Effect of nanoclays on physico-mechanical properties and adhesion of polyester-based polyurethane nanocomposites: structure–property correlations

Polyester–polyurethane nanocomposites based on unmodified and modified montmorillonite clays were compared in terms of their morphology, mechanical, thermal, and adhesive properties. Excellent dispersion of the modified nanoclay in polymer with 3 wt% loading was confirmed from X-ray diffraction, and low-, and high-magnification transmission electron micrographs. The properties of the clay-reinforced polyurethane nanocomposites were a function of nature and the content of clay in the matrix. The nanocomposite containing 3 wt% modified clay exhibits excellent improvement in tensile strength (by ~100%), thermal stability (20 °C higher), storage modulus at 25 °C (by ~135%), and adhesive properties (by ~300%) over the pristine polyurethane.     

Epoxy based nanocomposites with fully exfoliated unmodified clay: mechanical and thermal properties

The unmodified clay has been fully exfoliated in epoxy resin with the aid of a novel ultrafine full-vulcanized powdered rubber. Epoxy/rubber/clay nanocomposites with exfoliated morphology have been successfully prepared. The microstructures of the nanocomposites were characterized by means of X-ray diffraction and transmission electron microscopy. It was found that the unmodified clay was fully exfoliated and uniformly dispersed in the resulting nanocomposite. Characterizations of mechanical properties revealed that the impact strength of this special epoxy/rubber/clay nanocomposite increased up 107% over the neat epoxy resin. Thermal analyses showed that thermal stability of the nanocomposite was much better than that of epoxy nanocomposite based on organically modified clay.     

Dramatic improvements in toughness in poly(lactide-co-glycolide) nanocomposites

Poly(lactide-co-glycolide) (PLG), a biocompatible and biodegradable polymer, is dramatically toughened by adding small amounts of surface modified clay nanoparticles. The elongation during tensile tests increases from 7% for the pure polymer to 210% for the nanocomposite, accompanied with a modest increase in modulus. In contrast, PLG nanocomposites based on fumed silica treated with hexamethyldisilazane show only modest improvements in toughness. Electron microscopy, X-ray scattering, rheometry, and dielectric relaxation spectroscopy are used to investigate the toughening mechanism. Multiple crazing occurs in the clay nanocomposite after yielding. Small angle X-ray scattering studies show significant orientation of the clay nanoparticles along the tensile stress direction during deformation. The clay nanocomposites show a new, slow relaxation mode, most likely due to interfacial adsorbption of PLG chains on the surface of the clay nanoparticles. The dramatic increase in toughness is attributed to physical crosslinks introduced by the clay nanoparticles, a mechanism absent in the PLG/silica nanocomposites. The physical crosslinks increase the brittle fracture strength of the polymer and, consequently, trigger a toughening mechanism via multiple crazing and shear yielding.     

Chlorinated polyethylene nanocomposites: thermal and mechanical behavior

Chlorinated polyethylene (CPE) nanocomposites prepared with natural and organically treated montmorillonite (MMT) clays by solution intercalation method were investigated. X-ray diffraction and transmission electron microscopy techniques showed separation of organically modified clay MMT layers and indicated formation of exfoliated nanocomposites. Fourier transform infrared spectroscopy results showed interaction between the CPE matrix and the clay intercalants of Cloisite^® 30B and Cloisite^® 15A (natural MMT modified with quaternary ammonium salts). Organically treated MMT clays were found to be better dispersed in CPE in comparison to natural MMT clay. Mechanical testing showed enhanced tensile strength, Young’s modulus, and storage modulus of chlorinated-polymers/organically treated MMT clay nanocomposites. Significant improvements in the above properties were obtained with Cloisite^® 15A nanoclay. The temperature, at which maximum degradation occurred, was higher for the nanocomposite having 5 wt% Cloisite 15A than that of neat CPE. Differential scanning calorimetric results revealed that the same composition also absorbed more heat during the heating, indicating better thermal stability. CPE rubber nanocomposite could be a promising heat resistant polymeric material.     

