Synthesis and properties of novel phosphorus‐containing hardener for epoxy resins

A novel phosphorus‐containing curing agent, 2‐(6‐oxid‐6H‐dibenz〈c,e〉〈1,2〉oxa‐phosphorin‐6‐yl) phenol formaldehyde novolac [OD‐PN], was prepared from phenol formaldehyde novolac resin (PN) and a reactive 2‐(6‐oxid‐6H‐dibenz〈c,e〉〈1,2〉oxa‐phosphorin‐6‐yl)chloride (ODC) while ODC was synthesized through reaction between o‐phenylphenol and phosphoryl trichloride. The compound (OD‐PN) was used as a reactive flame‐retardant in o‐cresol formaldehyde novolac epoxy resin (CNE) for electronic application. Owing to the rigid structure of ODC and pendant P group, the resulted phosphorus containing epoxy resin exhibited better flame retardancy, higher glass transition temperature, and thermal stability than the noncyclic P‐containing curing agent or the bromine containing flame‐retardant epoxy resin. UL 94‐VO rating could be achieved with a phosphorus content of as low as 1.21% (comparable to bromine content of 6%) in the cured resin, and no fumes and toxic gas emission were observed. The relationship between the structure and flammability for both phosphorus containing curing agents OD‐PN and TP‐PN (triphenyl phosphate‐phenol formaldehyde novolac reaction product) are also examined. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1636–1644, 2000     

Synthesis and properties of novel phosphorus‐containing bismaleimide/epoxy resins

A novel soluble phosphorus‐containing bismaleimide (BMI) monomer, bis(3‐maleimidophenyl)phenylphosphine oxide (BMIPO), was synthesized by the imidization of bis(3‐aminophenyl) phenylphosphine oxide, in which its structural characterization was identified with ¹H‐NMR, ¹³C‐NMR, and Fourier transform infrared spectra. The BMIPO resin, with five‐membered imide rings and high phenyl density, was an excellent flame retardant with a high glass‐transition temperature (T_g), onset decomposition temperature, and limited oxygen index. In phosphorus‐containing BMI/epoxy/4,4′‐methylene dianiline (DDM)‐cured resins, homogeneous products were obtained from all proportions without phase separation. Because of the higher reactivity of BMIPO/DDM relative to that of 4,4′‐bismaleimidodiphenylmethane (BMIM)/DDM, the increase in the BMIPO/BMIM ratio in this blending resin increased the recrosslinking hazards of the postcuring stage and so lowered the T_g value and thermal stability. The thermal stability of the BMI/epoxy‐cured system was lower than that of the epoxy‐cured system because of the introduction of a phosphide group into BMIPO, whereas for the T_g value and flame retardancy, the former was significantly higher than the latter: the higher the BMIPO content in the blend, the higher the flame retardancy. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2080–2089, 2002; DOI 10.1002/app.10607     

Synthesis and characterization of phosphorus‐containing polysulfone

Chemical modification of a chloromethylated polysulfone (CMPS) was performed by reacting the chlorometyl group with P? H bond of 9,10‐dihydro‐oxa‐10‐phosphophenanthrene‐10‐oxide (DOPO). A kinetic study of phosphorylation of CMPS with different chlorine content was reported. The obtained polymers bearing cyclic bulky groups containing phosphorus were characterized by analytical methods; Fourier transforms spectroscopy (FTIR), and nuclear magnetic resonance spectroscopy (NMR). The thermal stability of phosphorus‐modified polysulfone was evaluated by dynamic thermogravimetric analysis in nitrogen gas. The polymers were readily soluble in polar organic solvent, such as N‐methylpyr‐rolidone (NMP), N,N‐dimethylacetamide (DMAc), and N,N‐dimethylformamide (DMF). Differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA) proved an amorphous morphology of these polymers. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Synthesis and characterization of phosphorus‐containing polystyrene

Poly(o‐toluidine) ( POT) has been electrodeposited on brass from an aqueous salicylate solution by using cyclic voltammetry, and its corrosion protection performance has been evaluated by potentiodynamic polarization technique and electrochemical impedance spectroscopy in aqueous 3% NaCl solution. The corrosion potential was about 0.115 V vs. SCE more positive for the POT‐coated brass than that of uncoated brass and reduces the corrosion rate of brass almost by a factor of 800. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Flexible transparent flame‐retardant membrane based on a novel UV‐curable phosphorus‐containing acrylate

