Influence of weathering on physical properties of clearcoats

In this paper investigations concerning the weatherability performance of different clearcoat systems (1K, 2K) with various aromatics concentration in the polyol components will be presented. The analyses resulted after each 100 h accelerated weathering in a period of total 1000 h. Chemical degradation processes were analysed by means of FT-IR spectroscopy. For the physical investigations were used: dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), investigation of the surface topography, contact angle measurements to determine the surface tension and gloss measurements. Especially, the mechanical investigations proved the changes in properties as remarkably suited. Already after a short exposure time these methods yielded information about the weathering behaviour of the investigated clearcoat systems.     

Effect of titanium dioxide particles on the surface morphology and the mechanical properties of PVC composites during QUV accelerated weathering

In this study, QUV accelerated weathering of polyvinyl chloride (PVC) composites with different amounts of titanium dioxide (TiO₂) particle was conducted to investigate the effect of TiO₂ particle on the surface morphology and the mechanical properties. The results indicate that the surface morphology of PVC without TiO₂ particle did not exhibit changes up to 960 h, but exhibited a rough and brittle surface after 1920 h of QUV accelerated weathering. In addition, the tan δ intensity, the elongation at break, and the mean failure energy (MFE) decreased significantly with increasing exposure time due to embrittlement. In contrast, for TiO₂ particle‐loaded PVCs, no significant influence on the tan δ intensity and the mechanical properties after accelerated weathering were observed, despite the appreciable degradation that occurred in the surface layer. The weatherability, as determined by the mechanical performance, was improved with increasing loading of TiO₂ particle in the PVC composites. Although the TiO₂ particle in the PVC matrix acts as a photocatalyst to enhance the surface degradation, it is also an effective radiation screener that inhibits embrittlement and retards the decrease in mechanical properties caused by the accelerated weathering process. POLYM. COMPOS., 37:3391–3397, 2016. © 2015 Society of Plastics Engineers     

Efficacy of hindered amines in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after accelerated weathering and moisture absorption

In this work, the aim was to analyze the efficacy of hindered amine light stabilizers (HALS) in woodflour‐polypropylene composites compatibilized with vinyltrimethoxysilane after moisture absorption and accelerated weathering. Moisture uptake of materials decreased with incorporation of silane due to diminished accessibility of water molecules to reactive regions. In dynamic mechanical experiments performed on wet samples, a marked reduction in the storage modulus in the glassy and rubbery zone was observed, since water has a plasticizing effect. After sample weathering, in a xenon‐arc apparatus, the changes in chemical structure and physical properties after exposure were analyzed by attenuated total reflectance Fourier transform infrared (ATR‐FTIR) spectroscopy, color measurement, flexural properties, and morphological analysis by scanning electron microscopy (SEM). The data showed that HALS maintain the brightness of the materials after aging and prevent sample whitening. They also reduced color loss after aging and the SEM micrographs revealed that they inhibit surface cracking during weathering. Although a slight decline in the mechanical properties was not completely avoided, the combination of the additives studied (UV absorbers and HALS) successfully prevented the deterioration of surface materials by UV radiation. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A study on the photostabilizer additives on the textile fiber reinforced polymer composites: Mechanical,thermal, and physical analysis

The effect of photostabilizers on the mechanical, thermal, and physical properties of textile fiber reinforced polymer (T‐FRP) composites was investigated. In the first phase of this study, the effect of different concentrations of ultra violet absorber (UVA), hindered amine light stabilizers (HALS) and antioxidants (AOs) into T‐FRP composites for unweathering condition are examined. Mechanical tests were performed as well as differential scanning calorimetry (DSC) analysis for thermal properties. According to test results, there is no significant effect of photostabilizers on the mechanical and thermal properties of the T‐FRP composites. In the second phase of the study, the influence of the photostabilizers on the durability performance of T‐FRP composites is focused under the accelerated UV weathering condition by the help of tensile testing, thermal analysis, and color measurements. According to test results, only about 5% loss in mechanical properties (25% loss for composites without additives) can be observed after 240 h of UV weathering with HALS and UVA addition at adequate concentrations. In addition, AOs can be considered as a strong stabilizer on physical properties with lower color change values. This work shows that the efficiency of the photostabilizers is highly dependent on the type, concentration, and weathering time. POLYM. ENG. SCI., 58:1082–1090, 2018. © 2017 Society of Plastics Engineers     

Effects of weathering aging on mechanical and thermal properties of injection molded glass fiber reinforced polypropylene composites

The effect of weathering aging on the degradation behavior of injection molded short glass fiber reinforced polypropylene composites (GFPP) is studied. First, the effect of outdoor weathering on mechanical properties of GFPP composite was investigated by tensile, flexural, and impact tests. Furthermore, to clarify the degradation behavior under natural weathering environments, differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) measurements were carried out to analyze the structural and molecular changes during weathering aging. The results show that weathering aging has a significant influence on changes in mechanical properties, melting temperature and the degree of crystallinity of PG6N1 without added carbon black and UV absorbing agent. Those degradations not only occurred on the surface of GFPP but also proceeded to the inner matrix and interface. However, GFPP GWH42 with added carbon black and UV absorbing agent shows excellent weathering stability.     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Surface chemistry and mechanical property changes of wood‐flour/high‐density‐polyethylene composites after accelerated weathering

Although wood–plastic composites have become more accepted and used in recent years and are promoted as low‐maintenance, high‐durability building products, they do experience a color change and a loss in mechanical properties with accelerated weathering. In this study, we attempted to characterize the modulus‐of‐elasticity (MOE) loss of photostabilized high‐density polyethylene (HDPE) and composites of wood flour and high‐density polyethylene (WF/HDPE) with accelerated weathering. We then examined how weathering changed the surface chemistry of the composites and looked at whether or not the surface changes were related to the MOE loss. By examining surface chemistry changes, we hoped to begin to understand what caused the weathering changes. The materials were left unstabilized or were stabilized with either an ultraviolet absorber or pigment. After 1000 and 2000 h of accelerated weathering, the samples were tested for MOE loss. Fourier transform infrared (FTIR) spectroscopy was employed to monitor carbonyl and vinyl group formation at the surface. Changes in the HDPE crystallinity were also determined with FTIR techniques. It was determined that structural changes in the samples (carbonyl group formation, terminal vinyl group formation, and crystallinity changes) could not be reliably used to predict changes in MOE with a simple linear relationship. This indicated that the effects of crosslinking, chain scission, and crystallinity changes due to ultraviolet exposure and interfacial degradation due to moisture exposure were interrelated factors for the weathering of HDPE and WF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2263–2273, 2004     

Natural and accelerated weathering of some polyblends

A weathering study has been carried out on a polyurethane elastomeric adhesive and its polyblends with the following vinyl polymers: poly(vinyl chloride), poly(vinyl alcohol), poly(vinyl acetate), and vinyl acetate—vinyl chloride copolymer. Stress-strain measurements were done on an Instron model 1125 testing machine after aging at normal room conditions, outside, and in an artificial weathering chamber. The observed modifications of the mechanical properties can be attributed to a decrease of the molecular weight of the polymers involved during the cryolysis process; this process is less significant for natural weathering than for artificial weathering. Results are discussed and conclusions drawn.     

The effects of weathering on the mechanical performance of automotive paint systems

The durability of automotive paint systems continues to be a great concern to both auto companies and their coating suppliers. Recent advances in assessing the durability of coatings by measuring weathering-induced chemical composition changes have greatly increased our ability to discern superior from inferior coatings. However, different coatings will likely tolerate different amounts of weathering-induced chemical composition changes while still maintaining their mechanical integrity. Thus, a means of linking chemical composition changes to changes in relevant mechanical properties would be highly desirable. The fracture energy, the amount of mechanical energy required to propagate a crack in a material, is a sensitive measure of the brittleness of a material and is relevant to a number of potential failure mechanisms in automotive paint systems. The fracture energy of clearcoats can vary widely depending on the formulation of the clearcoat (initial chemical composition and additive package) and on the amount of weathering. Weathering embrittles most coatings. Weathering-induced changes in the fracture energy are related to chemical composition changes occurring in the clearcoat. Because the brittlest materials will not crack without an applied stress, the stress distribution in complete paint systems as a function of weathering must also be known to accurately anticipate mechanical failures. Measuring thermoelastic constants of individual layers allows for computation of the stresses in complete paint systems. Stresses tend to increase with weathering. The presence of flaws in the clearcoat changes the stress distribution dramatically. Coupled with fracture energy measurements, the stress measurements provide additional insight into paint system failure mechanisms.     

Physical and mechanical behavior of sterilized biomedical segmented polyurethanes

Changes in the physical and mechanical behavior induced by two sterilization methods, gamma irradiation and ethylene oxide, were determined on two commercial medical-grade segmented polyurethanes. The two materials have different chemical composition: one is an aromatic poly(ether urethane urea), Biospan^TM, and the other an aliphatic ether-free polyurethane, Chronoflex^TM. Properties before and after sterilization procedures were compared resulting in specific structural changes for each formulation. The thermal and mechanical properties were examined using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), stress–strain measurements, and its hysteresis cycle. Molecular weight measurements were performed by gel permeation chromatography (GPC). Sterilized Biospan samples showed a decrease in the soft-segment glass transition temperature (T_g,s) and an increase in the soft segment crystallization heat along the quenching process. Sterilized Chronoflex materials showed the opposite behavior. The hysteresis percent and residual strain percent increased after sterilization. The same effect was observed when irradiation dose and strain level increased. Surface analysis performed by scanning electron microscopy showed magnification of original surface defects after sterilization. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1193–1203, 1997     

Characterization of the ageing process of one-component polyurethane moisture curing wood adhesive

The aging resistance of five different one-component polyurethane (1C-PUR) adhesives with different mechanical properties has been investigated. The glue layer has been modeled as a superposition of three different layers representing the pure adhesive layer, the interaction layer between the wood and the adhesive and the plain wood layer. The modification of the mechanical properties of each layer was studied with a specific specimen for each layer. Also, a comparative analysis between natural and artificial weathering was conducted. The artificial weathering consists of a cyclic hydro-thermic treatment (treatment A5 according to DIN EN 302-1). The influence of a long time (5 months) mid-range temperature (70 °C) treatment was tested. Additionally, Fourier transform infrared spectroscopy (FTIR) analyses were conducted to determine the hypothetical chemical modification of the bond line. Generally, the strength properties of the samples decreased with the duration of the artificial weathering. However, significant differences were observed between the adhesive of the same system, especially during the temperature treatment. Furthermore, no relevant chemical degradation of the bond line was measured after 5 years of natural weathering (tested from 10 mm thick glued samples). The chosen method found that in the majority of cases, the wood is the weak layer in the bond line. Therefore, for moisture and temperature solicitation, there are no reasons to doubt the durability of the 1C-PUR glue layer for long term use. Nevertheless, further investigations are needed to better characterize the life expectancy of the wood and adhesive interface layer and to establish the influence of parameters, such as UV-radiation, wood extractives and moisture-induced stress, on the life expectancy of the bond line.     

The effect of zinc oxide nanoparticles on the weathering performance of wood-plastic composites

In recent years, wood-plastic composites (WPCs) have become among the most popular engineering materials. Most of their usage areas are outdoors, where they encounter various damaging factors. The weathering conditions cause significant deterioration to WPC surfaces, which negatively influences their service life. In this study, zinc oxide nanoparticles at different concentrations (1%, 3%, 5%, 10%) were added to a high-density polyethylene-based WPC matrix. The effect of zinc oxide nanoparticles on the weathering performance of WPC was evaluated after 840 hours of an artificial weathering test. The highest colour changes (∆E*) were monitored with control samples exposed for 840 hours. Adding zinc oxide nanoparticles improved the ultraviolet (UV) resistance and decreased the colour changes. The wood flour content also affected the colour changes on the WPC surface. A combination of 10% zinc oxide nanoparticles and 50% wood flour content provided the lowest colour changes. The barrier effect of nanoparticles protected the WPC surfaces from UV light. Zinc oxide nanoparticles also positively affected the load transfer, which restricted the reduction in mechanical properties after the weathering test. The degradation on the surface of WPCs was also investigated using attenuated total reflectance-Fourier Transform–infrared analysis. The changes in the characteristic bands of polymer and wood indicated that surface degradation was inevitable. Light and scanning electron microscopy images also demonstrated micro-cracks and roughness on the surface of WPCs. It is concluded that UV degradation is unavoidable, but zinc oxide nanoparticles can improve surface resistance against weathering conditions.     

Natural weathering of coal

The effects of weathering on the mean maximum vitrinite reflectance, moisture content, and low-temperature ash mineralogy of the low volatile bituminous, Lower Mississippian Price Formation coals of southwest Virginia were determined on samples from depth profiles of three weathered coal beds. The results show that the outermost ≈50 cm of each seam is intensely weathered showing humic acid formation, higher moisture content and physical disintegration. Beyond this depth (which corresponds to the average frost depth of this area), the amount of weathering decreases sharply. Freezing and thawing appear to be important in weathering the outermost zone, and, together with wetting and drying, disintegrate the coal creating reactive surfaces that oxidize readily. Reflectance values from weathered coal were found to be reliable indicators of rank if measurements were taken away from identifiable weathering features. The low-temperature ash mineralogy (silicates) showed no change with weathering.     

Effect of biological degradation by termites on the flexural properties of pinewood residue/recycled high‐density polyethylene composites

Wood–plastic composites (WPCs) are considered to be highly durable materials and immune to any type of biological attack. However, when one of these composites is exposed to accelerated weathering, its surface is affected by the appearance of cracks, which constitute an ideal access route for biotic agents. Although the destruction of wood caused by termites is recognized worldwide, information on their effects on WPC‐based products is scarce. Thus, in this study, we aimed to examine the effects of termite attacks on weathered and nonweathered pinewood residue/recycled high‐density polyethylene composites. In this study, WPCs with 40 wt % wood were prepared. Test samples obtained by compression molding and profile extrusion were subjected to weathering cycles for 1000 and 2000 h with a UV‐type accelerated tester equipped with UVA‐340 fluorescent lamps. Afterward, specimens were exposed to the attack of higher termites (Nasutitermes nigriceps) native to the Yucatan Peninsula. Subsequently, flexural mechanical essays, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) analyses were performed. FTIR spectroscopy and DSC showed that the surfaces of the compression‐molded specimens were degraded to a higher extent because of the accelerated weathering. The microscopy results revealed that severe damage was caused by the termites on the surface of the compression‐molded samples. Statistical analysis of the mechanical test results showed that biotic attack produced significant changes in the samples previously exposed to accelerated weathering. The results show that the processing method directly affected the sample performance because of differences in the surface composition. The profile‐extruded composites seemed to better resist termite attack. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of accelerated weathering on discoloration and roughness of finished ash wood surfaces in comparison with red oak and hard maple

This study investigated the discoloration and roughening of finish and unfinished ash (Fraxinus americana), red oak (Quercus rubra), and hard maple (Acer nigrum) wood surfaces exposed to artificial weathering, with the aim of assessing the potential for ash wood for interior and exterior applications. Ash wood surfaces were treated with several coats of satin and high gloss polyurethane finishes in order to evaluate their potential for value added products from waste ash wood generated from an exotic insect (emerald ash borer) infestation. Red oak and red maple wood specimens were included in the study for comparison purposes. The weathering experiment was performed by cycles of UV light irradiation with and without water. Surface discoloration was measured according to ISO 2470 standard with a micro flash reflectometer in the CIELAB system. The surface roughness was measured with a surface profilometer and a roughening profile developed for each weathered surface. Results obtained showed that ash wood exposed to a combination of UV light and water spray had a color change pattern very similar to that of maple, and both species had a faster and higher levels of discoloration compared to red oak. However, when exposed to continuous UV radiation without water, ash had a higher level of discoloration than maple and red oak. Evaluation of changes in the roughness showed that maple had the lowest roughness after weathering, but finished ash surfaces also showed roughness characteristics similar to that of maple after 450 h exposure.     

Accelerated weathering performance of Scots pine preimpregnated with copper‐based chemicals before varnish coating Part:1 coated with cellulosic and polyurethane varnishes

This study aimed to determine the effect of accelerated weathering on gloss, surface hardness and colour changes of Scots pine (Pinus sylvestris L.). Test samples were impregnated with Adolit KD‐5, Wolmanit CX‐8 and Celcure AC‐500 covered with cellulosic and polyurethane varnishes. The results showed that the values of surface hardness and gloss increased after accelerated weathering. While the surface hardness of Scots pine was increased for impregnated and polyurethane‐coated varnish, it decreased for impregnated and cellulosic varnish‐coated Scots pine after 1000 hours of accelerated weathering exposure. Copper‐based chemical impregnation and varnish coating developed the gloss of Scots pine specimens relative to the surface characteristics observed in single‐coated Scots pine specimens. While the most appropriate chemical was Celcure AC‐500 for surface hardness, it was Adolit KD‐5 for the gloss of Scots pine after 1000 hours of accelerated weathering exposure. Wood specimens impregnated prior to the application of varnish were more effective in stabilising the colour of Scots pine than Scots pine only coated with varnish. Polyurethane varnish‐treated Scots pine showed better colour stability for each partial and total accelerated weathering exposure period. The total colour changes were lowest for polyurethane varnish‐coated Scots pine impregnated with Celcure AC‐500 after 1000 hours of accelerated weathering exposure.     

