Influence of thermoplastic elastomers on adhesion in polyethylene–wood flour composites

The mechanical properties of recycled low-density polyethylene/wood flour (LDPE/WF) composites are improved when a maleated triblock copolymer styrene–ethylene/butylene–styrene (SEBS–MA) is added as a compatibilizer. The composites' tensile strength reached a maximum level with 4 wt % SEBS–MA content. The compatibilizer had a positive effect on the impact strength and elongation at break but decreased the composites' stiffness. Dynamic mechanical thermal analysis (DMTA), a lap shear adhesion test, and a scanning electron microscope (SEM) were used to investigate the nature of the interfacial adhesion between the WF/SEBS and between the WF/SEBS–MA. Tan δ peak temperatures for the various combinations showed interaction between the ethylene/butylene (EB) part of the copolymer and the wood flour in the maleated system. The shear lap test showed that adhesion between the wood and SEBS–MA is better than between the wood and SEBS. The electron microscopy study of the fracture surfaces confirmed good adhesion between the wood particles and the LDPE/SEBS–MA matrix. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1845–1855, 1998     

Compatibilization of polyethylene/polyaniline blends with polyethylene‐graft‐maleic anhydride

The use of compatibilizers as interfacial agents in composites can offer a convenient way to improve the mechanical properties of immiscible polymer blends. The aim of this article is to illustrate the compatibilization effect of polyethylene‐graft‐maleic anhydride (PEgMA) in blends of low‐density polyethylene (LDPE) and n‐dodecylbenzene sulfonate doped polyaniline (PANIDBSA) prepared by extrusion. Films with different compositions of the coupling agent were evaluated with optical spectroscopy and thermomechanical, electrical, mechanical, and morphological techniques. The incorporation of PEgMA into the LDPE/PANIDBSA composites resulted in an improvement of their electrical conductivity and changes in the mechanical and morphological properties of the films. When 5 wt % of the coupling agent was added to a 30 wt % of the polyaniline‐containing film, the conductivity increased by more than three orders of magnitude, and the ductility also improved qualitatively. The morphology analysis also indicated that the addition of PEgMA produced a strengthening of the filler–matrix interfacial region. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Interfacial adhesion in jute‐polyolefin composites

The interfacial adhesion between four different forms of jute fibers (sliver, bleached, mercerized and untreated) and polyolefinic matrices (LDPE and PP) was studied, as a critical factor affecting the mechanical behavior of these composites. The fiber‐matrix adhesion was estimated by means of the critical fiber length (l_c) and the stress transfer ability parameter (τ); such parameters were obtained by Single Fiber Composite (SFC) tests. Tests were carried out to evaluate the mean tensile strength of the fibers, the mean critical fiber lengths and the stress transfer ability parameter for every fiber‐matrix combination, according to Weibull's statistical method. Thermal‐mechanical characterization of the fibers was also carried out to evaluate the resistance to processing conditions. A limited degradation of strength was observed, which, however, does not preclude the use of jute fibers as reinforcing means in polyolefin based composites. It was found that the adhesion was better in PP‐jute composites than in LDPE‐jute composites. In both cases the results showed that the sliver jute and the untreated jute had better adhesion to both matrices than had the bleached and the mercerized fibers. With both matrices the interface adhesion was in the order: mercerized < bleached < untreated = sliver.     

Crystallization of high-density polyethylene–linear low-density polyethylene blend

The crystallization studies revealed that the high-density polyethylene (HDPE) and linear low-density polyethylene (LLDPE) formed strong cocrystalline mass when they were melt blended in a single screw extruder. The progress of crystallization was observed through a small-angle light scattering instrument, scanning electron microscope, and differential scanning calorimeter. Analysis showed that these constituents followed individual nucleation and combine growth of crystallites in blends. The growth of crystallites all through the blend compositions were two-dimensional. Interestingly, the crystallites resembled each other for a particular blend composition; however, they differ widely as the composition changes. The rate of crystallization depends greatly to the number of crystallites and their interfacial boundary in contact with the amorphous phase pool. The t_1/2 and percentage of crystallinity showed a mutually exclusive trend and were seen to be varied in the following three regions of blend composition: the HDPE-rich, the LLDPE-rich, and the middle region of blend composition. The percentage of crystallinity decreases in both the HDPE-rich and LLDPE-rich blends, and it showed a plateau value in the middle region of blend composition. The t_1/2 showed opposite trend to that of % crystallinity. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 2599–2607, 1998     

Interfacial adhesion in short-fibre composites

For the evaluation of the interfacial adhesion in short-fibre composites, a simple method based on fibre pull-out length distribution was proposed. The experiments with three composites of isotactic polypropylene with 32 wt.-% of short-glass fibres confirm the potentials of the method for a sensitive determination of differences in the interfacial adhesion. The effects of temperature, crystallinity and fibre orientation angle on the interfacial adhesion were investigated.     

