-B coating is deposited using an electroless method on AISI 1040 steel specimens. Coating characterization is done using scanning electron microscopy, energy-dispersive X-ray analysis, and X-ray diffraction techniques. Vicker's microhardness and surface roughness are measured. Friction and wear tests are carried out on a pin-on-disc tribological test setup at room and elevated temperatures of 100, 300, and 500°C. The tribological behavior deteriorates at 100°C compared to room temperature. Electroless Ni-B coating shows excellent wear resistance at 300°C, which again degrades at 500°C due to severe oxidation and softening of the deposits. The worn surface of the coatings is analyzed using optical microscopy and scanning electron microscopy. Within the temperature range considered, the wear mechanism changes from adhesion to a combination of adhesion and abrasion as the temperature rises from ambient condition to 100°C, following which the wear mechanism is predominantly abrasive. The formation of a tribochemical oxide film also affects the tribological behavior of the coatings at high temperature.  相似文献   

8.
An adaptive NiMoAl–Ag composite coating was deposited by high-velocity oxy fuel spraying, and its tribological properties from 20 to 800 °C under unlubricated conditions were evaluated using a CSM high-temperature tribometer. Scanning electron microscopy, X-ray diffraction and Raman spectroscopy were used to characterize the coating and corresponding wear tracks to determine the lubrication mechanisms. The results showed that the friction coefficient of the NiMoAl–Ag composite coating was around 0.3 from 20 to 600 °C and reached the lowest value of 0.09 at 800 °C. Meanwhile, wear rates of the coating were maintained on the order of 10?5 mm3/N m at the test temperatures except for 400 and 600 °C. Characterization of the NiMoAl–Ag coating revealed that silver provided lubrication below 400 °C. Ag2Mo2O7 and Ag2MoO4, which were formed through tribochemical reactions, acted as high-temperature lubricants above 400 °C. It was especially proposed that silver in a nearly molten state was effective in reducing the friction of the NiMoAl–Ag coating at 800 °C. Moreover, a comprehensive lubrication mechanism model of an NiMoAl–Ag composite coating at 800 °C was established to explain the extremely low friction coefficient and wear rate of the coating.  相似文献   

9.
Abstract

The use of surface coatings is emerging as one of the most important approaches in reducing friction and wear in various tribological applications. Even though single layer coatings have a wide range of applications, the performance of the single layer alone may not always be adequate to meet the desired tribological property requirements. Hence, coatings consisting of multilayers to meet different property requirements in demanding applications are required. In this study, the tribological properties of a graded composite multilayer coating, with a specific layer sequence of MoS2/Ti–MoS2/TiBN–TiBN–TiB2–Ti deposited on tool steel substrate, have been investigated at temperatures of 40 and 400°C respectively. The experimental results from the tests at 40°C have shown that the friction coefficient value ranges between 0·02 and 0·034. It was found that the deposition parameters influenced the friction and durability of the coatings. Higher substrate bias was found to result in higher friction, and the coating deposited at high substrate bias and low N2 flow showed the lowest durability. The friction coefficient and durability of the coatings were found to be highly dependent on temperature. At high temperature, the friction coefficient increases almost threefold, and the durability decreases significantly.  相似文献   

10.
Reactively sputtered Mo2N/MoS2/Ag nanocomposite coatings were deposited from three individual Mo, MoS2, and Ag targets in a nitrogen environment onto Si (111), 440C grade stainless steel, and inconel 600 substrates. The power to the Mo target was kept constant, while power to the MoS2 and Ag targets was varied to obtain different coating compositions. The coatings consisted of Mo2N, with silver and/or sulfur additions of up to approximately 24 at%. Coating chemistry and crystal structure were evaluated using X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD), which showed the presence of tetragonal Mo2N and cubic Ag phases. The MoS2 phase was detected from XPS analysis and was likely present as an amorphous inclusion based on the absence of characteristic XRD peaks. The tribological properties of the coatings were investigated in dry sliding at room temperature against Si3N4, 440C stainless steel, and Al2O3. Tribological testing was also conducted at 350 and 600 °C against Si3N4. The coatings and respective wear tracks were examined using scanning electron microscopy (SEM), optical microscopy, profilometry, energy dispersive X-ray spectroscopy (EDX), and micro-Raman spectroscopy. During room temperature tests, the coefficients of friction (CoF) were relatively high (0.5–1.0) for all coating compositions, and particularly high against Si3N4 counterfaces. During high-temperature tests, the CoF of single-phase Mo2N coatings remained high, but much lower CoFs were observed for composite coatings with both Ag and S additions. CoF values were maintained as low as 0.1 over 10,000 cycles for samples with Ag content in excess of 16 at% and with sulfur content in the 5–14 at% range. The chemistry and phase analysis of coating contact surfaces showed temperature-adaptive behavior with the formation of metallic silver at 350 °C and silver molybdate compounds at 600 °C tests. These adaptive Mo2N/MoS2/Ag coatings exhibited wear rates that were two orders of magnitude lower compared to Mo2N and Mo2N/Ag coatings, hence providing a high potential for lubrication and wear prevention of high-temperature sliding contacts.  相似文献   

