Absorption of water at ambient temperature and steam in wood–polymer composites prepared from agrowaste and polystyrene

Hemp, banana, and agave fibers were employed for the preparation of wood–polymer composites using polystyrene in the ratio of 50 : 50 w/w. These fibers were esterified with maleic anhydride (MA) and the effect of MA was studied on the absorption of water at ambient temperature and steam in wood–polymer composites made from said fibers and polystyrene. The absorption of water increases with increase in time from 2 to 30 h in all fiber composites. The maximum absorption of water was found in hemp fiber composites, and the minimum in agave fiber composites. The MA-esterified fiber composites showed less absorption of water than did the untreated fiber composites. Steam absorption in MA-treated and untreated fiber composites is higher than the water absorption in the respective fiber composites. Untreated fiber composites show more absorption of steam in comparison to MA-treated fibers composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 681–686, 1998     

Dimensional stability of wood–polymer composites

Wood–polymer composites (WPC) were prepared by impregnation of polymeric monomers in wood and in situ polymerization. Three polymeric chemicals were chosen for this study: methyl methacrylate (MMA), hydroxyethylene methacrylate (HEMA), and ethylene glycol dimethacrylate (EGDMA). The effects of polymeric monomers and their combinations on moisture adsorption (M), anti–moisture adsorption efficiency (AME), liquid water uptake (D), water repellency efficiency (WRE), longitudinal, radial, tangential, and volumetric swelling properties (S) after soaking, and antiswelling efficiency (ASE) were investigated. It was found that M was different for different methacrylate combinations and depended not only on the composition of the impregnants, but also on wood properties. Liquid water uptake was similar regardless of the formulation of the WPC. Wood–polymer composites with high MMA content displayed enhanced dimensional stabilities, but WPCs with high HEMA content did not. Tangential and volumetric ASEs were strongly dependent on the type of treatment. Mold growth tests showed that wood treated with HEMA alone had no surface mold growth, and wood treated with MMA alone also showed less mold growth than did the control samples. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 5085–5094, 2006     

FTIR characterization of tropical wood–polymer composites

Wood–polymer composites (WPC) of Geronggang (Cratoxylon arborescens), a light tropical hardwood, impregnated with methyl methacrylate (MMA), methyl methacrylate-co-acrylonitrile (1 : 1; MAN), and styrene-co-acrylonitrile (3 : 2; STAN), were prepared by in situ polymerization using gamma radiation or the catalyst–heat treatment. The FTIR spectra of the three types of WPC, with polymer loadings ranging from 10 to 70%, were compared with that of the wood itself and the respective polymers. Characteristic peaks due to C?O vibration of MMA, C?N stretching of acrylonitrile, and ring stretching and bending of styrene monomers, were prominent in the samples that had higher polymer loadings. For the copolymeric systems, quantitation of the FTIR spectra of these characteristic peaks enabled calculations of incorporated acrylonitrile and styrene monomers in the composites to be made. The FTIR spectra of the residues remaining, after exhaustive extraction to remove homopolymer, showed that graft copolymerization of wood components with acrylonitrile and styrene monomers was possible, but not with MMA. Composites prepared by the two methods, gamma radiation and the catalyst–heat treatment, were shown to be chemically very similar.     