Photochemistry of low‐density polyethylene–montmorillonite composites

Photo‐oxidation at the exposed surfaces of low‐density polyethylene/montmorillonite composites was analyzed with attenuated total reflection/Fourier transform infrared spectroscopy. It was found that the clay particles were dispersed but not exfoliated in the polymer matrix. The extent of oxidative degradation of the low‐density polyethylene matrix was slightly greater when montmorillonite was present and was greatest for the blend of low‐density polyethylene and organically modified montmorillonite. The Fourier transform infrared measurements demonstrated that the rate of photo‐oxidation in the bulk was lower than that observed at the surface, but the oxidation chemistry was similar at the surface and in the bulk. The distribution of the photo‐oxidation products was somewhat modified in the presence of montmorillonite and organically modified montmorillonite in comparison with pure low‐density polyethylene, with the yield of acidic products higher and the yield of double bonds lower. These observations were attributed to a slightly higher yield of radicals and some modification of the quantum yield for the processes leading to the formation of double bonds when the clay filler was present. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Relationship between surface energy and adhesion strength in polyethylene—paper composites

This work reports adhesion behaviour of polyethylene on paper, and deals with the surface energy of the materials involved in the manufacture of these composites, and its influence on the adhesion strength, at constant roughness, for the paper substrates. The surface energy of different papers treated with various sizing agents was determined by measuring contact angles according to the Owens-Wendt method. The peeling energy was shown to follow a linear relationship versus the reversible energy of adhesion. This result is explained by the fact that rupture takes place at the interface and that the size of the defect at the interface depends on the spreading coefficient. Corona treatment, applied to strongly sized papers before making the composites, restored the adhesion strength to its original range of values, again demonstrating the thermodynamic character of adhesion in thermoplastic-paper composites.     

Interfacial phenomena in cellulose/polyethylene composites

A systematic study of the mechanical properties of linear low density polyethylene (LLDPE) and high density polyethylene (HDPE) filled with cellulose was conducted. When benzoyl peroxide (BPO) was used and when the components were mixed at 160°, the yield strength of the LLDPE/cellulose composite increased by 70% whereas that of HDPE increased by only 15%. If BPO is replaced by dicumyl peroxide (DCP) the yield strength attains a plateau value at a lower concetration. Yield strength for the cellulose/LLDPE system, where the cellulose had been pretreated with silane, showed a relatively small improvement as compared to the effect of the peroxides addition. The presence of gel in the compound is also discussed.     

The nature and location of SEBS–MA compatibilizer in polyethylene–wood flour composites

A maleic-anhydride-grafted styrene–ethylene—butylene–styrene (SEBS–MA) triblock copolymer has been used as a compatibilizer in low-density polyethylene–wood flour (LDPE–WF) composite system. The location of compatibilizer was studied using transmission electron microscopy (TEM). The unsaturated parts of the copolymer were stained with osmium tetraoxide (OsO₄) to enhance contrast between the different phases. TEM micrographs indicated that part of the compatibilizer was located at the interface between the wood particles and PE matrix and that wood was also stained by the OsO₄. The nature of the interface between the wood surface and the SEBS–MA was studied using Fourier transform infrared spectroscopy (FTIR). The results indicated that MA reacts with wood through esterification and hydrogen bonding and also possibly through interaction between the styrene and wood. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 201–209, 1998     

Protection of high‐density polyethylene–silicon composites from ultraviolet–visible photodegradation

The extent of the ultraviolet–visible (UV–vis) photoirradiation effect on high‐density polyethylene (HDPE) and HDPE–silicon (Si) composites is reported in terms of the addition of Si microparticles at contents of 0.1, 1, and 5 wt %. A standard accelerated UV–vis exposure was applied over 2750 h, corresponding to 22 months in Florida. Thermogravimetry, differential scanning calorimetry, and Fourier transform infrared spectroscopy were used as reliable techniques for monitoring the quality of the HDPE–Si composites. The increasing addition of Si microparticles delayed the photodegradation of the HDPE–Si composites. Because of their strong light‐scattering effects, Si microparticles blocked the degradation of tertiary carbons of the HDPE backbone and reduced the apparition of vinyl groups; this prevented the structural impoverishment of HDPE–Si composites. Consequently, variations in the crystallization temperature (T_c) and melting temperature (T_m), which were indicators of photodegradation, were not modified. In general, the HDPE–Si composite formulation with 5 wt % Si microparticles was useful for protecting the material from photodegradation and, thus, should be an environmentally friendly, reliable alternative UV–vis blocker. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45439.     