11.
The tribological properties of various PVD‐deposited coatings (vacuum arc method) have been tested, both single‐layer coatings (TiN, CrN, Ti(C,N), and Cr(C,N)) and multilayer coatings (Cr(C,N)/CrN/Cr and CR(C,N)/(CrN+Cr2N)/CrN/Cr). An unlubricated ball‐on‐disc tribosystem was used in which an Al2O3 ball is pressed against a coated steel disc rotating in the horizontal plane. A novelty of the method is the removal of wear debris from the contact zone using a draught of dry argon. This improves the repeatability of the test results and the stability of the tribological characteristics. It is shown that CrN coatings exhibit the best antiwear properties and Ti(C,N) the worst. Multilayer coatings have better antiwear properties than single‐layer ones. The friction coefficients for CrN and Cr(C,N) coatings are much smaller than for the commonly used TiN. A correlation has also been found between the physical properties of the coatings tested (adhesion of the coating to the substrate assessed in scratch tests, and coating hardness) and their antiwear properties. An improvement in coating‐substrate adhesion results in wear reduction, while greater hardness (causing a coating embrittlement increase and a change in the wear mechanism) brings about greater wear. There is no correlation between the physical properties and the friction coefficients of the coatings tested.  相似文献   

12.
WS2 and WS2/Zr self-lubricating soft coatings were produced by medium-frequency magnetron sputtering, multi-arc ion plating and ion-beam-assisted deposition technique on the cemented carbide YT15 (WC + 15 % TiC + 6 % Co) substrates. Microstructural and fundamental properties of these coatings were examined. Sliding wear tests against 40Cr-hardened steel using a ball-on-disk tribometer method were carried out with these coated materials. The friction coefficient and wear rates were measured with various applied loads and sliding speeds. The wear surface features of the coatings were examined using SEM. The results showed that the WS-1 specimen (with WS2/Zr composite coating) has higher hardness and coating/substrate critical load compared with that of the WS-2 specimen (only with WS2 coating). The friction coefficient of WS-1 specimen increases with the increase in applied load and is quite insensitive to the sliding speed. The wear rate of the WS-1 specimen is almost constant under different applied loads and sliding speeds. The WS-1 specimen shows the smallest friction coefficient and wear rate among all the specimens tested under the same conditions. The WS-1 specimen exhibits improved friction behavior to that of the WS-2 specimen, and the antiwear lifetime of the WS2 coatings can be prolonged through adding Zr additives. The self-lubricating and wear mechanism of the WS2/Zr coating was also found from the sliding wear tests.  相似文献   

13.
This study investigates the influence of sliding speed and normal load on the friction and wear of plasma-sprayed Cr2O3 coatings, in dry and lubricated sliding against AISI D2 steel. Friction and wear tests were performed in a wide speed range of 0.125–8 m/s under different normal loads using a block-on-ring tribometer. SEM, EDS and XPS were employed to identify the mechanical and chemical changes on the worn surfaces. A tangential impact wear model was proposed to explain the steep rising of wear from the minimum wear to the maximum wear. The results show that the wear of Cr2O3 coatings increases with increasing load. Secondly, there exist a minimum-wear sliding speed (0.5 m/s) and a maximum-wear sliding speed (3 m/s) for a Cr2O3 coating in dry sliding. With the increase of speed, the wear of a Cr2O3 coating decreases in the range 0.125–0.5 m/s, then rises steeply from 0.5 m/s to 3 m/s, followed by a decrease thereafter. The large variation of wear with respect to speed can be explained by stick-slip at low speeds, the tangential impact effect at median speeds and the softening effect of flash temperature at high speeds. Thirdly, the chemical compositions of the transfer film are a-Fe2O3 in the speed range 0.25–2 m/s, and FeO at 7 m/s. In addition, the wear mechanisms of a Cr2O3 coating in dry sliding versus AISI D2 steel are adhesion at low speeds, brittle fracture at median speeds and a mixture of abrasion and brittle fracture at high speeds. Finally the lubricated wear of Cr2O3 coating increases sharply from 1 to 2.8 m/s.  相似文献   

