Depolymerization of poly(ethylene terephthalate) with catalyst under microwave radiation

Grain poly(ethylene terephthalate) (PET) was depolymerized in pure water in the presence of different catalysts. The product quantity of bis(2-hydroxy ethylene) terephthalate (BHET) and glycol obtained was different from the one without catalysts; especially, using zinc acetate as catalyst, the product obtained was in its pure form with sufficiently high yields. Meanwhile, the depolymerization rate nearly reached to 100%. The purified product was characterized by IR spectroscopy. The depolymerization process of PET reported here was economically viable for the high yields of BHET and glycol. Among all the catalysts used in the reaction, zinc acetate was testified as the most effective one, and the optimal dosage of zinc acetate was 0.4% of the feedstock PET. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Study of the glycolysis of PET by oligoesters

A series of oligoesters was synthesized via the transesterification of dimethyl isophthalate with neopentyl glycol or tetraethylene glycol and the esterification of adipic acid with neopentyl glycol or tetraethylene glycol under diol/diester or diol/diacid molar ratios sufficient to limit molecular weight increasing.These oligoesters were used to depolymerize poly(ethylene terephthalate) (PET) in the presence of zinc acetate to yield new types of glycolysates. The oligoesters and the glycolysates are characterized by ¹H NMR, size exclusion chromatography (SEC), differential scanning calorimetry (DSC), thermogravimetric analyses and matrix assisted laser desorption/ionisation time of flight mass spectrometry (MALDI-TOF MS). These analyses revealed the structure of the different glycolysates.     

Efficient method for recycling poly(ethylene terephthalate) to poly(butylene terephthalate) using transesterification reaction

A method of recycling postconsumer poly(ethylene terephthalate (PET) using transesterification was studied. Shredded flakes of postconsumer PET waste were transesterified with higher diols, such as 1,4‐butanediol, 1,4‐cyclohexane dimethanol, and 1,6‐hexanediol, to yield copolyesters in the presence of Ti(iPrO)₄ and Sb₂O₃ as catalysts. The extent of the formation of undesirable tetrahydrofuran side products was dependent on the molar ratio of PET to1,4‐butanediol and the time of reflux during transesterification. Quantitative insertion of the butylene moiety into PET could be achieved under appropriate reaction conditions. The mechanical properties of PBT obtained by a transesterification reaction of PET with 1,4‐butanediol were comparable to those of virgin PBT (obtained by direct reaction of dimethyl terephathalate with 1,4‐butanediol). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3720–3729, 2004     

PET缩聚催化剂乙二醇盐的合成与应用技术进展

介绍了聚对苯二甲酸乙二醇酯(PET)缩聚反应用催化剂乙二醇盐的合成与应用进展;详述了乙二醇锑、乙二醇钛、乙二醇铝催化剂的合成和应用,以及应用各种催化剂的优缺点;指出乙二醇锑催化剂活性高,但污染严重,乙二醇铝催化剂毒性低,催化活性也低。综合考虑,绿色环保的乙二醇钛及其复合催化剂将是聚酯的良好催化剂,将替代现有锑系催化剂,前景看好。     

Transesterification of dmt with ethylene glycol catalyzed by amberlyst 15

The catalytic effects of the macroreticular cation exchange resin Amberlyst 15 (H+) on the transesterification of dimethyl terepbthalate with ethylene glycol have been investigated in a batch reactor and at the temperature of 146°C with the aid of extensive chemical analysis. The resin exhibited significant intraparticle diffusion effects for the disappearance of dimethyl terephthalate and promoted the dehydration and subsequent etherification and polymerization reactions of ethylene glycol to a very significant extent. The side reactions of ethylene glycol rendered the transesterification process in the presence of Amberlyst 15 (H+) inefficient.     