Experimental and theoretical analyses of mechanical properties of PP/PLA/clay nanocomposites

Compatibilized and non-compatibilized blends of polypropylene (PP) and poly(lactic acid) (PLA) with various compositions containing nanoclay particles were prepared by one step melt compounding in a twin screw extruder. Two nanocomposite systems with different matrices i.e. PP-rich (75/25 composition) containing Cloisite 15A and PLA-rich (25/75 composition) containing Cloisite 30B were selected for investigation of effect of nanoclays and n-butyl acrylate glycidyl methacrylate ethylene terpolymers (PTW) as compatibilizer on mechanical properties of PP/PLA/clay nanocomposites. Tensile and impact properties of the nanocomposite systems were investigated and correlated with their microstructures. Tensile modulus and strength of the blends were increased while elongation at break decreased by increasing PLA content. There was an irregular relationship between impact strength of the blends and PLA content. Several proposed models for blends and nanocomposites were used for prediction of tensile modulus of the samples. Most of the proposed models for blends could predict the tensile modulus of the blends successfully at low content of PLA. Another notable point was that most of the micromechanical models for nanocomposites fitted well to experimental values at low content of the clays and showed deviations at high clay loadings.     

Flammability and tensile properties of polylactide nanocomposites with short carbon fibers

Nanocomposites of polylactide (PLA) with aluminum hydroxide (ATH), short carbon fibers (CF), and montmorillonite (MMT) were prepared via direct melt blending. The exfoliated and intercalated clay structures with some aggregations in the PLA matrix were observed. The tensile strength and elongation at break of the PLA composite caused by the high content of the retardant ATH were improved by adding modified MMT and CF to replace a portion of ATH in the PLA matrix. The thermal degradation temperatures and char residue of the PLA/ATH/MMT/CF nanocomposites as determined by thermogravimetric analysis were higher than without MMT. Furthermore, a novel method was proposed to analyze the flammability of composite using an infrared camera, which could capture the apparent thermal image of the sample during UL 94 V test. It was found that, with addition of the MMT and short CF, a more effective insulation layer could be formed on the ablating surface of the PLA/ATH composite, and the high thermal conductivity of the CF might increase the release rate of heat from the surface composite during burn, thus the PLA/ATH/MMT nanocomposite containing short carbon fibers having a V-0 rating without flaming dripping could be obtained.     

Processing and characterization of solid and microcellular poly(lactic acid)/polyhydroxybutyrate-valerate (PLA/PHBV) blends and PLA/PHBV/Clay nanocomposites

The morphology, microstructure, tensile properties, and dynamic mechanical properties of solid and microcellular poly(lactic acid) (PLA)/polyhydroxybutyrate-valerate (PHBV) blends, as well as PLA/PHBV/clay nanocomposites, together with the thermal and rheological properties of solid PLA/PHBV blends and PLA/PHBV/clay nanocomposites, were investigated. Conventional and microcellular injection-molding processes were used to produce solid and microcellular specimens in the form of ASTM tensile test bars. Nitrogen in the supercritical state was used as the physical blowing agent in the microcellular injection molding experiments. In terms of rheology, the PLA/PHBV blends exhibited a Newtonian fluid behavior, and their nanocomposite counterparts showed a strong shear-thinning behavior, over the full frequency range. An obvious pseudo-solid-like behavior over a wide range of frequencies in the PLA/PHBV/clay nanocomposites suggested a strong interaction between the PLA/PHBV blend and the nanoclay that restricted the relaxation of the polymer chains. PLA/PHBV/clay nanocomposites possess a higher modulus and greater melt strength than PLA/PHBV blends. The addition of nanoclay also decreased the average cell size and increased the cell density of microcellular PLA/PHBV specimens. As a crystalline nucleating agent, nanoclay significantly improved the crystallinity of PHBV in the blend, thus leading to a relatively high modulus for both solid and microcellular specimens. However, the addition of nanoclay had less of an effect on the tensile strength and strain-at-break.     

Polylactide (PLA)-clay nanocomposites prepared by melt compounding in the presence of a chain extender

Polylactide-layered silicate nanocomposites with and without a chain extender were prepared by melt mixing using a twin-screw extruder. An organo-modified clay, Cloisite® 30B, and a chain extender Joncryl®-ADR 4368F were employed in this study. The effect of the chain extender and processing conditions on the properties of the PLA-clay nanocomposites were investigated for different strategies of mixing. The resulting nanocomposites were characterized by X-ray diffraction (XRD), while their morphology was observed by SEM and TEM. The incorporation of the chain extender could enhance the degree of clay dispersion provided that it is judiciously added to the nanocomposite. The corresponding results revealed that the Joncryl-based nanocomposites, where nanoclay platelets were well-dispersed, exhibited a significantly reduced permeability as compared to others. The mechanical properties of the neat PLA, the PLA and Joncryl-based nanocomposites were also examined. The increased molecular weight in Joncryl-based nanocomposites caused a significant increase in the modulus, drawability and toughness of the samples.     