14.
Jin  Ying  Kato  Koji  Umehara  Noritsugu 《Tribology Letters》1998,4(3-4):243-250
Three different self-lubricating ceramic matrix composites (CMCs) were fabricated by hot-pressed sintering. They are: Al2O3-50CaF2, Al2O3-20Ag20CaF2, and Al2O3-10Ag20CaF2. Tribological tests were performed at temperatures ranging from 20°C to 800°C in air using a pin-on-disk tester. The experimental results show that the addition of the solid lubricants CaF2 and Ag can evidently reduce the friction coefficients of alumina between 200°C and 650°C but not at room temperature and the wear rate of disks and pins at elevated temperature. The improvements in the friction and wear properties of CMC were due to the formation of a well-covered solid lubricating film. However, breakdown of the lubricating films at 800°C resulted in high friction and wear. This revised version was published online in August 2006 with corrections to the Cover Date.  相似文献   

15.
ZrO2–Y2O3 ceramic coatings were deposited on AISI 304 stainless steel by both a low-pressure plasma spraying (LPPS) and a laser-assisted plasma hybrid spraying (LPHS). Microstructure and tribological characteristics of ZrO2–Y2O3 coatings were studied using an optical microscope, a scanning electron microscope, and an SRV high-temperature friction and wear tester. The LPHS coatings exhibit distinctly reduced porosity, uniform microstructure, high hardness and highly adhesive bonding, although more microcracks and even vertical macrocracks seem to be caused in the LPHS coatings. The ZrO2 lamellae in the LPHS coatings before and after 800°C wear test consist mainly of the metastable tetragonal (t′) phase of ZrO2 together with small amount of c phase. The t′ phase is very stable when it is exposed to the wear test at elevated temperatures up to 800°C for 1 h. The friction and wear of the LPHS coatings shows a strong dependence on temperature, changing from a low to a high wear regime with the increase of temperature. At low temperatures, friction and wear of the LPHS coatings is improved by laser irradiation because of the reduced connected pores and high hardness in contrary to the LPPS coating. However, at elevated temperatures, the friction and wear of the LPHS coatings is not reduced by laser irradiation. At room temperature, mild scratching and plastic deformation of the LPHS coatings are the main failure mechanism. However, surface fatigue, microcrack propagation, and localized spallation featured by intersplat fracture, crumbling and pulling-out of ZrO2 splats become more dominated at elevated temperatures.  相似文献   

16.
This paper studies experimentally the effects of CO2 laser-treatment on the wear behaviour of plasma-sprayed Al2O3 coatings, in linear contact sliding (dry, abrasive and lubricated) against SAE 4620 steel. Tests were carried out using a block-on-ring friction and wear tester, under different loads at different speeds. The wear mechanism and the changes in adherence, porosity and microstructure by laser treatment were also investigated. Results show a better wear behaviour for both laser-treated ceramic coating and its paired steel under dry and abrasive conditions, compared with the case without laser treatment. The lubricated wear behaviour of the laser-treated ceramic coating, however, is not improved. The changes in microhardness, porosity and adherence caused by the laser treatment are responsible for the change in wear behaviour of the ceramic coating.  相似文献   