A novel phosphorus‐containing acrylate monomer (AOPA) was synthesized starting from 2‐methy‐2,5‐dioxo‐1,2‐oxaphospholane and hydroxyethyl acrylate. The structure of AOPA was characterized with FTIR and ¹H NMR. AOPA shows good compatibility with polyethylene glycol diacrylate (PEGDA) and can polymerize with PEGDA under UV light irradiation at different mass ratios to form membranes with high transparency (above 88.9% of light transmittance in the range of 400‐800 nm) and flexibility. Incorporating 20 wt% of AOPA in PEGDA reduced the total heat release and peak rate by 50.3% and 38.4%, respectively, as measured by micro combustion calorimeter. The membrane containing 40 wt% of AOPA with 0.4 mm thickness can pass the UL94 V0 rating, and limiting oxygen index reaches 33.4%. TG‐FTIR and SEM‐EDX analysis show that the presence of AOPA depresses the thermal degradation and promotes the char formation.     

Synthesis of an amino coumarin‐based fluorescent reactive dye and its application to wool fibres

The objective of the current study was to introduce the coumarin structure into a conventional reactive dye system. A fluorescent reactive dye was synthesised based upon 7‐amino‐4‐methylcoumarin. The dye was obtained by a multi‐step sequence initiated by displacement of a chlorine group from 2,4,6‐trichloro‐1,3,5‐triazine using H‐acid. Diazo coupling of 3‐aminobenzenesulphato‐ethylsulphone to this adduct, followed by a second chlorine displacement using aminomethylcoumarin completed the sequence. The fluorescent dye and the non‐fluorescent precursor were characterised by mass spectrometry, infrared spectroscopy and capillary electrophoresis. The newly synthesised dye was applied to wool fibres using an exhaust dyeing method. The exhaustion, fixation and total efficiency values were calculated by ultraviolet–visible spectrophotometric analysis of the dyebath. The synthesised red dye presented high values for exhaustion, fixation and total efficiency on the wool fibres. The novel dye, after its application to the wool fibres, exhibited fluorescence under an ultraviolet light. This feature confirmed that the novel dye retained the inherent characteristic feature of fluorescence on the wool fibres. The dyed wool fibres exhibited level 4–5 of light fastness when compared with international wool light fastness standards.     

Synthesis of a phosphorus‐ and nitrogen‐containing flame retardant and evaluation of its application in waterborne polyurethane

A phosphorus‐ and nitrogen‐containing intumescent flame retardant, pentaerythritol di‐N‐hydroxyethyl phosphamide (PDNP), was synthesized with phosphorus oxychloride, pentaerythritol, and ethanolamine as raw materials. Using the prepared PDNP as a chain extender, a series of flame‐retardant waterborne polyurethanes (WPU) were prepared, and their structures were characterized using NMR and Fourier transform infrared spectroscopy (FTIR). Additionally, the thermal properties and flame retardancy of WPU films were investigated by thermogravimetric analysis, limiting oxygen index (LOI) tests, cone calorimeter tests, and thermogravimetry‐FTIR. These results indicated that PDNP materials exhibit good char‐forming ability at high temperature and that PDNP‐modified waterborne polyurethane obtained an LOI value of 26.0% for a PDNP content of 9 wt %. Finally, the morphology and the element distributions of char residues of WPU were analyzed by scanning electron microscopy and energy dispersive spectrometry after combustion. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46093.     

Synthesis and characterization of a new phosphorus‐containing furan‐based epoxy curing agent as a flame retardant

In this study, 5‐hydroxymethyl‐2‐furfural (HMF) was used as a renewable resource for preparing an epoxy curing agent (furan‐based flame retardant, FBF), and a phosphorus‐containing functional group was also incorporated to enhance the flame retardancy of FBF. FBF was easily synthesized, and the total yield was 83%. 2‐Methyl imidazole was chosen as an accelerant to reduce the activation energy for the reaction of FBF with diglycidyl ether of bisphenol A (DGEBA). The DGEBA cured with FBF showed a low glass transition temperature and cross‐linking density compared with those of DGEBA cured with isophorondiamine (IPDA) and 4,4′‐diaminodiphenylmethane (DDM). However, the FBF‐cured DGEBA exhibited a comparable tensile strength with that of the DGEBA‐IPDA and DGEBA‐DDM systems (81.96 MPa) and a significantly higher tensile modulus (1721 MPa) owing to the H‐bonding via oxygens of the phosphorus group of FBF in the network structure. The DGEBA cured with FBF showed a high char yield and a high limitation of oxygen index value (29.7%) compared with those of the IPDA‐ and DDM‐cured ones. The cone calorimeter measurement also showed that the DGEBA‐FBF system had a low heat release rate, total heat release, and smoke production rate, indicating the improved flame retardancy mediated by FBF.     