Preparation and characterization of polyethylene‐g‐maleic anhydride–styrene/montmorillonite nanocomposites

It is difficult to prepare polyethylene/montmorillonite by direct melt mixing because of the difference in character between polyethylene and montmorillonite. Therefore, it is necessary to modify polyethylene with polar groups, which can increase the hydrophilicity of polyethylene. At the same time, the inorganic montmorillonite should be modified with long‐chain alkyl ammonium to increase the basing space between the interlayers. Thus, through the grafting of the polar monomer onto the main chain of polyethylene by reactive extrusion, polyethylene/montmorillonite nanocomposites can be prepared by the melt mixing of the grafter and organic montmorillonite. Fourier transform infrared has been used to prove that the monomers are grafted onto polyethylene. X‐ray diffraction and transmission electron microscopy have been employed to characterize the nanocomposites. Furthermore, thermogravimetric analysis measurements show that the thermal stability of the nanocomposites is improved in comparison with that of the virgin materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 805–809, 2006     

Degradability of extruded polyethylene/chitosan blends compatibilized with polyethylene‐graft‐maleic anhydride under natural weathering

The impact of chitosan on the natural weathering behavior of two blends obtained by mixing either polyethylene (PE) with chitosan or PE, chitosan and polyethylene‐graft‐maleic anhydride (PEgMA) as a compatibilizer is analyzed. In order to follow the weathering behavior of both the uncompatibilized and compatibilized systems, the blend films are exposed to outdoor conditions for 6 months. The weathering behavior of the films is monitored by mechanical tests, spectroscopic Fourier transform infrared, and morphological analyses at different weathering periods of time. The presence of chitosan in the blends accelerates significantly the degradation of the films. Apparently, PEgMA also accelerates the photo‐oxidation rate of the films. This behavior appears to be related to the photo‐oxidative instability of maleic anhydride, and also to the better dispersion of chitosan in the PE matrix, which is due to the interactions in the PE/chitosan interface caused by the addition of the compatibilizer. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41045.     

Effect of polyethylene‐graft‐maleic anhydride as a compatibilizer on the mechanical and tribological behaviors of ultrahigh‐molecular‐weight polyethylene/copper composites

Ultrahigh‐molecular‐weight polyethylene/copper (UHMWPE/Cu) composites compatibilized with polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) were prepared by compression molding. The effects of the compatibilizer on the mechanical, thermal, and tribological properties of the UHMWPE/Cu composites were investigated. These properties of the composites were evaluated at various compositions, and worn steel surfaces and composite surfaces were examined with scanning electron microscopy and X‐ray photoelectron spectroscopy. The incorporation of PE‐g‐MAH reduced the melting points of the composites and increased their crystallinity to some extent. Moreover, the inclusion of the PE‐g‐MAH compatibilizer greatly increased the tensile rupture strength and tensile modulus of the composites, and this improved the wear resistance of the composites. These improvements in the mechanical and tribological behavior of the ultrahigh‐molecular‐weight‐polyethylene‐matrix composites with the PE‐g‐MAH compatibilizer could be closely related to the enhanced crosslinking function of the composites in the presence of the compatibilizer. Moreover, the compatibilizer had an effect on the transfer and oxidation behavior of the filler Cu particulates, which could be critical to the application of metallic‐particulate‐filled polymer composites in engineering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 948–955, 2004     

Interfacial adhesion evaluation in (low‐density polyethylene)/elastomer blends

Low‐density polyethylene (LDPE) with different elastomers at a ratio of 50/50 wt% blends was prepared by using a co‐rotating twin‐screw extruder. Three kinds of elastomers were used: ground tire rubber (GTR), partially crosslinked butyl rubber (Kalar^®), and styrene‐butadiene‐rubber block copolymer (SBS; Kraton^®). For better characterization of interaction between polyethylene and elastomer, influence of the type of elastomer on the properties of compositions LDPE/elastomer was determined. In the studies, two types of partially crosslinked butyl rubber (differing over filler content and Mooney viscosity) and two types of SBS (differing over structure: linear/branched) were used. The influence of kind and type of elastomer on static mechanical properties (tensile strength, elongation at break, hardness), dynamic mechanical properties, thermal properties, and morphology of obtained compositions were characterized. LDPE/linear SBS copolymer blend had the best mechanical properties, as a result of better compatibility in comparison with other investigated blends. The reason for improved compatibility was an increase of mobility of chain segments in the amorphous phase of polyethylene associated with their partial plasticization by flexible polybutadiene blocks present in SBS copolymer. J. VINYL ADDIT. TECHNOL., 22:492–500, 2016. © 2015 Society of Plastics Engineers     

Preparation of low‐density polyethylene foams with high rebound resilience by blending with polyethylene–octylene elastomer