Thermal properties of tropical wood–polymer composites

Wood–polymer composites (WPC) of Geronggang (GE; Cratoxylon arborescens), a light tropical hardwood, impregnated with methyl methacrylate (MMA), styrene-co-acrylonitrile (3: 2; STAN), methyl methacrylate-co-bis (2-chloroethyl) vinyl phosphonate (3 : 1; MVP) and methyl methacrylate-co-bis (chloropropyl)-2-propene phosphonate (3:1;MPP), were prepared by in situ polymerization using γ-radiation or catalyst-heat treatment. Thermal characterization of these WPC by limiting oxygen index measurements (LOI), thermogravimetry (TG), and differential scanning calorimetry (DSC) showed that the impregnants greatly modified the wood properties. The LOI values of the GE–MVP and GE–MPP composites were much higher than that for GE and the other composites, indicating the effectiveness of the phosphonates as flame retardants. Concomitantly, the flaming characteristics also compared favorably against that for GE and the other composites. The decomposition temperature and maximum rate of weight loss determined by TG for GE–MVP and GE–MPP were substantially reduced, whereas the char yields were greatly higher. These observations again indicate that phosphonates imparted flame-retarding properties to their composites. The thermal properties of GE–MMA and GE–STAN composites were not vastly different from that of untreated GE. Flame retardancy in the phosphonate-containing composites was effected through both the condensed- and gaseous-phase mechanisms due to the presence of phosphorus and chlorine, respectively. Indication of grafting of polymer to wood was found for GE–STAN, GE–MVP, and GE–MPP composites, but not for GE–MMA. Composites prepared by γ-radiation or by the catalyst-heat treatment had similar thermal characteristics.     

Dynamic mechanical analysis of tropical wood–polymer composites

Wood–polymer composites (WPC) of Geronggang (GE; Cratoxylon arborescens), a light tropical hardwood, impregnated with methyl methacrylate (MMA) and styrene-co-acrylonitrile (3 : 2; STAN), were prepared by in situ polymerization using γ radiation or catalystheat treatment. The dynamic flexural storage modulus, E′, for oven-dried GE, moist GE, and GE–MMA and GE–STAN composites decreased with increasing temperature. The percentage decreases for GE with 10 and 16.5% moisture contents were 74.5 and 98.2%, respectively, which were higher than those for GE and GE composites, which ranged between 40 and 50%. The impregnated polymers were not as effective as water in acting as plasticizers, due to their nonpolar nature and much higher molecular weights. The α-transition peaks for moist GE and GE composites were more distinct and were shifted to lower temperatures than those for oven-dried GE. The values ranged between 75 and 150°C for moist GE and between 102 and 170°C for the GE composites. The α-transitions of the catalyst–heat-treated GE composites were lower than that of the radiation-induced counterparts. GE–STAN composites were also observed to have lower α-transition temperatures than those for GE–MMA for the respective treatment process, which seems to suggest that STAN interacted to a greater extent with cell wall components than did MMA.     

Effect of glycidyl methacrylate on the physical properties of wood–polymer composites

Chemical modification of pinewood was carried out by impregnating the wood with styrene as the impregnating monomer and in combination with a crosslinking monomer glycidyl methacrylate (GMA). Polymerization was carried out by catalyst heat treatment. Dimensional stability in terms of antiswell efficiency was determined and improved on treatment with polymer. Water uptake percentage was also improved for styrene‐GMA treated wood samples over styrene treated or untreated wood samples. Mechanical properties such as bending strength measured in terms of modulus of elasticity and modulus of rupture of polymer‐treated samples showed an improvement over untreated ones. Treatment also resulted an improvement in compressive strengths. Thermal properties of the wood samples were evaluated by thermogravimetric analyzer and differential scanning calorimeter. Biodegradability of the treated and untreated wood samples was determined and improvement was obtained on treatment. As a whole, styrene‐GMA treated wood samples showed more improvement over untreated or styrene‐treated samples. POLYM. COMPOS., 28:1–5, 2007. © 2007 Society of Plastics Engineers     

Development of semitransparent wood‐polymer composites

A new material has been developed consisting of pieces of wood embedded within a matrix of acrylic polymer, resulting in a transparent or semitransparent wood‐based product. This material presents quite appealing aesthetic features, thereby opening new possibilities for decorative applications. Because acrylic and methacrylic monomers are in the liquid state at room temperature, it is possible to introduce wood (in the current case, walnut wood) into a mixture of acrylic (hydroxypropyl acrylate) and/or methacrylic monomers (methyl methacrylate and 2‐hydroxyethyl methacrylate) along with a plasticizer (dioctyl phthalate) in the presence of a chemical initiator (benzoyl peroxide). A transparent polymeric matrix with dispersed wood is then obtained through bulk free‐radical polymerization. Introducing this reaction mixture along with pieces of wood into a mold results in a wood‐polymer composite. A 2^4?1 experimental fractional factorial design was implemented to study the importance of the composition of these materials on several relevant properties. The sheets produced were characterized by tensile testing, dynamic mechanical thermal analysis, thermal gravimetric analysis, and heat deflection temperature. The models obtained for predicting each property pointed to valuable insights regarding the influential constituents. In particular, our results suggested that monomers to be used in future applications of this material should be selected in terms of their cost and the desired flexibility for the final product, not in terms of their polarity. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Preparation of soft wood–plastic composites

