Microstructural dependence of Fe-high Mn tensile behavior

The tensile properties of Fe-high Mn (16 to 36 wt pct Mn) binary alloys were examined in detail at temperatures from 77 to 553 K. The Mn content dependence of the deformation and fracture behavior in this alloy system has been clarified by placing special emphasis on the starting microstructure and its change during deformation. In general, the intrusion of hcp epsilon martensite (ε) into austenite (γ) significantly increases the work hardening rate in these alloys by creating strong barriers to further plastic flow. Due to the resulting high work hardening rates, large amounts of e lead to high flow stresses and low ductility. Alloys of 16 to 20 wt pct Mn are of particular interest. While these alloys are thermally stable with respect to bcc α’ martensite formation, 16 to 20 wt pct Mn alloys undergo a deformation induced ε →α’ transformation. The martensitic transformation plays two contrasting roles. The stress-induced ε→ α’ transformation decreases the initial work hardening rate by reducing locally high internal stress. However, the work hardening rate increases as the accumulated α’ laths become obstacles against succeeding plastic flow. These rather complicated microstructural effects result in a stress-strain curve of anomolous shape. Since both the M_s and M_d temperatures for both the ε and α’-martensite transformations are strongly dependent on the Mn content, characteristic relationships between the tensile behavior and the Mn content of each alloy are observed.     

Effects of thermal cycling on the kinetics of the γ → ε martensitic transformation in an Fe-17 wt pct Mn alloy

The thermal cycling of an Fe-17 wt pct Mn alloy between 303 and 573 K was performed to investigate the effects of thermal cycling on the kinetics of the γ → ε martensitic transformation in detail and to explain the previous, contrasting results of the change in the amount of ε martensite at room temperature with thermal cycling. It was observed that the shape of the γ → ε martensitic transformation curve (volume fraction vs temperature) changed gradually from a C to an S curve with an increasing number of thermal cycles. The amount of ε martensite of an Fe-17 wt pct Mn alloy at room temperature increased with thermal cycling, in spite of the decrease in the martensitic start (M _s) temperature. This is due to the increase in transformation kinetics of ε martensite at numerous nucleation sites introduced in the austenite during thermal cycling.     

Driving force for γ→ε martensitic transformation and stacking fault energy of γ in Fe-Mn binary system

A regular solution model for the difference of the chemical free energy between γ and ε phases during γ→ε martensitic transformation in the Fe-Mn binary system has been reexamined and partly modified based on many articles concerning the M _s and A _s temperatures of Fe-Mn alloys. Using the regular solution model, the measured M _s temperatures, and a thermodynamic model for the stacking fault energy (SFE) of austenite (γ), the driving force for γ→ε martensitic transformation, and the SFE of γ have been calculated. The driving force for γ→ε martensitic transformation increases linearly from − 68 to − 120 J/mole with increasing Mn content from 16 to 24 wt pct. The SFE of γ decreases to approximately 13 at. pct Mn and then increases with increasing Mn content, which is in better agreement with Schumann’s result rather than Volosevich et al.’s result.     

Effects of carbon content and ausaging on γ ↔ α′ transformation behavior and reverse-transformed structure in Fe-Ni-Co-Al-C alloys

The effects of carbon content and ausaging on austenite γ ↔ martensite (α′) transformation behavior and reverse-transformed structure were investigated in Fe-32Ni-12Co-4Al and Fe-(26,28)Ni-12Co-4Al-0.4C (wt pct) alloys. TheM _s temperature, the hardness of γ phase, and the tetragonality of α′ increase with increasing ausaging time, and these values are higher in the carbon-bearing alloys in most cases. The γ → α′ transformation behavior is similar to that of thermoelastic martensite; that is, the width of α′ plate increases with decreasing temperature in all alloys. The αt’ → γ reverse transformation temperature is lower in the carbon-bearing alloys, which means that the shape memory effect is improved by the addition of carbon. The maximum shape recovery of 84 pct is obtained in Fe-28Ni-12Co-4Al-0.4C alloy when the ausaged specimen is deformed at theM _s temperature and heated to 1120 K. There are two types of reverse-transformed austenites in the carbon-bearing alloy. One type is the reversed y containing many dislocations which were formed when the γ/α′ interface moved reversibly. The plane on which dislocations lie is (01 l)_γ if the twin plane is (112)_α′. The other type of reverse-transformed austenite exhibits γ islands nucleated within the α′ plates.     

