Toughening of recycled polystyrene used for TV backset

The recycled polystyrene (rPS) was toughened with ethylene‐octylene copolymer thermoplastic elastomer (POE) and high‐density polyethylene (HDPE) with various melt flow index (MFI), compatibilized by styrene‐butadiene‐styrene copolymer (SBS) to enhance the toughness of rPS for use as TV backset. The rPS/POE binary blends exhibited an increased impact strength with 5–10 wt % POE content followed by a decrease with the POE content up to 20 wt %, which could be due to poor compatibility between POE and rPS. For rPS/POE/SBS ternary blends with 20 wt % of POE content, the impact strength increased dramatically and a sharp brittle‐ductile transition was observed as the SBS content was around 3–5 wt %. Rheological study indicated a possible formation of network structure by adding of SBS, which could be a new mechanism for rPS toughening. In rPS/POE/HDPE/SBS (70/20/5/5) quaternary blends, a fibril‐like structure was observed as the molecular weight of HDPE was higher (with lower MFI). The presence of HDPE fibers in the blends could not enhance the network structure, but could stop the crack propagation during fracture process, resulting in a further increase of the toughness. The prepared quaternary blend showed an impact strength of 9.3 kJ/m² and a tensile strength of 25 MPa, which can be well used for TV backset to substitute HIPS because this system is economical and environmental friendly. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Reactive compatibilization of polyolefins using low molecular weight polybutadiene

Compatibilization of polyolefins using a combined system consisting of a low molecular weight liquid polybutadiene (l-PB) and a free radical initiator has been investigated. Binary blends LDPE/HDPE and LDPE/PP as well as ternary blends LDPE/HDPE/PP were prepared by reactive blending in the chamber of a Brabender Plasticorder. Transmission electron microscopy has been used for determination of phase structure of the final blends. Tensile impact strength of these materials, as the main criterion of compatibilization efficiency, was determined by a standardized method. A significant improvement in tensile impact strength of the compatibilized blends and considerable changes in their morphology have been found. The increase in tensile impact strength was apparently attained due to formation of effective linkages between main polymer components with the help of polybutadiene chains, providing good adhesion at the interface. Because the permanent thermoplasticity of these materials has been proved by repeated processing, any stable network based on covalent bonds in these blends cannot be considered. The used procedure shows to be a promising way for the recycling of commingled polyolefin waste as well as for the preparation of special polyolefin blends from virgin polymers.     

Mechanical properties-structure relationships of crosslinked blends based on LDPE/HDPE waste

Low-density polyethylene (LDPE) waste was blended with high-density polyethylene (HDPE) waste of different degrees of degradation. Structural, mechanical and rheological properties of these blends were investigated. It was found that 2 wt.-% of dicumyl peroxide improves simultaneously the tensile strength and elongation at break without serious decrease of the melt elasticity of separate PE wastes and their binary blends in comparison with unmodified PE. It was shown by DSC analyses that modification of the blends leads to better compatibility between LDPE and HDPE.     

Compatibilization of high‐impact polystyrene/high‐density polyethylene blends by styrene/ethylene–butylene/styrene block copolymer

Compatibilization of polymer blends of high‐impact polystyrene (HIPS) and high‐density polyethylene (HDPE) blend by styrene/ethylene–butylene/styrene (SEBS) was elucidated. Polymer blends containing many ratios of HIPS and HDPE with various concentrations of SEBS were prepared. The Izod impact strength and elongation at break of the blends increased with increases in SEBS content. They increased markedly when the HDPE content was higher than 50 wt %. Tensile strength of blends increased when the SEBS concentration was not higher than 5 pphr. Whenever the SEBS loading was higher than 5 pphr, the tensile strength decreased and a greater decrease was found in blends in which the HDPE concentration was more than 50 wt %. The log additivity rule model was applied to these blends, which showed that the blends containing the HIPS‐rich phase gave higher compatibility at the higher shear rates. Surprisingly, the blends containing the HDPE‐rich phase yielded greater compatibility at the lower shear rates. Morphology observations of the blends indicated better compatibility of the blends with increasing SEBS concentration. The relaxation time (T₂) values from the pulsed NMR measurements revealed that both polymer blends became more compatible when the SEBS concentration was increased. When integrating all the investigations of compatibility compared with the mechanical properties, it is possible to conclude that SEBS promotes a certain level of compatibilization for several ratios of HIPS/HDPE blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 742–755, 2004     

Photodegradation of thermodegraded polypropylene/high‐impact polystyrene blends: Mechanical properties