Preparation and properties of novel phosphorus‐containing binaphthyl epoxy polymer

Novel phosphorus‐containing binaphthyl epoxy DGEBN (diglycidyl ether of 2,2′‐hydroxy‐1,1′‐binaphthalene) with high thermal performance was obtained from the addition reaction of DGEBN and diethyl phosphite. The modified binaphthyl epoxy was characterized by Fourier transform infrared (FTIR) and nuclear magnetic resonance spectroscopy. The dynamic mechanical property of the cured epoxy polymer was investigated by dynamic mechanical thermal analysis. The result revealed that the cured polymer with lower phosphorus content displayed higher value of the storage modulus when the networks reached rubbery state (above the glass transition temperature T_g). The T_gs decreased slightly with increasing phosphorous content. The thermal degradation was studied with thermogravimetric analysis and the evolved gas was analyzed using thermogravimetric analysis/Fourier transform infrared technique. The influence of phosphorus content and the chemical structure on the degradation behavior was discussed. The P‐modified binaphthyl epoxy polymers exhibited higher thermal stability than the P‐modified diglycidyl ether of bisphenol A polymer. Flammability measurements were performed by the examination of limited oxygen index and UL‐94 test. Compared with unmodified DGEBN, P‐containing epoxy polymers displayed higher limited oxygen index values and exhibited better flame retardance. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Synthesis and properties of novel phosphorus‐containing poly(ether ether ketone ketone)s

A novel monomer, bis[4‐(4‐fluorobenzoyl)phenyl]phenylphosphine oxide, was synthesized through the reaction of bis(4‐chloroformylphenyl) phenyl phosphine oxide with fluorobenzene. Three poly(ether ether ketone ketone)s derived from bis[4‐(4‐fluorobenzoyl)phenyl]phenylphosphine oxide and different aromatic bisphenols were prepared by aromatic nucleophilic substitution reactions. The resulting polymers had inherent viscosities in the range of 0.55–0.73 dL/g. The structures of the poly(ether ether ketone ketone)s were characterized with Fourier transform infrared and ¹H‐NMR. Thermal analysis indicated that the glass‐transition temperatures of the poly(ether ether ketone ketone)s were higher than 200°C, and the 5% weight loss temperatures in nitrogen were higher than 463°C. All the polymers showed excellent solubility in polar solvents such as N‐methyl‐2‐pyrrolidone, dimethylformamide, and dimethylacetamide and could also be dissolved in chlorinated methane. The polymers afforded transparent and flexible films by solvent casting. Organic phosphorous moieties also imparted good flame‐retardancy to the polymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis,characterization, and application of a triazene‐based polysulfone as a dye adsorbent

Novel triazene‐based polysulfone, poly 4‐(4‐aminophenylsulfonyl)diazobenzene, was synthesized from 4‐[(4‐aminobenzene)sulfonyl]aniline (Dapsone) in the presence of sodium nitrite/silica sulfuric acid system, under solvent‐free conditions, and also in aqueous media to compare their polymerization process and the products. The structures of the obtained polymers under the two conditions were characterized for the first time in this investigation by several analytical and spectroscopic methods such as FT‐IR, ¹H‐NMR, UV–vis, thermogravimetric and differential thermal analyses, gel permeation chromatography, mass spectrometry, and CHN micro‐elemental analysis. The results showed that both polymerization processes had made the same product; nevertheless, the solvent‐free conditions afforded silica‐coated poly 4‐(4‐aminophenylsulfonyl)diazobenzene. In another study, the ability of the silica‐coated polymer, to remove some usual applied water‐soluble dyes by spectrophotometric detection, was measured in which cationic structure dyes such as Rhodamine B and Cationic blue 41 were preferably adsorbed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis of polymeric flame retardants containing phosphorus‐nitrogen‐bromide and their application in acrylonitrile‐butadiene‐styrene

A series of polymeric flame retardants (PFRs) containing phosphorus‐nitrogen‐bromide were synthesized from spirocyclic pentaerythritol bisphosphorate disphosphoryl chloride (SPDPC), 2‐methoxyl‐4,6‐dichloro‐1,3,5‐triazine (MDCT), and tetrabromobisphenol A (TBBPA). The influence of monomer ratio on their thermal stability was investigated by adjusting the proportion of SPDPC/MDCT (mol/mol) from 80/20 to 20/80. The flammability properties of the PFRs blended with ABS were evaluated using LOI and UL‐94 vertical test. The structures of the flame retardants were characterized by means of Fourier transform infrared spectra (FTIR) and proton nuclear magnetic resonance spectroscopy (¹H‐NMR). The results show that the initial temperature of decomposition is 274°C and with 35% charring residue at 500°C when the ratio of SPDPC/MDCT is 50/50. V‐0 ratings in the UL‐94 vertical test were achieved at 20–30% loading of PFRs, when LOI values reached at least 26.9%. The flame retardancy is strongly dependent on the ratio of P, N, and Br. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis,thermal properties,and flame retardance of phosphorus‐containing epoxy‐silica hybrid resins

A novel epoxy resin modifier, phosphorus‐containing epoxide siloxane (DPS) with cyclic phosphorus groups in the Si O network, was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) with polyhedral‐oligomeric siloxanes, which was synthesized by the sol–gel reaction of 3‐glycidoxypropyltrimethoxysilane. DPS was confirmed by Fourier transform infrared and ²⁹Si NMR measurement, and then was employed to modify epoxy resin at various ratios, with 4,4‐diaminodiphenyl‐methane as a curing agent. In order to make a comparison, DOPO‐containing epoxy resins were also cured under the same conditions. The resulting organic–inorganic hybrid epoxy resins modified with DPS exhibited a high glass transition temperature (T_g), a good thermal stability, and a high limited oxygen index. In addition, the tensile strength of cured products was also rather desirable. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Synthesis,characterization, and thermal properties of phosphorus‐containing,wholly aromatic thermotropic copolyesters

A series of phosphorus‐containing, wholly aromatic thermotropic copolyesters from acetylated 2‐(6‐oxide‐6H‐dibenz〈c,e〉〈1,2〉oxa phosphorin‐6‐yl)‐1,4‐dihydroxy phenylene, p‐acetoxybenzoic acid, terephthalic acid, and isophthalic acid were prepared by melting polycondensation. The structure and basic properties of the polymers, such as the glass‐transition temperature (T_g), melting temperature (T_m), thermal stability, crystallinity, and liquid crystallinity, were investigated with Fourier transform infrared, elemental analysis, differential scanning calorimetry (DSC), thermogravimetric analysis, wide‐angle X‐ray diffraction, and hot‐stage polarizing optical microscopy. The copolyesters had relatively high T_g values ranging from 183 to 192°C. The T_m values obtained from DSC curves for samples P‐20 and P‐25 were 290 and 287°C, respectively (where the number in the sample name indicates the molar fraction of the phosphorus‐containing monomer in the reactants). The initial flow temperatures of other samples observed with hot‐stage polarizing microscopy were 271–290°C. The 5% degradation temperatures in nitrogen ranged from 431 to 462°C, and the char yields at 640°C were 41–52%. All the copolyesters, except P‐40, were thermotropic and nematic. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1278–1284, 2002     

Synthesis and properties of phosphorus‐containing advanced epoxy resins. II

Two phosphorus‐containing diacids were synthesized from 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide (DOPO) and either maleic acid or itaconic acid and then reacted with diglycidyl ether of bisphenol A (DGEBA) to form two series of advanced epoxy resins. Reaction conditions, such as reaction time, temperature and catalyst, are discussed in this article. After curing with 4,4'‐diaminodiphenyl sulfone (DDS), thermal properties of cured epoxy resins were studied using dynamic mechanical analysis (DMA) and thermal gravimetric analysis (TGA). The flame retardancy of cured epoxy resins was evaluated using a UL‐94 measurement. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 228–235, 2000     

Synthesis of phosphorus‐containing flame‐retardant antistatic copolymers and their applications in polypropylene