Magnetic investigation of martensite ⇌ austenite transformations in Fe-Ni-Co alloys

The martensite ⇌ austenite transformations were investigated in Fe-Ni-Co alloys containing about 65 wt pct Fe and up to 15 wt pct Co. A change in morphology of martensite from plate-like to lath-type occurred with increasing cobalt content; this change in morphology correlates with the disappearance of the Invar anomaly in the austenite. The martensite-to-austenite reverse transformation differed depending on martensite morphology. Reversion of plate-like martensite was found to occur by simple disintegration of the martensite platelets. Reverse austenite formed from lath-type martensite was not retained when quenched from much aboveA _s, with microcracks forming during theM→γ→M transformation.     

The martensite phases in 304 stainless steel

A detailed analysis of martensite transformations in 18/8 (304) stainless steel, utilizing transmission electron microscopy and diffraction in conjunction with X-ray and magnetization techniques, has established that the sequence of transformation is γ → ∈ → α. ε is a thermodynamically stable hcp phase whose formation is greatly enhanced as a result of plastic deformation. Comparison with the ε → α transformation in pure Fe-Mn alloys lends further support to the above sequence and suggests that a transformation line between ε and α in Fe-Cr-Ni alloys can be expected. In the 304 stainless steel used in this investigation, formation of α was induced only by plastic deformation and subsequent to formation of ε. Nucleation of α occurs heterogeneously at intersections of ε bands or where ε bands abut twin or grain boundaries (which represent unilaterally compressed regions). From electron diffraction, the Nishiyama relationship between γ and α phases appears to predominate at the start of the transformation, but then changes to that of Kurdjumov-Sachs. Based on these observations, a sequence of atom movements from the hcp structure to the bcc structure is proposed which has the basic geometric features of the martensitic transformation. Formerly with Department of Materials Science and Engineering, University of California, Berkeley, Calif.     

Analysis of lattice parameter changes following deformation of a 0.19C-1.63Si-1.59Mn transformation-induced plasticity sheet steel

Austenite and ferrite lattice parameters were monitored using X-ray diffraction subsequent to deformation in uniaxial and biaxial tension and plane straining of a 0.19C-1.63Si-1.59Mn transformation-induced plasticity (TRIP) sheet steel. Details from peak position results suggest the presence of stacking faults in the austenite phase, especially after deformation in uniaxial tension. The results also indicate residual stress or composition effects (through changes in the average carbon concentration due to selective transformation of lower carbon regions of austenite). Compressive residual stresses in the ferrite matrix were measured, and found to increase with increasing effective strain in specimens tested in biaxial tension and plane strain. Strain partitioning between softer ferrite and harder austenite (and possibly bainite or martensite) may be responsible for these residual compressive stresses in the ferrite, although volume expansion from the γ → α′ transformation and texture gradients through the sheet thickness are also possible contributors.     

Role of Si in Improving the Shape Recovery of FeMnSiCrNi Shape Memory Alloys

The effect of Si addition on the microstructure and shape recovery of FeMnSiCrNi shape memory alloys has been studied. The microstructural observations revealed that in these alloys the microstructure remains single-phase austenite (γ) up to 6 pct Si and, beyond that, becomes two-phase γ + δ ferrite. The Fe₅Ni₃Si₂ type intermetallic phase starts appearing in the microstructure after 7 pct Si and makes these alloys brittle. Silicon addition does not affect the transformation temperature and mechanical properties of the γ phase until 6 pct, though the amount of shape recovery is observed to increase monotonically. Alloys having more than 6 pct Si show poor recovery due to the formation of δ-ferrite. The shape memory effect (SME) in these alloys is essentially due to the γ to stress-induced ε martensite transformation, and the extent of recovery is proportional to the amount of stress-induced ε martensite. Alloys containing less than 4 pct and more than 6 pct Si exhibit poor recovery due to the formation of stress-induced α′ martensite through γ-ε-α′ transformation and the large volume fraction of δ-ferrite, respectively. Silicon addition decreases the stacking fault energy (SFE) and the shear modulus of these alloys and results in easy nucleation of stress-induced ε martensite; consequently, the amount of shape recovery is enhanced. The amount of athermal ε martensite formed during cooling is also observed to decrease with the increase in Si.     