Low‐density polyethylene (LDPE)/polyethylene–octylene elastomer (POE) foams with different composition ratios (POE, cross‐linking agent, and blowing agent) were produced by using the continuous cross‐linking and foaming process to improve the rebound resilience of chemical cross‐linked LDPE foams. The effects of POE, cross‐linking agent, and foaming agent on rebound resilience of LDPE/POE foams were investigated by using a rebound test, cross‐linking degree experiment, differential scanning calorimetry, and scanning electron microscopy. Results show that the rebound resilience of LDPE was improved by increasing the flexibility of cell walls and the cell density and decreasing the foam density. Compared with the rebound resilience of pure LDPE (33%), the proposed LDPE/POE foams could meet the requirements of gymnastics mats for high rebound resilience (55%). POLYM. ENG. SCI., 53:2527–2534, 2013. © 2013 Society of Plastics Engineers     

Use of wood fibers in thermoplastic composites: VI. Isocyanate as a bonding agent for polyethylene–wood fiber composites

Linear low density (LLDPE) and high density (HDPE) polyethylenes were reinforced with wood fibers of aspen chemithermomechanical (CTMP) pulp. The different isocyantes: (i) polymethylene (polyphenyl isocyanate), (ii) tolene –2–4-diisocyanate, (iii) 1–6 hexamethylene-diisocyanate, and (iv) ethyl isocyanate used as bonding agents improved the tensile properties of the composites. HDPE performed better in comparison with LLDPE composites. Also, shorter fibers (mesh size 60) produced higher tensile strength and modulus in HDPE. The comparison of HDPE reinforced with aspen, mica, and glass fibers showed the effectiveness of wood fibers in terms of their cost and performance.     

Interfacial adhesion through maleic anhydride grafting of EPDM in PP/EPDM blend

This paper presents a study of interface modification effect through the use of maleic anhydride (MAH) grafting on one of the component polymers of the binary blend. The system used is binary blend of polypropylene (PP) and the elastomer EPDM (copolymer of ethylene–propylene–diene monomer). Two sets of the blend (i) PP/EPDM binary blend and (ii) PP/EPDM‐g‐MAH binary blend at constant degree of grafting (i.e., EPDM : MAH ratio) and at varying blending ratios were studied and compared for the properties and structure development. Results are discussed to illustrate the effect of interfacial modification due to presence of MAH by comparing the data of mechanical properties and crystallization behavior for the two sets of the binary blend at identical blending ratios, as well as to study the trends of variation of properties with blending ratio for each individual set of the blend. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5528–5532, 2006     

Environmental stress relaxation studies of polymers: Effect of temperature on polyethylene–xylene and polyethylene–toluene systems

The method of stress relaxation has been used to study the effect of temperature on the stress decay behavior in the systems of polyethylene–xylene and polyethylene–toluene. The behavior of stress decay in the polyethylene under xylene or toluene at various temperatures was observed and the activation energies of polyethylene–xylene and polyethylene–toluene were obtained.     

Interfacial damage on fatigue‐loaded textile–rubber composites

To reach admissible lifetime expectancy, unidirectional textile–rubber composites must show a strong interface. Usually, it is achieved by coating the textile with Resorcinol–Formaldehyde–Latex (RFL). To evaluate fatigue impact on interfacial properties, composites with or without RFL are tested at different numbers of loading cycles and characterized through peel tests, dynamic mechanical analysis (DMA), scanning electron microscopy and energy‐dispersive X‐rays, and nanoindentation. For composites with RFL, the results indicate two main mechanisms for damaging: propagation of pre‐existing fibrillar microcracks at the rubber/RFL interface completed by adhesive debondings at the RFL/textile interface. At first, the propagation of fibrillar microcracks is correlated with decrease of global composite peeling resistance and contribution of interphase to DMA damping. Then, RFL/textile debondings become critical. They are highlighted with a change of peeling failure surface and could be explained by RFL hardening, highlighted by nanoindentation. This questions the choice for RFL as a sustainable adhesive for composites under fatigue loading. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41346.     

Environmental weathering of (linear low‐density polyethylene)/(soya powder) blends compatibilized with polyethylene‐grafted maleic anhydride

Blends containing various percentages of linear low‐density polyethylene and soya powder were prepared. The effects of polyethylene‐graft‐(maleic anhydride) (PE‐g‐MA) as a compatibilizer and soya powder content on the natural weathering were investigated. Blends without PE‐g‐MA were used as controls. The soya powder was varied from 5 to 40 wt% of the blends, and PE‐g‐MA was used at 50 wt% based on soya powder content. The samples were exposed to natural weathering in the northern part of Malaysia for 1 year. Higher decreases in tensile strength and elongation at break of the controls were observed as compared to those of the PE‐g‐MA compatibilized blends after the natural weathering. The Young's modulus of both controls and compatibilized blends increased over the environmental exposure period. A control sample lost 8.8% of its original weight after 1 year of weathering, whereas a compatibilized blend lost 7.5 wt% during the same period. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers