Thermal stability of grafted fibers

This paper presents the experimental results on the study of thermal stability of grafted fibers, i.e., polypropylene-, polyester-, and rayon-grafted fibers. These fibers were obtained by radiation grafting processes using hydrophylic monomers such as 1-vinyl 2-pyrrolidone, acrylic acid, N-methylol acrylamide, and acrylonitrile. The thermal stability of the fibers was studied using a Shimadzu Thermal Analyzer DT-30. It was found that the thermal stability of the fibers, which can be indicated by the value of the activation energy for thermal degradation, was not much improved by radiation grafting. The degree of improvement depends on the thermal stability of the monomers used for grafting. The thermal stability of a polypropylene fiber, either a grafted or an ungrafted one, was found to be inferior compared to the polyester of a rayon fiber, which may be due to the lack of C?O and C?C bonds in the polypropylene molecules. The thermal stability of a fiber grafted with acrylonitrile monomer was found to be better than that of an ungrafted one. However, no improvement was detected in the fibers grafted with 1-vinyl 2-pyrrolidone monomer, which may be due to the lower thermal stability of poly(1-vinyl–2-pyrrolidone), compared to the polypropylene or polyester fibers.     

碳化硅纤维及其复合材料

碳化硅纤维及其复合材料是目前使用温度最高的增强材料和先进复合材料，本文简要介绍先驱体转换法和化学气相沉积法制备碳化硅纤维的工艺，不同工艺方法制备的碳化硅纤维的性能比较，碳化硅纤维及其复合材料的现状与应用。     

A systematic investigation on the influence of the chemical treatment of natural fibers on the properties of their polymer matrix composites

This paper reports a systematic study of the effects on composite properties of different chemical treatments on natural fibers. Both short flax fibers and flax cellulose pulp in a polypropylene matrix have been investigated. The influence of treatments on fiber properties was investigated by means of spectroscopic, thermal and mechanical tests. Moreover, the effects of fiber treatment on the crystallinity of the matrix were analyzed using differential scanning calorimetry and optical microscopy. The mechanical properties of the composites obtained were studied using tensile and bending tests. It is shown that most of the main properties of the composites can be improved by adequately treating the fibers. The results of this study provide a database mainly devoted to material selection for the automotive industry. This research has been performed as a part of the ECOFINA project in the framework of the 5th European Research Program of the European Community. Polym. Compos. 25:470–479, 2004. © 2004 Society of Plastics Engineers.     

Efficiency of short fibers in filling polymer composites

The present study showed that in carbon plastics the structure of a short‐fiber system (network) can be described by the effective degree of volume filling or by the fractal dimension of the system. Using the effective degree of filling, synergetic behavior was found, and the filler efficiency of the carbon plastics was characterized within the framework of the fractal model of reinforcement. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3979–3982, 2006     

Mechanical properties of natural fibers/polyamides composites

The aim of this investigation has been to use high performance thermoplastic matrices such as polyamides instead of the commonly used polyolefins to develop natural fiber composites for substituting glass fibers without renouncing to their mechanical properties. For this purpose, different natural fibers such as flax, jute, pure cellulose, and wood pulps have been melt compounded with different polyamides to analyze the effect of fiber content on mechanical properties. Fibers have not been treated as polyamides are less hydrophobic than polyolefins. Thermal behavior of the different fibers was determined by thermogravimetry to know the boundary for processing at high temperatures, since the melting points of the polyamides are much higher than those of polyolefins and this could lead to a higher degradation of the natural fibers. Rheological parameters were deduced by measuring torque values during the mixing process. Flexural and tensile modulus and strength of composites were analyzed, finding an increase in the mechanical properties compared with the unreinforced matrix that turns natural fibers into a considerable reinforcement offering a wealth of possibilities for industrial applications. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Rheological behavior of polymer melts with natural fibers

Flow behavior of polymer liquids filled with short fibers (particulate fillers) was theoretically analyzed from the point of view of the free volume theory. Assuming that the filler addition changes the occupied volume, while the temperature variations cause mainly the free volume changes, a general expression describing the viscosity of the system as a function of the filter content, temperature variations, and rheological properties of the pure polymer liquid was derived. If the viscosity curve of the unfilled polymer is described by the Carreau equation, the corresponding viscosity curve of the filled polymer is also represented by an equation of Carreau type. However, this equation has other values of Newtonian viscosity and the power exponent in comparison with the initial equation. Both parameters depend on the filler content and temperature. The derived equation predicts a viscosity rise and a stronger non‐Newtonian behavior of the system with increasing filler content. The temperature rise exerts an opposite effect on the rheological behavior. The theoretical predictions are in good accordance with viscosity measurements for low‐density polyethylene and polystyrene melts filled with short cotton, flax, and hemp fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1401–1409, 2005     