To extend the applications of wood–plastic composites (WPCs), soft WPCs were prepared with ethylene vinyl acetate (EVA) and wood flour (WF) as major components via a two‐step process involving two‐roll mixing and compression molding. The effect of the various factors, such as WF, unsaturated fatty acid (UFA), and dicumyl peroxide contents, on the mechanical properties, processability, and morphology of the WPCs was investigated in detail. The addition of UFA could effectively improve the processability and flexibility of the composites. The in situ grafting reaction between UFA and EVA considerably improved the adhesion of the WF and resin matrix. Consequently, soft WPCs with good performances in flexibility and processability were successfully obtained. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The effect of chemical treatment of wood and polymer characteristics on the properties of wood–polymer composites

The physical-mechanical properties and the microscopic structure of caixeta (Chrysophyllum viride) and slash pine (Pinus elliottii) impregnated with polystyrene (PS) were investigated. The influences of a pretreatment with hydrogen peroxide (H₂O₂) solutions utilized in the production of the wood–polymer composites (WPC) and the characteristics of polystyrene formed in situ on the properties of WPC were analyzed. The incorporation of polystyrene improved the compression and static bending properties of slash pine and caixeta. The micrographies confirmed that there were distinct but continuous phases of polymer and wood cell wall which granted the composites a better physical-mechanical behavior. The sensibilizing treatment with dilute hydrogen peroxide solution led to an increase in the viscosity average molecular weight (M _v) of polystyrene, and to the graft polymerization of the monomer, which, in turn, enhanced the stress properties of caixeta–polystyrene composites. Concentrated H₂O₂ solutions degraded caixeta wood, decreasing its tensile properties. Lower initiator concentration favoured higher molecular weight of polystyrene formed in pine wood. A fivefold increase in M _v of PS, however, had little effect on the compression properties of pine–polystyrene composites.     

Water vapor adsorption and volumetric swelling of melt‐impregnated wood–polymer composites

Wood–plastic composites were prepared through impregnation of solid wood with polyethylene. A resolution IV screening design of 16 runs for seven factors at two levels was adopted. The seven factors tested were ratio of maleated polyethylene in formulations, ratio of polyethylene of different molecular weights, four process factors (vacuum, pressure, time, and temperature), and wood species (red maple and aspen). Moisture adsorption content and volumetric changes as a function of time were investigated. This study also examined the effects of impregnation parameters and impregnants on water vapor adsorption and dimensional stability. The process parameters (pressure and temperature), polymer impregnants (polyethylene of different molecular weights), and wood species contributed significantly to the equilibrium moisture content (EMC), whereas the moisture adsorption rate was mainly affected by the polymer impregnants (polyethylene of different molecular weights). The EMC was inversely proportional to polymer retention. However, none of the variables significantly contributed to volumetric swelling; the volumetric swelling rate was mainly affected by wood species, the molecular weight of the polyethylene, and impregnation vacuum. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2668–2676, 2006     

Use of construction and demolition wastes as mineral fillers in hybrid wood–polymer composites

The recycling of construction materials has been the subject of much research in past years. In this study, the use of construction and demolition wastes (CDWs) as mineral fillers in hybrid wood–polymer composites was studied. Two types of waste materials were used as fillers in the composites: (1) a mixture consisting of waste mineral wool (MW) and plasterboard (PB) and (2) mixed CDWs. The performance of the composites was evaluated from their mechanical properties and water‐absorption behavior. We found in the study that the addition of mineral fillers decreased the flexural strength and modulus values of the wood–polypropylene (PP) composites. On the other hand, the exchange of part of the wood with a mineral filler resulted in an increase in the impact strength of the composite. The composite manufactured with the combination of MW and PB had the lowest water absorption. The decrease in wood loading resulted in improved dimensional stability in the hybrid wood–mineral filler–PP composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43412.     