Movement of γ/ε interfaces and coalescence of ε martensite variants under the tensile stress in an Fe-24 Wt Pct Mn alloy

This study was pursued to investigate the movement of γ/ε interfaces and the coalescence of ε martensite variants in an Fe-Mn binary system. An Fe-24 wt pct Mn tensile specimen was deformed with increasing tensile strain at room temperature. The microstructural changes at a fixed area of the tensile specimen were continuously observed using an optical microscope. Some of the γ/ε interfaces moved forward due to γ → ε transformation, and the others moved backward due to its reverse transformation during the tensile deformation, depending on the orientation relationship between the tensile direction and each ε variant. The coalescence of ε martensite variants primarily occurs by the following three factors: (1) the reverse transformation of ε variants under an applied stress having a different direction from that of the ε variants’ shape change, (2) the nucleation and growth of new ε variants under an applied stress having the same direction as that of the ε variants’ shape change, and (3) the continuous growth of pre-existing ε variants under an applied stress having the same direction as that of the ε variants’ shape change.     

The relationship between toughness and microstructure in Fe-high Mn binary alloys

The influence of Mn content on the ductile-brittle transition in 16 to 36 wt pct Mn steels was investigated and interpreted in light of the evolving microstructure. It was found that when hcp ε martensite is present in the as-quenched condition or forms during deformation, it lowers the toughness. In 25Mn steel, the stress concentrations at e plate intersections result in the formation of planar void sheets along the {111}_γ planes. The deformation-induced α’ martensite in 16 to 20 pct Mn alloys enhances the toughness, but leads to a ductile-to-brittle transition at low temperatures that is due to the intrusion of an intergranular fracture mode. Binary alloys with greater than 31 pct Mn also fracture in an intergranular mode at 77 K although the impact energy remains quite high. Auger spectroscopy of the fracture surfaces shows no evidence of significant impurity segregation, which suggests the importance of slip heterogeneity in controlling intergranular fracture in these alloys.     

Phase transformations in an Fe-7.8Al-29.5Mn-1.5Si-1.05C alloy

Phase transformations in an Fe-7.8Al-29.5Mn-l.5Si-1.05C alloy have been investigated by means of optical microscopy and transmission electron microscopy. In the as-quenched condition, a high density of fine (Fe,Mn)₃AlC carbides could be observed within the austenite matrix. When the as-quenched alloy was aged at temperatures ranging from 550 °C to 825 °C, aγ → coarse (Fe,Mn)₃AlC carbide + DO₃ reaction occurred by a cellular precipitation on theγ/γ grain boundaries and twin boundaries. Both of the observations are quite different from those observed by other workers in Fe-Al-Mn-C alloys. In their studies, it was found that the as-quenched microstructure was austenite phase(γ), and (Fe,Mn)₃AlC carbides could only be observed within the austenite matrix in the aged alloys. In addition, aγ →α (ferrite) + coarse (Fe,Mn)₃AlC carbide reaction or aγ →α + coarse (Fe,Mn)₃AlC carbide +β-Mn reaction was found to occur on theγ/γ grain boundary in the aged Fe-Al-Mn-C alloys.     

Tempering of Iron-Carbon-Nitrogen martensites

The tempering behavior of ternary FeCN martensitic specimens, with a total amount of interstitials of about 5.5 at. pct and carbon and nitrogen contents between about 1.5 and 3.9 at. pct, was investigated in the temperature range 110 to 830 K. Analysis of the corresponding changes in crystalline structure (X-ray diffraction), volume (dilatometry), and hardness and enthalpy (calorimetry) revealed that the following processes occurred: (a) martensitic transformation of retained austenite between 110 and 200 K; (b) redistribution of interstitials in martensite up to 370 K; (c) formation of nitrogen containing α′ precipitates and carbon containing ε/η) precipitates between 370 and 450 K; (d) conversion of α′ nitride into γ′ nitride and coarsening of ε/η carbide between 450 and 560 K; (e) decomposition of retained austenite above 540 K; and (f) conversion of ε/η carbide into cementite above 570 K. Significant precipitation of carbon and nitrogen together, as nitrocarbides or carbonitrides, was not observed. From a comparison with the tempering behavior of binary FeC and FeN alloys of similar interstitial content, it was concluded for the ternary FeCN alloy that the transformation of the transition nitride (α′) into the “equilibrium” nitride (γ′) was advanced and that the precipitation of the transition carbide(ε/η) and its conversion into the equilibrium carbide (cementite) and the decomposition of retained austenite were retarded. Formerly Graduate Student, Laboratory of Metallurgy, Delft University of Technology.     