Biodegradability studies on natural fibers reinforced polypropylene composites

Various composites of polypropylene (PP) produced using natural fibers such as pineapple leaf fiber, banana fiber, and bamboo fiber were studied for their degree and rate of aerobic biodegradation. Composites used contained 10, 15, and 50% volume fractions of pineapple leaf fiber, banana fiber, and bamboo fiber, respectively, which are the optimum fiber percentages of the respective composites as reported by these authors in their previous works. Cellulose has been used as positive reference material. All the composites exhibited partial biodegradation in the range of 5–15% depending on the fiber content. Degradation had not taken place in the covalent ester linkages between the natural fiber and the MA‐g‐PP compatibilizer but in those areas of the fibers which have remained only physically embedded in the resin matrix. Thus, although natural fibers reinforced PP composites are not excellent biodegradable material, they can address to the management of waste plastics by reducing the amount of polymer content used that in turn will reduce the generation of nonbiodegradable polymeric wastes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The conducting behavior and stability of conducting polymer composites

Results of measurements of the electrical conductivity of low density polyethylene/polypyrrole and polystyrene/polypyrrole composites are reported. It is observed that the electrical conductivity of the composite vs. concentration follows the power law predicted by the percolation theory. The manufacturing process influences the homogeneity of the composite at microscopic scale and thus the percolation threshold. Annealing studies show that the stability of the electrical conductivity of the composite is related to the thermal expansion of the polymers and the relaxation of the polymer chains. The decrease of the electrical conductivity of the composite is attributed to the interruption of the percolation path.     

Thermal stability of polymer derived SiBNC ceramics

To study the thermal stability of polymer derived SiBNC ceramics, a polyborosilazane was pyrolyzed in N₂ and NH₃/N₂ atmosphere, respectively. The as-pyrolyzed products were annealed in N₂ atmosphere at 1200–1850 °C for 2 h. The chemical composition and phase structure of the as-pyrolyzed and annealed ceramics were investigated by element analysis, XRD and FT-IR. The results show that all the ceramics exhibit excellent high temperature stability. They are fully amorphous to 1700 °C, and only partial crystallization, giving a mixture of Si₃N₄, BN and SiC phases, is observed upon heating at 1850 °C. The N₂ pyrolyzed products show better stability than the NH₃/N₂ pyrolyzed products and have less tendency to crystalline at higher temperatures. Better retention of nitrogen at high temperatures is also observed for the N₂ pyrolyzed products.     

Modified fibers for polymer composites with improved mechanical properties

In this paper, a new composite material, AEG, which was developed in our laboratory by catalytic grafting polymerization of ethylene on asbestos fibers, was used to improve the properties of asbestos/HDPE composites. Tensile testing shows that the AEG modified asbestos/HDPE composites exhibit significantly higher tensile strength and elongation at break than the unmodified ones. Instrumented impact testing permits a detailed understanding of the modifying effect of AEG on impact properties. The records acquired during impact for the unmodified composites were truncated at the onset of initial fracture, showing a typical brittle cleavage fracture. In contrast, the records for the AEG modified composites showed an effective post-initial fracture behavior. The load at peak, the energy required to initiate and propagate the fracture, and the deformation during impact increase dramatically for the AEG modified composites. SEM micrographs of the fractured surfaces also demonstrate the difference in the morphology of the two composites.     

The interfacial strength and fracture characteristics of ethanol and polymer modified carbon nanotube fibers in their epoxy composites

Carbon nanotube (CNT) fibers spun from CNT arrays were used as the reinforcement for epoxy composites, and the interfacial shear strength (IFSS) and fracture behavior were investigated by a single fiber fragmentation test. The IFSS between the CNT fiber and matrix strongly depended on the types of liquid introduced within the fiber. The IFSS of ethanol infiltrated CNT fiber/epoxy varied from 8.32 to 26.64 MPa among different spinning conditions. When long-molecule chain or cross-linked polymers were introduced, besides the increased fiber strength, the adhesion between the polymer modified fiber and the epoxy matrix was also significantly improved. Above all, the IFSS can be up to 120.32 MPa for a polyimide modified CNT fiber, one order of magnitude higher than that of ethanol infiltrated CNT fiber composites, and higher than those of typical carbon fiber/epoxy composites (e.g. 60–90 MPa). Moreover, the composite IFSS is proportional to the tensile strength and modulus of the CNT fiber, and decreases with increasing fiber diameter. The results demonstrate that the interfacial strength of the CNT fiber/epoxy can be significantly tuned by controlling the fiber structure and introducing polymer to optimize the tube–tube interactions within the fiber.     

Dimensional stability of wood–polymer composites

Wood–polymer composites (WPC) were prepared by impregnation of polymeric monomers in wood and in situ polymerization. Three polymeric chemicals were chosen for this study: methyl methacrylate (MMA), hydroxyethylene methacrylate (HEMA), and ethylene glycol dimethacrylate (EGDMA). The effects of polymeric monomers and their combinations on moisture adsorption (M), anti–moisture adsorption efficiency (AME), liquid water uptake (D), water repellency efficiency (WRE), longitudinal, radial, tangential, and volumetric swelling properties (S) after soaking, and antiswelling efficiency (ASE) were investigated. It was found that M was different for different methacrylate combinations and depended not only on the composition of the impregnants, but also on wood properties. Liquid water uptake was similar regardless of the formulation of the WPC. Wood–polymer composites with high MMA content displayed enhanced dimensional stabilities, but WPCs with high HEMA content did not. Tangential and volumetric ASEs were strongly dependent on the type of treatment. Mold growth tests showed that wood treated with HEMA alone had no surface mold growth, and wood treated with MMA alone also showed less mold growth than did the control samples. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 5085–5094, 2006     

Pretreatments of natural fibers and their application as reinforcing material in polymer composites—A review

In recent years, natural fibers reinforced composites have received much attention because of their lightweight, nonabrasive, combustible, nontoxic, low cost and biodegradable properties. Among the various natural fibers; flax, bamboo, sisal, hemp, ramie, jute, and wood fibers are of particular interest. A lot of research work has been performed all over the world on the use of natural fibers as a reinforcing material for the preparation of various types of composites. However, lack of good interfacial adhesion, low melting point, and poor resistance towards moisture make the use of natural fiber reinforced composites less attractive. Pretreatments of the natural fiber can clean the fiber surface, chemically modify the surface, stop the moisture absorption process, and increase the surface roughness. Among the various pretreatment techniques, graft copolymerization and plasma treatment are the best methods for surface modification of natural fibers. Graft copolymers of natural fibers with vinyl monomers provide better adhesion between matrix and fiber. In the present article, the use of pretreated natural fibers in polymer matrix‐based composites has been reviewed. Effect of surface modification of natural fibers on the properties of fibers and fiber reinforced polymer composites has also been discussed. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Thermal stability and ablation properties of silicone rubber composites

Effects of incorporation of clay and carbon fiber (CF) into a high temperature vulcanized (HTV) silicone rubber, i.e., poly(dimethylsiloxane) (PDMS) containing vinyl groups, on its thermal stability and ablation properties were explored through thermogravimetric analyses (TGA) and oxy‐acetylene torch tests. Natural clay, sodium montmorillonite (MMT), was modified with a silane compound bearing tetra sulfide (TS) groups to prepare MMTS₄: the TS groups may react with the vinyl groups of HTV and enhance the interfacial interaction between the clay and HTV. MMTS₄ layers were better dispersed than MMT layers in the respective composites with exfoliated/intercalated coexisting morphology. According to TGA results and to the insulation index, the HTV/MMTS₄ composite was more thermally stable than HTV/MMT. However, addition of CF to the composites lowered their thermal stability, because of the high thermal conductivity of CF. The time elapsed for the composite specimen, loaded with a constant weight, to break off after the oxy‐acetylene flame bursts onto the surface of the specimen was employed as an index for an integrated assessment of the ablation properties, simultaneously taking into consideration the mechanical strength of the char and the rate of decomposition. The elapsed time increased in the order of: HTV < HTV/CF ≈ HTV/MMTS₄ < HTV/CF/MMTS₄ ≈ HTV/MMT < HTV/CF/MMT. This order was different from the increasing order of the thermal stability determined by TGA results and the insulation index. The decreased degree of crosslinking of the composites with MMTS₄ compared with that of the composite with MMT may be unfavorable for the formation of a mechanically strong char and could lead to early rupture of the HTV/MMTS₄ specimen. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical properties of natural carbon black reinforced polymer composites

This article describes the development of new carbon black material from agricultural waste (wood apple shells) by using pyrolysis method at various carbonization temperatures (400, 600, and 800°C) and used as reinforcement in polymer composites. The wood apple shell carbon black (WAS‐CB) particulates are characterized by proximate analysis, energy dispersive spectroscopy (EDS), and scanning electron microscope (SEM). Results showed that due to increases in carbonization temperature the percentage of carbon improved in the carbon black particles. Furthermore, various tests were performed to determine the effect of new carbon black material on the mechanical properties of composite at different filler loading. The results indicated that mechanical properties like tensile strength, tensile modulus, flexural strength, and flexural modulus are improved as the increase in the carbonization temperature and filler loading. The filler‐matrix bonding was analyzed by SEM. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41211.     