Terminally functionalized polyethylenes as compatibilizers for wood–polyethylene composites

Isocyanate‐terminated polyethylenes (PE), PE‐MDI and PE‐PMDI, were synthesized by reacting polyethylene monoalcohol (PEA) with 4,4′‐methylenediphenyl diisocyanate (MDI) and polymeric methylene diphenyl diisocyanate (PMDI), respectively. Effects of PEA, PE–MDI, and PE–PMDI on the mechanical properties and water resistance of wood–PE composites were investigated. All three compatibilizers increased the strength of the wood–PE composites. Composites containing PE–MDI or PE–PMDI exhibited a higher modulus of rupture (MOR) than those with PEA. The addition of PE–MDI and PE–PMDI decreased the water uptake rate of the composites while PEA increased this rate. The superior compatibilization effects of PE–MDI and PE–PMDI were attributed to the formation of covalent bonding between isocyanate and wood. This covalent bonding was demonstrated by the FTIR spectra of the wood residues after a p‐xylene extraction. Scanning electron microscope (SEM) images revealed that isocyanate‐terminated PE samples improved the interfacial adhesion between wood and PE. POLYM. ENG. SCI., 46:108–113, 2006. © 2005 Society of Plastics Engineers     

New method for the preparation of thick conducting polymer composites

A highly porous and absorbable crosslinked polystyrene, prepared by the concentrated emulsion polymerization method, was used as host polymer for the preparation of conducting, large objects, polymer composites. The composites, whose conductivity can be as high as 0.80 S/cm, were prepared by (i) imbibing the host polymer with a pyrrole (or oxidant) solution, (ii) partially drying the imbibed host polymer, and (iii) imbibing again with an oxidant (or pyrrole) solution for polymerization to take place. The electrical conductivity of the composite and the penetration of polypyrrole in the host polymer are influenced by the polymerization conditions (i.e., the concentrations of oxidant and pyrrole and the nature of the solvents used for the oxidant and pyrrole), the order in which the two imbibing solutions are introduced, and the drying time used after the first imbibation. The mechanical properties of the host polymer are improved with the incorporation of polypyrrole. Scanning electron micrographs of the composites indicate that the polypyrrole coats uniformly as a film the inside of the porous host polymer.     

Compounding wood‐polymer composites with in‐line drying technology

Composite decking has moved into the mainstream of commercialization. Manufacturers must have a process that can achieve high rates for a reasonable capital investment. The equipment must also be able to process a variety of materials so as to take advantage of formulation changes that increase quality and/or reduce costs. A single‐step process is discussed that converts nondried cellulosic fibers and polyolefin resins into finished retail decking. The effect on process conditions, particularly moisture removal, is discussed. Technical as well as commercial issues are addressed. The focus of this article is the need for an integrated manufacturing system to provide the maximum economic return on investment. J. VINYL ADDIT. TECHNOL., 11:166–169, 2005. © 2005 Society of Plastics Engineers     

Flame retarding effects of nanoclay on wood–fiber composites

This research article focuses on investigating the effects of nanoclay particles on the flame retarding characteristics of wood–fiber/plastic composites (WPC) using ASTM D635. The processing aspects of nanocomposites with WPC are presented. The processing techniques for controlling the degree of exfoliation and the cost aspect are also described. It turns out that the coupling agent used for wood–fibers is also effective for the exfoliation of clay, and therefore, no additional cost is required. This research indicates that the structure of nanocomposites (i.e., the degree of exfoliation) and the clay content used have a large impact on the flame retardancy of WPC. The flame retardancy is investigated as a function of these parameters. Based on this, a cost‐effective way to improve flame retardancy of WPC is presented. POLYM. ENG. SCI., 47:308–313, 2007. © 2007 Society of Plastics Engineers.     