Morphology study of rubber based nanocomposites by transmission electron microscopy and atomic force microscopy

Rubber based nanocomposites were prepared using octadecyl amine modified Na-montmorillonite clay (OC) and Styrene Butadiene Rubber (SBR) having styrene content of 15, 23 and 40% respectively and Acrylonitrile Butadiene Rubber (NBR) having acrylonitrile content of 19, 34 and 50% respectively. The morphology of the nanocomposites was investigated using Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM) and X-ray Diffraction Technique (XRD). The TEM photographs of the unmodified clay loaded SBR nanocomposite showed agglomeration, while the modified clay loaded SBRs of all the grades revealed complete exfoliation. The NBRs, on the other hand, gave unexfoliated and intercalated clay structures both with the unmodified and the modified clays, except in the case of NBR having 19% of acrylonitrile and 4% of the unmodified clay. The AFM data were in good accord with the TEM results. The particle dimensions were within the range of 10–20 nm in the case of SBR sample having 4 parts of the modified clay. NBRs having 34 and 50% acrylonitrile contents and 4 parts of OC showed clay particles ranging from 50–70 nm and 70–100 nm respectively. On comparison of the rubbers having different nature and contents of functional groups and filler loadings, significant effect on the morphology of the composite was observed. The nature of solvent used to prepare the nanocomposites also affected the morphology. XRD data further corroborated the facts in all the above cases.     

Mechanical and thermal behavior of non-crimp glass fiber reinforced layered clay/epoxy nanocomposites

Mechanical and thermal properties of non-crimp glass fiber reinforced clay/epoxy nanocomposites were investigated. Clay/epoxy nanocomposite systems were prepared to use as the matrix material for composite laminates. X-ray diffraction results obtained from natural and modified clays indicated that intergallery spacing of the layered clay increases with surface treatment. Tensile tests indicated that clay loading has minor effect on the tensile properties. Flexural properties of laminates were improved by clay addition due to the improved interface between glass fibers and epoxy. Differential scanning calorimetry (DSC) results showed that the modified clay particles affected the glass transition temperatures (T_g) of the nanocomposites. Incorporation of surface treated clay particles increased the dynamic mechanical properties of nanocomposite laminates. It was found that the flame resistance of composites was improved significantly by clay addition into the epoxy matrix.     

Effects of modified and non-modified clay on the rheological behavior of high density polyethylene

HDPE nanocomposites containing 2.5, 5 and 10 wt.% of non-modified and modified clays (NMC and MC) were prepared by melt extrusion in a twin screw extruder. Compression molded samples were prepared. Transmission electron microscopy (TEM) indicated a partial intercalation of the modified clay nanofiller within the HDPE matrix comparing to that of non-modified clay. The moduli of nanocomposites increased with increase in nanofiller concentration; but this increase was greater in the low frequency region. The non-modified clay had a greater increase in the elastic behavior, while the modified clay increased viscose behavior because of more interactions with the matrix and partial intercalation. The rheological behaviors of both HDPE/NMC and HDPE/MC nanocomposites are more sensitive to nanoparticles’ concentration at low frequencies. The HDPE/MC nanocomposites showed semi-circle shapes comparing to HDPE/NMC nanocomposites. While the Cole–Cole plot of HDPE/NMC nanocomposite had more departure of semi-circle shape. The agglomerated particles could concentrate the imposed stress so the yield stress reached at lower shear rates comparing to pure HDPE and HDPE filled 2.5 wt.% NMC nanocomposite. Study of suspension models showed that the Eilers-Van Dijck and Einsten models fitted to almost experimental data satisfactorily.     

Nanocomposites of PLA and PCL based on montmorillonite and sepiolite

PLA and PCL nanocomposites prepared by adding two organically modified montmorillonites and one sepiolite were obtained by melt blending. Materials were characterized by Wide Angle X-ray analysis (WAXS), Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA) and Dynamic-Mechanical Thermal Analysis (DMTA).All clays showed a good dispersion level with both polymeric matrices, whilst the highest thermo-mechanical improvements were reached depending on type of clay. These improvements were considerably higher in the case of PLA based nanocomposites probably because of a higher polymer/filler compatibility.     