Effect of strain rate on the strain-induced <Emphasis Type="Italic">γ</Emphasis> → <Emphasis Type="Italic">α</Emphasis>′-martensite transformation and mechanical properties of austenitic stainless steels

The effect of strain rate on strain-induced γ → α′-martensite transformation and mechanical behavior of austenitic stainless steel grades EN 1.4318 (AISI 301LN) and EN 1.4301 (AISI 304) was studied at strain rates ranging between 3×10⁻⁴ and 200 s⁻¹. The most important effect of the strain rate was found to be the adiabatic heating that suppresses the strain-induced γ → α′ transformation. A correlation between the work-hardening rate and the rate of γ → α′ transformation was found. Therefore, the changes in the extent of the α′-martensite formation strongly affected the work-hardening rate and the ultimate tensile strength of the materials. Changes in the martensite formation and work-hardening rate affected also the ductility of the studied steels. Furthermore, it was shown that the square root of the α′-martensite fraction is a linear function of flow stress. This indicates that the formation of α′-martensite affects the stress by influencing the dislocation density of the austenite phase. Olson-Cohen analysis of the martensite measurement results did not indicate any effect of strain rate on shear band formation, which was contrary to the transmission electron microscopy (TEM) examinations. The β parameter decreased with increasing strain rate, which indicates a decrease in the chemical driving force of the α → α′ transformation.     

Study of microstructure of low-temperature plasma-nitrided AISI 304 stainless steel

The microstructure of the low-temperature plasma-nitrided layer on AISI 304 austenitic stainless steel was studied by transmission electron microscopy (TEM). The results show that the surface of the layer consists of a supersaturated solid solution (γ′_N) based on the γ′-Fe₄N phase whose electron diffraction pattern (EDP) has a strong diffuse scattering effect resulting from supersaturating nitrogen (above 20 at. pct) and 〈110〉 streaks arising from matrix elastic strain due to the formation of paired or clustered Cr-N. The latter is due to the N above the 20 at. pct γ′-Fe₄N-phase value and leads to a lattice parameter that is greater than that of the γ′-Fe₄N phase. The subsurface of the layer is composed of a supersaturated solid solution based on γ-austenite, which is an expanded austenite, γ _N. Its morphology shows the basketweave or “tweedlike” contrast consisting of so-called stacking fault precipitates having twin relationships with the matrix whose EDP shows diffuse scattering streaks with certain directions. The ε martensite transformation was observed in the subsurface of the layer. The increase in stacking faults compared with the original stainless steel and formation of ε martensite in the subsurface of the layer indicate that nitrogen lowers the stacking fault energy of austenite.     

Alloy design of FeMnSiCrNi shape-memory alloys related to stacking-fault energy

The stacking-fault energy (γ _sf ) of iron-based shape-memory alloys was calculated by the extended dislocation-node method. The results show that Ni and Mn increase the γ _sf of the alloys with an austenite structure, while Cr and Si decrease it. An expression relating the alloying elements of Ni, Cr, Mn, and Si to the γ _sf of the alloys is established. Moreover, in terms of the γ _sf values of the alloys and the Schaeffler diagram, the alloy design of iron-based shape-memory alloys is carried out. It is found that the alloy having the lowest γ _sf has the best shape-memory effect (SME), with a martensite transition temperature (M _s ) being a little lower than ambient temperature. The corresponding composition of the alloy is located in the γ-phase zone near the phase line between the γ and γ+ε phase zone and the triple point of α+γ+ε in the Schaeffler diagram.     

The effect of additives on the eutectoid transformation of ductile iron

The eutectoid transformation of austenite in cast iron is known to proceed by both the meta-stable γ → α + Fe₃C reaction common in Fe-C alloys of near eutectoid composition, and by the direct γ → α + Graphite reaction, with the graphite phase functioning as a car-bon sink. In addition, the meta-stable cementite constituent of the pearlite can dissolve near the graphite phase (Fe₃C → α + Graphite), producing free ferrite. Isothermal trans-formation studies on a typical ductile iron (nodular cast iron) confirmed that all of these reaction mechanisms are normally operative. The addition of 1.3 pct Mn was found to substantially retard all stages of the transformation by retarding the onset of the eutectoid transformation, decreasing the diffusivity of carbon in ferrite, and stabilizing the cemen-tite. Minor additions of Sb (0.08 pct) or Sn (0.12 pct) were found to inhibit the γ →α + Graphite reaction path, as well as the Fe₃C → α + Graphite dissolution step, but did not significantly affect the meta-stable γ → α + Fe₃C reaction. Scanning Auger microprobe analysis indicated that Sn and Sb adsorb at the nodule/metal interphase boundaries during solidification. This adsorbed layer acts as a barrier to the carbon flow necessary for the direct γ → α + Graphite and Fe₃C → α + Graphite reactions. With the graphite phase dis-abled as a sink for the excess carbon, the metal transforms like a nongraphitic steel. The effects of Mn, Sn, and Sb on the eutectoid transformation of ductile iron were shown to be consistent with their behavior in malleable iron.     

Electron backscattered diffraction study of <Emphasis Type="Italic">ε/α′</Emphasis> martensitic variants induced by plastic deformation in 304 stainless steel

The electron backscattered diffraction (EBSD) technique has been used to assess crystallographic features of the residual γ phase and the strain-induced ε/α′ martensites in a 304 stainless steel, tensile tested to 10 pct strain at T=−60 °C. The martensitic transformation rate varies according to the γ-grain orientation against the applied stress and the γ-grain size. The α′-transformation textures as well as the γ-misorientation spreads observed in specific γ-grain orientations have been analyzed. Large misorientation spreads are observed in the less-transformed γ grains. This reveals an important crystallographic slip activity, even if less strain-induced martensite has been formed. A strong γ → α′ variant selection was detected in the cube- and Goss-oriented γ grains for which the transformation is less developed. For the {110} 〈1–11〉 and copper-oriented γ grains, the amount of α′ martensite is significantly higher and the γ → α′ variant selection is less pronounced. This variant selection is then analyzed on at a local scale and is related to the presence of {111} _γ localized deformation bands on which further ε/α′ martensites have nucleated.     

A theoretical model for the flow behavior of commercial dual-phase steels containing metastable retained austenite: Part I. derivation of flow curve equations

A semi-mechanistic model for predicting the flow behavior of a typical commercial dual-phase steel containing 20 vol pct of ‘as quenched’ martensite and varying amounts of retained austenite has been developed in this paper. Assuming that up to 20 vol pct of austenite with different degrees of mechanical stability can be retained as a result of certain thermomechanical treatments in a steel of appropriate low carbon low alloy chemistry, expressions for composite flow stress and strain have been derived. The model takes into account the work hardening of the individual microconstituents(viz., ferrite-@#@ α, retained austenite- γ _r, and martensite -α′) and the extra hardening of ferrite caused by accommodation dislocations surrounding the ‘as quenched’ as well as the strain-induced(γ _r→ α′) martensite. Load transfer between the phases has been accounted for using an intermediate law of mixtures which also considers the relative hardness of the soft and the hard phases. From the derived expressions, the flow behavior of dual phase steels can be predicted if the properties of the individual microconstituents are known. Versatility of the model for application to other commercial steels containing a metastable phase is discussed.     

The enhancement of strengthening dislocated martensite

The basis of this work was the investigation of improving the tensile properties of dislocated martensites by dispersion of precipitates in the austeniteprior to the martensite transformation. Two types of precipitation-hardenable austenitic alloys were used. One is based on Fe-22 Ni-4 Mo-0.28 C where the precipitates are Mo₂C and are obtained by ausforming and aging, and the other is Fe-28 Ni-2 Ti where the precipitates are the coherent fccγ’ (Ni₃Ti) ordered phase obtained by ausaging. After the austenitic dispersion treatment both alloys were transformed to martensite by quenching to liquid nitrogen and the properties measured and compared to martensites obtained by conventional heat treatment (i.e. no precipitates in austenite). The results show that prior dispersions increase the strength of martensite and this is interpreted as being due to an increase in dislocation density resulting from dislocation multiplication at the particles during the γ →M _s transformation. In addition, the stabilities of the austenitic alloys are such that upon certain aging treatments, the alloys transform partially to martensite (due to precipitation) and “composite” materials are obtained whose strength depends on the volume fraction and yield strengths of the phases present. Formerly Graduate Student, Department of Materials Science and Engineering, University of California, Berkeley, Calif.     

Reverse transformation of ferrite and pearlite to austenite in an ultrafine-grained low-carbon steel fabricated by severe plastic deformation

Reverse transformation characteristics of a low-carbon steel consisting of ultrafine-grained (UFG) ferrite and severely deformed pearlite by severe plastic deformation were investigated and compared to those of the steel having coarse-grained (CG) ferrite and undeformed pearlite by austenitization and subsequent air cooling. Coarse-grained steel exhibited two serial transformation stages, i.e., pear-lite → austenite followed by ferrite → austenite. Contrarily, UFG steel transformed with the three serial stages, i.e., probably carbon-supersaturated ferrite → austenite, not-fully-dissolved pearlite → austenite, and ferrite → austenite transformations.