Impact of melt impregnation on the color of wood–plastic composites

The aesthetics of wood–plastic composites (WPCs) can affect the acceptance of the products by consumers. This study was aimed at providing a better understanding of how impregnation variables affect color changes, thereby allowing for the development of an optimal process for WPCs. The effects of impregnation parameters and impregnants on the WPC color were investigated in this study via a screening design. Sixteen runs of resolution IV design for seven factors at two levels were conducted. The seven factors were the ratio of maleated polyethylene in the formulations, the ratio of polyethylenes with different molecular weights, four process factors (vacuum, pressure, time, and temperature), and wood species (red maple and aspen). The studied color parameters included the lightness change, chroma change, hue angle change, saturation change, and total color change. All treatments darkened the wood and increased the chroma values and the saturation. Even though all treatments had an impact on the hue angle, the changes were very small. The wood species, impregnants, impregnation time, and temperature played significant roles in the color change and chroma coordinates. However, no parameter dominated the hue angle change and saturation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2149–2157, 2006     

Profile extrusion and mechanical properties of crosslinked wood–thermoplastic composites

Challenges for wood‐thermoplastic composites to be utilized in structural applications are to lower product weight and to improve the long‐term load performance. Silane crosslinking of the composites is one way to reduce the creep during long‐term loading and to improve the mechanical properties. In this study, silane crosslinked wood‐polyethylene composites were produced by reactive extrusion and subsequently manufactured into rectangular profiles. The silane crosslinked composites were stored in a sauna at 90 °C to increase the degree of crosslinking. The toughness of the silane crosslinked composites was significantly higher than for the non‐crosslinked composites. Improved adhesion between the wood and polyethylene phases is most likely the reason for the improved toughness of the crosslinked composites. There was no significant difference in flexural modulus between the crosslinked and non‐crosslinked composites. In addition, impact testing showed that the impact strength of the crosslinked composites was considerable higher (at least double) than the non‐crosslinked. The effect of temperature on the impact strength of the composites indicated slightly higher impact strength at −30 °C than at 0° and at 25 °C, and then an incrase in impact strength at 60 °C. Crosslinking also reduced the creep response during short‐term loading. Moreover, scanning electron microscopy on the fracture surface of the crosslinked composites revealed good adhesion between the polyethylene and wood phases. POLYM. COMPOS. 27:184–194, 2006. © 2006 Society of Plastics Engineers     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Nanoclay‐reinforced,polypropylene‐based wood–plastic composites

Wood plastic composites (WPCs) are a new class of materials which combine the characteristics of plastic and wood. In appearance, they are similar to wood, but the low stiffness of plastics makes the composite modulus significantly lower than that of solid wood. Increasing the wood content in the WPCs can improve stiffness, but the rate of water absorption also goes up. Here, nanoclay was compounded with wood and plastic using a twin screw extruder to form a three‐component composite to improve the stiffness of WPCs. To overcome the previously observed reduction in strength and increase in the rate of water absorption, different compounding procedures were used. It was found that pre‐compounding wood flour with polymer followed by incorporation of clay in a second step resulted in an increase in stiffness, retention in strength, and a reduction in the rate of water absorption. Thus, adding nanoclays is an alternative for increasing properties instead of adding extra wood flour to a concentration in excess of 55 wt% as this involves processing difficulties. POLYM. ENG. SCI., 50:2013–2020, 2010. © 2010 Society of Plastics Engineers     

Absorption of steam and water at ambient temperature in wood polymer composites prepared from agro-waste and Novolac

Banana (Musa paradisica), Hemp (Hibiscus cannabinus), and Agave (Agave jourcroydes) fibers were treated with Novolac resin for the formation of their composites in the ratio of 50 : 50 (wt/wt). These fibers were also treated with maleic anhydride, and it was found that composites based on treated fibers showed higher absorption of steam (at 100°C) up to 12 h; and beyond 18 h, it is less than the untreated fiber composites. However, at ambient temperature, the absorption of water is lesser for composites based on maleic anhydride-treated fiber than for composites based on untreated fibers. The SHORE-D hardness was commonly higher for composites based on maleic-anhydride-treated fibers. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1417–1421, 1998