Preparation,structure and thermal properties of polylactide/sepiolite nanocomposites with and without organic modifiers

Polylactide-based nanocomposites containing unmodified and organic modified sepiolite were prepared through a solution casting method. The structure and properties of materials were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). From the results it can be concluded that the bundles of sepiolite have been dispersed into small aggregates containing several nanorods without destroying the crystal structure. Sepiolite nanofibers were well dispersed in the PLA matrix, exhibiting a randomly orientation with the contact among them in all cases. But the thermal stability of nanocomposites has been improved more by introducing unmodified sepiolite than that with organic modified sepiolite, which has also been confirmed by molecular dynamics simulation results that hydrophobic parts of organic modifiers could prevent the interaction between PLA molecules and sepiolite surface.     

PBAT based nanocomposites for medical and industrial applications

Poly(butylene adipate-co-terephthalate) (PBAT) based nanocomposites were prepared by melt blending PBAT with 5 and 10 wt.% of clay nanoparticles (unmodified and modified montmorillonites, unmodified and modified fluoro-hectorites, and unmodified sepiolites). All nanocomposites showed a good level of clay distribution and dispersion into PBAT, especially nanocomposites with high clay chemical affinity with the polymer matrix. DSC results showed that addition of layered silicates slightly hindered kinetics and extent of crystallization of PBAT; however, sepiolite particles were able to promote polymer crystallization kinetics and the transformation of the PBAT crystal structure to a more ordered form.Similar increases in the thermal stability of PBAT in nitrogen and air were obtained upon addition of all clays, due to a barrier effect of the clays toward polymer decomposition product ablation.Preliminary biocompatibility tests indicated that PBAT based materials with 10% clay content have good biological safety and display almost no cytotoxicity.The addition of all nanofillers increased the hardness of PBAT matrix. The DMA analysis showed that all nanocomposites presented higher E′ values than neat PBAT, indicating that addition of clays improved the mechanical properties of PBAT. For layered silicate nanocomposites, the main influencing factors on the thermo-mechanical properties appeared to be the aspect ratio and dispersion of clay nanoplatelets, rather than polymer/clay chemical affinity. The highest E′ values of sepiolite based nanocomposites make this nanoparticle the most attractive material for tissue engineering and environmental industrial applications.     

Properties of silane grafted polypropylene/montmorillonite nanocomposites

Polypropylene/montmorillonite nanocomposites were prepared by melt compounding using organosilane modified polypropylene (PP-g-VTES) as compatibilizing agent. The materials were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), tensile modulus, and Izod impact strength. Addition of PP-g-VTES improved clay dispersion, as shown by the distribution of platelets per particle, and improve the interaction between clay and polymer matrix. Crystallization peak temperature (T_p) was increased in 10 °C using PP-g-VTES as compatibilizing agent. However the crystallization process and its rate were unmodified. The tensile modulus of compatibilized nanocomposite is 1.5 times higher compared to pure PP.     

Influence of clay incorporation on the physical properties of polyethylene/Brazilian clay nanocomposites

High density polyethylene/Brazilian clay nanocomposites were prepared by the melt intercalation technique. A montmorillonite sample from Boa Vista/PB, Northeast of Brazil, was organically modified with esthearildimethylammonium chloride (Praepagen WB) quaternary ammonium salt. The unmodified and modified clays with the quaternary ammonium salt were introduced in 1, 2, 3 and 5 wt% in a PE polymer matrix. The dispersion analysis and the interlayer distance of the clay particles were obtained by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The mechanical properties of tensile and the flammability of the nanocomposites were studied. In general, the mechanical properties of the systems presented superior values compared to the matrix. The systems showed a reduction on the burning rate, indicating that the flammability resistance of nanocomposites was improved.     