Thermal properties of tropical wood–polymer composites

Wood–polymer composites (WPC) of Geronggang (GE; Cratoxylon arborescens), a light tropical hardwood, impregnated with methyl methacrylate (MMA), styrene-co-acrylonitrile (3: 2; STAN), methyl methacrylate-co-bis (2-chloroethyl) vinyl phosphonate (3 : 1; MVP) and methyl methacrylate-co-bis (chloropropyl)-2-propene phosphonate (3:1;MPP), were prepared by in situ polymerization using γ-radiation or catalyst-heat treatment. Thermal characterization of these WPC by limiting oxygen index measurements (LOI), thermogravimetry (TG), and differential scanning calorimetry (DSC) showed that the impregnants greatly modified the wood properties. The LOI values of the GE–MVP and GE–MPP composites were much higher than that for GE and the other composites, indicating the effectiveness of the phosphonates as flame retardants. Concomitantly, the flaming characteristics also compared favorably against that for GE and the other composites. The decomposition temperature and maximum rate of weight loss determined by TG for GE–MVP and GE–MPP were substantially reduced, whereas the char yields were greatly higher. These observations again indicate that phosphonates imparted flame-retarding properties to their composites. The thermal properties of GE–MMA and GE–STAN composites were not vastly different from that of untreated GE. Flame retardancy in the phosphonate-containing composites was effected through both the condensed- and gaseous-phase mechanisms due to the presence of phosphorus and chlorine, respectively. Indication of grafting of polymer to wood was found for GE–STAN, GE–MVP, and GE–MPP composites, but not for GE–MMA. Composites prepared by γ-radiation or by the catalyst-heat treatment had similar thermal characteristics.     

Processing of single polymer composites using the concept of constrained fibers

The concept of “overheating” is one of the known methods for manufacturing single polymer composites. This concept is validated on two categories of semi‐crystalline polymers: the drawable, apolar (i.e., isotactic polypropylene [iPP], ultra‐high molecular weight polyethylene [UHMWPE]) and the less drawable, polar ones (i.e., polyethyleneterephalate [PET] and polyamides [PA]). The interchain interactions in apolar polymers are relatively weak and therefore a high degree of drawability can be obtained. Polar polymers on the other hand have relative strong interchain interactions, they are therefore less drawable. A shift higher than 20°C of the melting temperature can be obtained in case of highly extended iPP (draw ratios >14). Ultra‐drawn PE shows only 10°C overheating upon constraining and this is mainly due to the change in chain mobility for PE in the hexagonal phase. In case of PET and PA6, only draw ratios of 4 could be reached; however, temperature shifts of about 10°C for constrained fibers compared to unconstrained fibers could be measured. A proof of principle of the potential of the constraining concept for the manufacturing of single polymer composites is obtained by the preparation of single fiber model composites. The effect of the post‐drawing conditions on overheating is examined in details on the example of iPP. It is concluded that both post‐drawing temperature and ultimate draw ratio have a significant influence on the degree of overheating. POLYM. COMPOS., 26:114–120, 2005. © 2004 Society of Plastics Engineers     

梯度型聚合物光纤的制备方法及研究进展

数字视频信号等的发展对传输介质带宽的要求越来越高,具有较大带宽的梯度型聚合物光纤(GI-POF)成为世界范围内的研究热点。详细介绍了近10年来研究较多的制备GI-POF的3种方法,分析了各种方法的优缺点。界面凝胶共聚法已经比较成熟,现有缺陷是其本身所固有的,难有大的突破;多层共挤法适合大规模生产,近年来取得了较大进展,工业化生产前景广阔;离心共聚法的应用有限,前景不明朗。对未来GI-POF制备方法的研究进行了展望,认为多层共挤法将成为GI-POF的主流制造方法。     

Properties and modification methods for vegetable fibers for natural fiber composites

Studies on structure and properties of natural vegetable fibers (NVF) show that composites made of NVF combine good mechanical properties with a low specific mass. The high level of moisture absorption by the fiber, its poor wettability, as well as the insufficient adhesion between untreated fibers and the polymer matrix lead to debonding with age. To build composites with high mechanical properties, therefore, a surface modification of the fibers is necessary. The existing physical and chemical NVF modification methods—e.g., plasma treatment or graft copolymerization—which are used for the development of NVF–polymer composite properties is discussed. It is shown that modified cellulose fiber–polymer interaction mechanisms are complex and specific to every definite system. By using an coupling agent, like silanes or stearin acid, the Young's modulus and the tensile strength increases, dependent on the resin, until 50%. Simultaneously, the moisture absorption of the composites decreases for about 60%. With other surface modifications, similar results are obtained. © 1996 John Wiley & Sons, Inc.