Glycolysis of postconsumer polyethylene terephthalate waste

Glycolytic depolymerization of polyethylene terephthalate (PET) bottle waste was attempted using ethylene glycol (EG) in the presence of chlorides of zinc, lithium, didymium, magnesium, and iron as catalysts. Virtual monomer bis (2‐hydroxyethyl terephthalate) (BHET) was obtained in all cases with nearly 74% yield, the highest yield being achieved with zinc chloride catalyst 0.5% w/w, PET : EG ratio 1 : 14 and 8 h under reflux conditions. The results were comparable to other catalysts like common alkalis, acids, and salts of some earth metals and zeolites used earlier although parameters of glycolysis were observed to vary depending on the catalyst. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Transesterification of dimethyl terephthalate with ethylene glycol

Conclusion For the first time, data are given on the quantitative composition of the transesterification products of dimethyl terephthalate with ethylene glycol at various molar ratios of the starting materials.During the transesterification process, oligomerization reactions take place rather intensively. Thereupon the linear oligomers are formed both in the transesterification process of carbomethoxy groups and also as a result of the interaction of carbohydroxyethoxy groups. The ethylene glycol formed in the latter case ensures further transesterification of the carbomethoxy groups.It is possible in principle to reduce the molar ratio of ethylene glycol to dimethyl terephthalate in the transesterification stage. Thereupon a polyethylene terephthalate can be obtained which has properties similar to the serially produced product.Translated from Khimicheskie Volokna, No. 5, pp. 18–20, September–October, 1983.     

Activation of catalysts for the transesterification of dimethylterephthalate with ethylene glycol

Conclusions A possibility has been demonstrated of shortening the duration of the transesterification reaction between dimethyl terephthalate and ethylene glycol by preliminary treatment of the catalysts or by introducing investigated lower alcohols or acetone into the reaction mixture.Translated from Khimicheskie Volokna, No. 3, pp. 49–50, May–June, 1990.     

Preparation and biodegradation of copolyesters based on poly(ethylene terephthalate) and poly(ethylene glycol)/oligo(lactic acid) by transesterification

The poly(ethylene terephthalate‐co‐ethyleneoxide‐co‐DL ‐lactide) copolymers were successfully prepared by the melt reaction between poly(ethylene terephthalate), poly(ethylene glycol), and DL ‐oligo(lactic acid) without any catalysts. The transesterification between ethylene terephthalate, ethyleneoxide, and lactide segments during the reaction was confirmed by the ¹H NMR analysis. The effect of reaction temperatures and the starting feed ratios on the molecular microstructures, molecular weights, solubility, thermal properties, and degradability of the copolyesters was extensively studied. The values of crystallization temperature, melting temperature, crystallization, and melting enthalpy of the copolyesters were found to be influenced by the reaction temperatures, starting feed ratios, etc. The copolyesters showed good tensile properties and were found to degrade in the soil burial experiments during the period of 3 months. The morphology of the copolyester films were also investigated by scanning electron microscopy during soil burial degradation. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Transesterification reactions in triphenyl phosphite additivated‐poly(ethylene terephthalate)/poly(ethylene naphthalate) blends

The occurrence of transesterification reactions in poly(ethylene terephthalate) (PET)/poly(ethylene naphthalate) (PEN) blends prepared in presence of triphenyl phosphite (TPP) was investigated. When PEN was processed with TPP, which is a known chain extender for PET, chain extension reactions also took place. Torqueprocessing time curves obtained during preparation of 75/25 PET/PEN blends containing TPP, showed a build‐up profile followed by a fast decrease that was interpreted as chain extension between blend components and degradation due to phosphite residues formation, respectively. Although transesterification inhibition was expected, this type of reaction was not suppressed by TPP.     

The thermal degradation of PET and analogous polyesters measured by thermal analysis-Fourier transform infrared spectroscopy

The thermal degradation of two commercial poly(ethylene terephthalate) (PET) samples and two laboratory prepared polyesters, poly(ethylene isophthalate) and poly(diethylene glycol terephthalate), was studied using thermogravimetry and thermal analysis-Fourier transform infrared spectroscopy. The commercial PET samples were copolymerised with diethylene glycol and isophthalic acid groups in different proportions, and their thermal stabilities were found to differ. Through a study of the thermal degradation of poly(diethylene glycol terephthalate) and poly(ethylene isophthalate), it was found that diethylene glycol and isophthalate units promoted thermal degradation through increased chain flexibility and more favourable bond angles, respectively. The thermal degradation of all the polyesters tested lead to the formation of non-volatile residue. Infrared spectroscopic analysis indicated that the residue consisted almost exclusively of interconnected aromatic rings.     

Studies on the formation of poly(ethylene terephthalate): 2. Rate of transesterification of dimethyl terephthalate with ethylene glycol

The transesterification of dimethyl terephthalate (DMT) with ethylene glycol (EG) was kinetically investigated in the presence of various catalysts at 197°C. The reaction was followed by the measurement of the quantity of methanol which distilled from the reaction vessel. This distillation made corrections of reactant and catalyst concentrations necessary. The transesterification was assumed to obey first-order kinetics with respect to DMT and EG, and a rate equation was derived. The reaction was found to be first order in catalyst concentration as well and when this finding was incorporated in the rate equation, excellent agreement between the observed and calculated values was recognized throughout the reaction. The first-order dependence on the catalyst concentration is valid below a critical concentration which was found to be dependent on the catalyst type. Above this concentration a lower reaction order was observed.     

The cause of the grey discoloration of PET prepared by the use of antimony-catalysts

Heating three antimony catalysts with several glycols and other model compounds in open and sealed vessels with various degrees of oxygen availability was followed by analyses of the volatile products in the head-space and of the nonvolatile products. Bis(hydroxyethylene terephthalate)(Bis-HET) and terephthalic acid (TA) plus ethylene glycol (EG) were separately polymerized to poly(ethylene terephthalate)(PET) and TA plus triethylene glycol (TEG) was polymerized to poly(triethyleneglycol terephthalate) (PTEGT). Analyses of the polymers and of the model compounds revealed that: (1) Free glycols or the glycolate moieties in polyesters degrade upon heating in the presence of oxygen to produce equal amounts of CO and CO₂. (2) In the presence of Sb(III) species, the CO oxidizes to CO₂ at elevated temperatures with the concomitant reduction of Sb(III) to very fine black particles of the elemental Sb(O). This is the cause for the grey discoloration of PET made with Sb-catalysts. The redox reaction starts at about 200°C and is fully dominant at about 235°C and above. (3) At temperatures lower than ?200°C, the Sb(III) usually converts to the white Sb₂O₃ and the CO does not oxidize the CO₂.     

Glycolyzed products from PET waste and their application in synthesis of polyurethane dispersions

Soft drinks poly(ethylene terephthalate) (PET) bottles were depolymerized by glycolysis with different molar ratio of glycol, such as propylene glycol (PG), triethylene glycol (TEG) and poly(ethylene glycol) (PEG 400), in the presence of a zinc acetate catalyst. These glycolyzed products were characterized by hydroxyl value (HV) determinations. The obtained glycolyzed products were reacted with isophorone diisocyanate (IPDI), dimethylol propionic acid (DMPA), as potential ionic center for water dispersibility, and mixed with ethylene diamine (EDA) as extender chain to prepare polyurethane dispersions. The PET glycolyzed products and polyurethane formation were characterized using Fourier transform infrared spectroscopy (FTIR). The molecular masses distribution of oligoester polyol and polyurethane dispersions were determined by using gel permeation chromatography (GPC). The effect of different PET/glycol molar ratio, on the physico-mechanical properties, such as hardness, adhesion test and gloss of polyurethane films were investigated. Thermal properties were investigated by thermogravimetric analysis (TG) and differential scanning calorimetry (DSC).     

Glycolysis of poly(ethylene terephthalate) wastes in xylene

To reclaim the monomers or prepare intermediates suitable for other polymers zinc acetate catalayzed glycolysis of waste poly(ethylene terephthalate) (PET) was carried out with ethylene or propylene glycol, with PET/glycol molar ratios of1 : 0.5–1 : 3, in xylene at 170–245°C. During the multiphase reaction, depolymerization products transferred to the xylene medium from the dispersed PET/glycol droplets, shifting the equilibrium to glycolysis. Best results were obtained from the ethylene glycol (EG) reaction at 220°C, which yielded 80 mol % bis-2-hydroxyethyl terephthalate monomer and 20 mol % dimer fractions in quite pure crystalline form. Other advantages of employment of xylene in glycolysis of PET were improvement of mixing at high PET/EG ratios and recycling possibility of excess glycol, which separates from the xylene phase at low temperatures. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2311–2319, 1998     

Investigation of alkaline hydrolysis of polyethylene terephthalate by differential scanning calorimetry and thermogravimetric analysis

The hydrolytic depolymerization of polyethylene terephthalate (PET) with alkaline hydroxides was investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The reactions of the mixtures were conducted in their solid states under nitrogen atmosphere. The experimental results showed that potassium hydroxide possessed the hydrolytic activity of depolymerizing PET into small molecules such as ethylene glycol; in contrast, sodium hydroxide did not. The production rate of ethylene glycol was enhanced by increasing charge ratio of potassium hydroxide to PET. The presence of water facilitated the alkaline hydrolysis of PET; however, the presence of metal acetates decreased the hydrolysis rate. The activation energy for alkaline hydrolysis of PET determined by the thermograms was in good agreement with the value obtained from the experiments in a batch reactor. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1939–1945, 1998     