17.
The tribological behavior of self-mated Ti3SiC2 is investigated from ambient temperature to 800?°C at a sliding speed of 0.01?m/s in air. The results show that at the temperatures lower than 300?°C, friction coefficient and wear rates are as high as 0.95 and 10?3?mm3/N?m, respectively. With the temperature increasing to 600?°C, both the friction coefficient and wear rates show consecutive decrease. At 700 and 800?°C, friction coefficient and wear rates are 0.5 and 10?6 mm3/N?m, respectively. According to the wear mechanism, the tribological behavior of Ti3SiC2 can be divided into three regimes: mechanical wear-dominated regime from ambient temperature to 300?°C characterized by pullout of grains; mixed wear regime (mechanical wear and oxidation wear) from 400 to 600?°C; and tribo-oxidation-dominated wear regime above 700?°C. The tribo-oxides on the worn surfaces involve oxides of Si and Ti. And, species transformation occurs to these two oxides with the increasing temperature. In the competition oxidation of elements Ti and Si, Si is preferably oxidized because of its high active position in the crystal structure. Additionally, plastic flow is another notable characteristic for the tribological behavior of self-mated Ti3SiC2.  相似文献   

18.
The potential of coatings to protect components against wear and to reduce friction has led to a large variety of protective coatings. In order to check the success of coating modifications and to find solutions for different purposes, initial tests with laboratory tribometers are usually done to give information about the performance of a coating. Different Ti‐based coatings (TiN, Ti(C,N), and TiAlN) and NiP were tested in comparison to coatings with an additional diamond‐like carbon (DLC) top coating. Tests were done in laboratory air at room temperature with oscillating sliding (gross slip fretting) with a ball‐on‐disc arrangement against a ceramic ball (Al2O3). Special attention was paid to possible effects of moisture (relative humidity). The coefficient of friction was measured on line, and the volumetric wear at the disc was determined after the test from microscopic measurements of the wear scar and additional profiles. The friction and wear behaviour is quite different for the different coatings and depends more or less on the relative humidity. The DLC coating on top of the other coatings reduces friction and wear considerably. In normal and in moist air the coefficient of wear of the DLC top‐layer coating is significantly less than 10−6 mm3/Nm and the coefficient of friction is below 0.1. In dry air, however, there is a certain tendency to high wear and high friction. Copyright © 2006 John Wiley & Sons, Ltd.  相似文献   

19.
Binshi Xu  Zixin Zhu  Wei Zhang 《Wear》2004,257(11):1089-1095
A comparative study was carried out to investigate the microstructure and tribological behavior of Fe-Al and Fe-Al/WC iron aluminide based coatings against Si3N4 under dry sliding at room temperature using a pin-on-disc tribotester. The coatings were prepared by high velocity arc spraying (HVAS) and cored wires. The effect of normal load on friction coefficient and wear rate of the coatings was studied. The microstructure and the worn surfaces of the coatings were analysed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersion spectroscope (EDS). The results showed that, the main phases in both coatings were iron aluminide (Fe3Al and FeAl) and α. WC/W2C particles were embedded in the matrix of the composite coating. With adding WC hard particles, the Fe-Al/WC composite coating exhibited higher wear-resistance than Fe-Al coating. But the friction coefficient of both coatings showed little difference. As the load increased, the friction coefficient decreases slightly due to a rise of friction contact temperature and larger areas of oxide film formation on the worn surface, which act as a solid lubricant. Increasing load causes the maximum shear stress occurring at the deeper position below the surface, thereby aggravating the wear. The coating surface is subjected to alternately tensile stress and compression stress during sliding, and the predominant wear mechanism of the coatings appears to be delamination.  相似文献   

20.
《Wear》2006,260(1-2):40-49
The tribological behaviour of TiCN coating prepared by unbalanced magnetron sputtering is studied in this work. The substrates made from austenitic steel were coated by TiCN coatings during one deposition. The measurements were provided by high temperature tribometer (pin-on-disc, CSM Instruments) allowing measuring the dependency of friction coefficient on cycles (sliding distance) up to 500 °C. The evolution of the friction coefficient with the cycles was measured under different conditions, such as temperature or sliding speed and the wear rate of the ball and coating were evaluated. The 100Cr6 balls and the Si3N4 ceramic balls were used as counter-parts. The former were used at temperatures up to 200 °C, the latter up to 500 °C. The wear tracks were examined by optical methods and SEM. The surface oxidation at elevated temperatures and profile elements composition of the wear track were also measured.The experiments have shown considerable dependency of TiCN tribological parameters on temperature. Rise in temperature increased both friction coefficient and the wear rate of the coating in case of 100Cr6 balls. The main wear mechanism was a mild wear at temperatures up to 200 °C; fracture and delamination were dominating wear mechanisms at temperatures from 300 to 500 °C.  相似文献   

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