PLA/I.34TCN纳米复合材料的制备及其性能研究

将改性纳米黏土I.34TCN与聚乳酸(PLA)经过二次熔融混合制备了PLA/I.34TCN纳米复合材料。TEM表征结果显示,较高的黏土剥离程度提高了黏土在PLA中的分散性,使两相之间的界面作用力增强,同时可以使两相之间具有较大的界面增塑区;DSC表征结果显示,剥离型纳米黏土对纳米复合材料起到了结晶成核剂的作用,提高了纳米复合材料的结晶度。上述两方面的原因综合改善了纳米复合材料的力学性能,当黏土质量分数为2%时,PLA/I.34TCN纳米复合材料中黏土的剥离程度最高,使得该纳米复合材料的断裂伸长率显著提高,最多可提高101.00%,是纯PLA的18倍。TG表征结果发现,纳米复合材料的热稳定性能随I.34TCN含量的增加而逐渐增加。     

Dispersion characteristics and properties of poly(methyl methacrylate)/multi-walled carbon nanotubes nanocomposites

The preparation, characterization, and properties of poly(methyl methacrylate) (PMMA)/multi-walled carbon nanotubes (MWCNTs) nanocomposites are described. Nanocomposites have been prepared by melt-blending in a batch mixer. Both unmodified and surface modified MWCNTs have been used for the nanocomposites preparation. Using both unmodified and modified MWCNTs, the effect of surface modification in nanocomposites is investigated by focusing on three major aspects: dispersion characteristics, mechanical properties, and electrical conductivity measurements. Dispersion of the MWCNTs in the PMMA matrix is examined by scanning and transmission electron microscopy that revealed a homogeneous distribution-dispersion of MWCNTs in the PMMA matrix for both unmodified and modified MWCNTs. Thermomechanical behavior is studied by dynamic mechanical analyzer and results showed a substantial improvement in the mechanical properties of PMMA in conjunction to an increase in the elastic behavior. The tensile properties of neat PMMA moderately improved after nanocomposites preparation with both modified and unmodified MWCNTs, however, electrical conductivity of neat PMMA significantly improved after nanocomposites preparation with 2 wt% unmodified MWCNTs. For example, the through plane conductivity increased from 3.6 x 10(-12) S x cm(-1) for neat PMMA to 3.6 x 10(-9) S x cm(-1) for nanocomposite. The various property measurements have been conducted and results have shown that, in overall, surface modifications have very little or no effect on final properties of neat PMMA.     

Polyethylene organo-clay nanocomposites: the role of the interface chemistry on the extent of clay intercalation/exfoliation

High density polyethylene (HDPE)/clay nanocomposites have been prepared using three different functionalized polyethylene compatibilizers: an ethylene/vinyl acetate copolymer, a polyethylene grafted with maleic anhydride functions and a (styrene-b-ethylene/butylene-b-styrene) block copolymer. The nanocomposites were prepared via two different routes: (1) the dispersion in HDPE of a masterbatch prepared from the compatibilizer and the clay or (2) the direct melt blending of the three components. For each compatibilizer, essentially intercalated nanocomposites were formed as determined by X-ray diffraction and transmission electron microscopy. With the ethylene/vinyl acetate copolymer, a significant delamination of the intercalated clay in thin stacks was observed. This dispersion of thin intercalated stacks within the polymer matrix allowed increasing significantly the stiffness and the flame resistance of the nanocomposite. A positive effect of shear rate and blending time has also been put into evidence, especially for the process based on the masterbatch preparation, improving both the formation of thin stacks of intercalated clay and the mechanical properties and the flame resistance of the formed nanocomposites.     

The role of interfacial interactions on the glass-transition and viscoelastic properties of silica/polystyrene nanocomposite

Filler surface properties and polymer-filler interactions have dominate influence on viscoelastic behavior of polymeric matrix composites. When the filler-filler spacing is on the order of the polymeric matrix molecular size, fillers may agglomerate through direct short-range interactions, also by overlapping of interfacial layers of neighboring fillers. In this work the effect of interfacial layer on the viscoelastic properties of silica/polystyrene composite was investigated.The Si/Ps nanocomposites were prepared by solution mixing method, and dynamic rheometry was employed to determine the viscoelastic behavior in the melt state. Experimental results show that, addition of silica nanoparticles to polystyrene matrix would increase the glass-transition temperature of polymer. This increasing will be accelerated by presence of nanoparticles with more filler-polymer adhesion energy, because of more interfacial layer volume fraction. It is helpful in evaluating the volume fraction and equivalent thickness of interfacial layer in polymer nanocomposites. Likewise it is shown that, the dynamic moduli of nanocomposite is enhanced associated with the increase in the glass-transition temperature. This study implies that the main source of increment in both dynamic modulus and glass-transition temperature of polymer nanocomposites is the presence of the immobilized interfacial layer and the secondary filler network.