Calcined Zn/Al hydrotalcites as solid base catalysts for glycolysis of poly(ethylene terephthalate)

In this research, glycolysis of poly(ethylene terephthalate) (PET) with ethylene glycol (EG) was carried out using Zn/Al mixed oxide catalyst. These mixed oxides were prepared by calcining crystalline Zn/Al hydrotalcites at different calcination temperatures. The samples and corresponding precursors were characterized by X‐ray diffraction, BET, Fourier‐transform infrared spectra, thermogravimetry/differential thermal analysis, and Hammett titration method. The experimental results showed that Zn/Al mixed oxides obtained from hydrotalcites were found to be more active than their individual oxides for glycolysis of PET. The relationship between catalytic performance and chemical–physical features of catalysts was established. In addition, a study for optimizing the glycolysis reaction conditions, such as the weight ratio of EG to PET, catalyst amount and reaction time, was performed. The conversion of PET and yield of bis(2‐hydroxyethyl terephthalate) (BHET) reached about 92% and 79%, respectively, under the optimal experimental conditions. Moreover, it should be noted that Zn/Al mixed oxide not only provided an effective heterogeneous catalyst for glycolysis of poly(ethylene terephthalate), but also presented a novel method for decolorization of discarded colored polyester fabric. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41053.     

Structural and thermal properties of modified poly(ethylene terephthalate)

High-molecular-weight copolyesters based on ethylene glycol, tetraphthalic and 4,4′-biphenyl dicarboxylic acids containing up to 10.3 mole % of a second component were synthesized in the presence of homo- and heterogeneous catalysts. It was found that synthesis of these copolymers with a heterogeneous catalyst yields polymers with a higher molecular weight. The thermochemical properties of the copolyesters obtained were investigated. The thermostabilizing effect on addition of up to 10.3 mole % ethylene-4,4′-biphenyl dicarboxylic acid units to the PET polymer substrate was demonstrated. It was hypothesized that this modifier is a mesogen with respect to poly(ethylene terephthalate). Translated from Khimicheskie Volokna, No. 1, pp. 21-23, January-February, 2009.     

Transesterifications of poly(bisphenol A carbonate) with aromatic and aliphatic segments in ethylene terephthalate–caprolactone copolyester

In this article, transesterification of poly(bisphenol A carbonate) (PC) with a ethylene terephthalate–caprolactone copolyester at a weight ratio 50/50 (TCL50) was investigated by infrared spectroscopy (IR), proton nuclear magnetic resonance spectroscopy (¹H‐NMR), and a model compound. The IR and ¹H‐NMR results showed that transesterification occurred between PC and ethylene terephthalate (ET) segments in TCL50 and resulted in the formation of bisphenol A–terephthalate ester units as in the annealed blend of PC with the PET homopolyester. By comparison with a model compound, the new signal at 2.55 ppm in the ¹H‐NMR spectrum confirmed the appearance of bisphenol A–caprolactone ester units resulting from the exchange reaction of PC with caprolactone (CL) segments. The ¹H‐NMR analysis of the transesterification rates revealed that the reactions of PC with aromatic and aliphatic segments in TCL50 proceeded in a random or free manner. In addition, we separately examined the interchange reaction between a PC and poly(ε‐caprolactone) (PCL) homopolyester in an annealed blend. It was found that in the presence of a Ti compound catalyst the predominant reaction was a transesterification rather than a thermooxidative branching reaction. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1558–1565, 2001     

利用废感光胶片合成DOTP的工艺研究

利用废感光胶片回收得到对苯二甲酸二(2 乙基己)酯(DOTP)。在单丁基氧化锡催化作用下,将废感光胶片在170～220℃降解,最佳温度为190℃,然后与2 乙基己醇反应置换出乙二醇,并不断蒸出乙二醇,蒸出过量2 乙基己醇后可得到DOTP,所得产品的酯含量达99%,当单丁基氧化锡催化剂用量为0.25%,2 乙基己醇与废感光胶片的摩尔配比为3.0时,DOTP的回收率可达90%。