Durability of the flame retardance of ethylene-vinyl acetate copolymer cables: Comparing different flame retardants exposed to different weathering conditions

Scientific publications addressing the durability of the flame retardance of cables during their long-term application are rare and our understanding lacks. Three commercial flame retardants, aluminum hydroxide, aluminum diethyl phosphinate (AlPi-Et), and intumescent flame retardant based on ammonium polyphosphate, applied in ethylene-vinyl acetate copolymer (EVA) model cables, are investigated. Different artificial aging scenarios were applied: accelerated weathering (UV-irradiation/temperature/rain phases), humidity exposure (elevated temperature/humidity), and salt spray exposure. The deterioration of cables' surface and flame retardancy were monitored through imaging, color measurements, attenuated total reflectance Fourier transform infrared spectroscopy, and cone calorimeter investigations. Significant degradation of the materials' surface occurred. The flame retardant EVA cables are most sensitive to humidity exposure; the cable with AlPi-Et is the most sensitive to the artificial aging scenarios. Nevertheless, substantial flame retardance persisted after being subjected for 2000 h, which indicates that the equivalent influence of natural exposure is limited for several years, but less so for long-term use. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 47548.     

A macroscopically nondestructive method for characterizing surface mechanical properties of polymeric coatings under accelerated weathering

The surface of coatings and plastics is the first target in any degradation process initiated by ultraviolet (UV) radiation or mechanical stress (via scratch and abrasion). Surface damage can lead to changes in optical, morphological, and mechanical properties and can result in pathways for ingress of moisture and corrosive agents. Current test methods for monitoring performance of protective coatings focus on chemical properties and optical properties, such as color and gloss measurements, or invasive tests such as abrasion and cross-cut adhesion. In this study, a macroscopically nondestructive performance protocol using nanoindentation metrology via a well-controlled scratch test was applied to evaluate the scratch resistance and monitor the surface mechanical property changes in a protective coating under accelerated weathering. Polyurethane (PU) coatings with different polyol compositions were chosen for this study. Coating specimens were exposed to high-intensity UV radiation at 55°C and 75% RH conditions. Exposed specimens were removed at specified UV exposure times for surface modulus/hardness and scratch resistance characterization via nanoindentation and scratch test. The effect of polyol type and UV radiation dose on the scratch damage (scratch morphology) was investigated and correlated with the surface hardness and modulus of the materials.     

Characterization of surface phenomena: probing early stage degradation of low‐density polyethylene films

Photo‐oxidative degradation of polyethylene triggers significant deterioration in the polymer properties. Much interest is aimed at characterizing and possibly predicting photo‐oxidative damages, at early stages, prior to the occurrence of profound changes in mechanical properties. Herein, we study the degradation of low‐density polyethylene (LDPE) films, focusing on surface deterioration processes. Thin films of various molecular weights are exposed to accelerated weathering while their chemical, mechanical and morphological characteristics are monitored throughout by apparent contact angle (CA) measurements, Fourier‐transform infrared spectroscopy (FTIR), tensile test, and electron microscopy. A significant decrease in the films' CA during degradation is observed. CA is highly sensitive to two simultaneous phenomena with opposing effect: nanoscale surface roughening and composition changes. We found the latter (specifically the evolution of polar groups) to be the dominant parameter affecting the CA behavior. Consequently, simple CA measurements coincide well with conventional FTIR analysis, and are more sensitive to changes occurring at early stages of degradation. The deterioration in the mechanical properties is also characterized and is found to present poor sensitivity and high variability at these early aging stages. Thus, simple CA measurements could potentially be used as a qualitative indicator for evaluating the aging impact on LDPE. POLYM. ENG. SCI., 59:E129–E137, 2019. © 2018 Society of Plastics Engineers     

Increased reliability of modified polyolefin backsheet over commonly used polyester backsheets for crystalline PV modules

The weathering stability of polymeric backsheets is very important for the reliability of photovoltaic (PV) modules. In addition to reliability, cost reduction and sustainability are upcoming challenges the PV backsheet industry is facing with. The most commonly used material for PV backsheets is poly(ethylene-terephthalate)-PET. However, PET is in general very sensitive to hydrolysis, which leads to chain scission and causes embrittlement, cracking, delamination, and dimensional instability of the backsheet. Compared to that newly developed modified polyolefin backsheets have favorable selective permeation properties and high mechanical flexibility, which could be key properties for backsheets in terms of higher PV module reliability. In this work, the weathering stability of PET/fluoropolymer backsheet and an alternative coextruded polyolefin-backsheet was investigated in terms of thermal and mechanical stability. Both materials were artificially aged and the changes caused by aging were investigated. The polyester-based backsheet showed embrittlement and reduced elongation at break for 70%. The polyolefin-based backsheet retained its mechanical flexibility even after 2000 h of aging under damp-heat conditions, with no significant physical or chemical aging processes occurring. The comparison of the results of both backsheets suggests that the polyolefin backsheet is a promising candidate for the reduction of cracks and delamination in the field. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48899.