By adjusting the molar ratios of antistatic monomer of octyl phenol ethylene oxide acrylate (denoted as AS), rigid monomer of methyl methacrylate (denoted as MMA), and flame‐retardant monomer of 2‐(phosphoryloxymethyl oxyethylene) acrylate (denoted as FR), a series of flame‐retardant antistatic copolymers poly (octyl phenol ethylene oxide acrylate‐co‐methyl methacrylate‐co‐phosphoryloxymethyl oxyethylene acrylate) (donated as AMF) were synthesized through radical polymerization. Among the obtained copolymers, two copolymers, AMF162 (the feed molar ratio of AS, MMA, and FR as 1 : 6 : 2) and AMF1104 (the feed molar ratio of AS, MMA, and FR as 1 : 10 : 4) with different concentrations were added into polypropylene (PP) to prepare PP‐AMF162 and PP‐AMF1104 series of composites. The thermal stability, limiting oxygen index, the antistatic property, and mechanical properties of PP composites were tested and analyzed. PP‐AMF162 series composites have excellent antistatic effect. When the AMF162 content was equal to or <15 wt %, the impact strength of PP‐AMF162 composites was higher than that of pure PP. The results indicated that copolymer AMF162 was a suitable flame‐retardant and antistatic additive for PP. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41677.     

Synthesis,stability and printing properties of a novel 2‐sulphophenoxy‐4‐chloro‐s‐triazine reactive dye for ink‐jet printing of wool

We report here the synthesis and characterisation of a new medium‐reactivity reactive dye containing 2‐sulphophenoxy‐4‐chloro‐s‐triazine, having enhanced the activity of the chlorine atom for further substitution by the functional groups carried by wool fibre. In addition, a dichloro‐s‐triazine dye was also synthesised for the purpose of comparison. The progress of synthesis reactions and purity of the dyes were determined using capillary electrophoresis and thin layer chromatography. The molecular structure and the chemical compositions of the synthesised dyes were confirmed using Fourier Transform–infrared spectral data and elemental analyses. The inks containing the synthesised dyes were formulated and ink‐jet‐printed onto wool fabrics and then the printed fabrics were steamed at 102°C. Compared with the dichloro‐s‐triazine dye, superior performance in terms of ink stability, K/S and dye fixation was observed for the new 2‐sulphophenoxy‐4‐chloro‐s‐triazine dye. In addition, the light fastness of the fabric printed with the inks containing the new dye was 0.5‐grade greater than that of the fabric printed with the inks containing the dichloro‐s‐triazine dye, and no changes in shade and staining were observed following wash fastness tests of the fabrics printed with the inks containing the new dye.     

Synthesis of phosphorus‐containing polyhedral oligomeric silsesquioxanes via hydrolytic condensation of a modified silane

A simple route to synthesize a new type of phosphorus‐containing polyhedral oligomeric silsesquioxanes (DOPO–POSS) in high yield, by the hydrolytic condensation of a modified silane, is reported. The starting material was a phosphorus‐containing triethoxy silane (DOPO–VTES), which was synthesized by addition reaction between 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and vinyl triethoxy silane (VTES). This product was subjected to hydrolytic condensation using an HCl catalyst in methanol. The new types of phosphorus‐containing POSS were obtained and characterized using ¹H, ¹³C, ²⁹Si‐NMR, MALDI‐TOF MS, XRD, DSC, and FTIR. All of these results suggested that the DOPO–POSS were amorphous mixtures of T₈, T₉(OH), and TGA curve of DOPO–POSS shows that the cage‐like compound has high thermal stability. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Single‐pack,self‐curable,aqueous‐based polyurethane dispersion containing a disperse dye

An organic‐solvent‐soluble disperse dye was introduced into an aqueous phase by a reaction with a self‐emulsified, aqueous‐based polyurethane (PU), and this resulted in the formation of a homogeneous, aqueous polymeric dye dispersion. This aqueous polymeric dye was stable in a water phase with excellent color extension upon application. It was formulated with a latent curing agent, polyaziridine (e.g., TMPTA‐AZ), as a single‐component, self‐curable, aqueous polymeric dye. The curing reaction took place between PU carboxylic acid and the latent curing agent upon drying. A self‐cured polymeric dye was obtained with excellent color extension and fastness and resistance to organic solvents and water after drying. This single‐component, self‐curable, aqueous‐based PU system containing a dye has potential for printing, writing, and dyeing applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 2006 © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3741–3747, 2006     

Synthesis of novel dyestuffs containing sulphonamido moieties and their application on wool and polyamide fibres

A new series of azo disperse dyestuffs were prepared by the reaction of sulphanilamidodiazonium chloride derivatives with indan-1,3-dione. Application of these dyes on wool and nylon 6.6 gave excellent results. The synthesised compounds show good biological activity towards different microorganisms.