The influence of the addition of high‐impact polystyrene (HIPS) on polypropylene (PP) photodegradation was studied with blends obtained by extrusion with and without styrene–butadiene–styrene (SBS) copolymer (10 wt % with respect to the dispersed phase). The concentrations of HIPS ranged from 10 to 30 wt %. The blends and pure materials were exposed for periods of up to 15 weeks of UV irradiation; their mechanical properties (tensile and impact), fracture surface, and melt flow indices were monitored. After 3 weeks of UV exposure, all of the materials presented mechanical properties of the same order of magnitude. However, for times of exposure greater than 3 weeks, an increasing concentration of HIPS resulted in a better photostability of PP. These results were explained in light of morphological observations. This increase of photostability was even greater when SBS was added to the blends. It was more difficult to measure the melt flow index of the binary PP/HIPS blends than that of PP for low concentrations of HIPS; this was most likely due to energy transfer between the blend domains during photodegradation. This phenomenon was not observed for the ternary blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PP／HDPE／SBS三元共混物的研究——形态结构与性能

研究了PP/HDPE/SBS三元共混物的性能及形态结构特征。研究结果表明,PP三元共混物的冲击韧性除与SBS的含量密切相关外,还与HDPE的含量有关,HDPE起到了与SBS相似的增韧作用。由于HDPE的掺入,减少了SBS的含量,制成了一种力学性能均衡的超高韧性PP三元共混材料。形态结构的研究表明,共混物中,SBS呈颗粒状分布,另外SBS还与HDPE组成了具有包藏结构的复合粒子。     

Analysis of polyolefin blends by crystallization analysis fractionation

Crystallization analysis fractionation (CRYSTAF) is a new technique for the analysis of the composition of polyolefin blends. CRYSTAF fractionates blend components of different crystallizability by slow cooling of a polymer solution. During the crystallization step the concentration of the polymer solution is monitored as a function of temperature. Different from DSC, blends of HDPE, LDPE and PP are separated into the components and quantitative information can be obtained directly from the crystallization curves. Even very low amounts of one component in PE/PP and HDPE/LDPE blends can be quantified with good accuracy. The applicability of the technique for the analysis of Ziegler‐Natta, and metallocene‐catalyzed polyolefins is demonstrated and the analysis of waste plastics fractions is discussed.     

Effect of a N,N′‐disubstituted phenylenediamine stabilizer and SB/EPDM compatibilizer on toughness and morphology of blends of pre‐aged polyethylene with high‐impact polystyrene

The effect of a N,N′‐disubstituted 1,4‐phenylenediamine stabilizer and styrene‐butadiene block copolymer (SB)/ethylene‐propylene elastomer (EPDM) compatibilizer on mechanical properties and phase structure of pre‐aged low‐density polyethylene (LDPE; a model of aged recyclate)/high‐impact polystyrene (HIPS) blends was studied. A strong cooperative effect between the stabilizer and compatibilizer on the impact strength and fineness of the phase structure of LDPE/HIPS blends was found. Analysis of chemical reactions assumed to proceed in the system during processing led to the conclusion that improvement in the impact strength and phase structure was accounted for by reactive formation of a LDPE‐SB graft copolymer in a process supported by the presence of the bifunctional amine‐based stabilizer. The mixture of the amine stabilizer with SB/EPDM is a very promising upgrading system for post‐consumer plastic waste containing pre‐oxidized LDPE. J. VINYL. ADDIT. TECHNOL. 12:58–65, 2006. © 2006 Society of Plastics Engineers.     

Application of phase dispersion–crosslinking synergism on recycling commingled plastic wastes

A tetra‐component blend, consisting of low‐density polyethylene (LDPE), polyvinyl chloride (PVC), polypropylene (PP), and polystyrene (PS), was studied as a model system of commingled plastic wastes (LDPE/PVC/PP/PS, mass ratio: 70/10/10/10). Effects of chlorinated polyethylene (CPE), ethylene–propylene–diene monomer (EPDM), styrene–butadiene–styrene (SBS), and their mixture (CPE/EPDM/SBS, mass ratio: 2/2/2) on the mechanical properties and morphology of the system were investigated. With addition of several elastomers and their mixture, the tensile strength of the blends decreased slightly, although both the elongation at break and the impact strength increased. Among these elastomers, EPDM exhibited the most significant impact modification effect for the tetra‐component blends. SBS and the mixture have a good phase‐dispersion effect for the tetra‐component blend. By adding a crosslinking agent [dicumyl peroxide (DCP)], the mechanical properties of the tetra‐component blends also increased. When either SBS or the mixture was added to the blend together with DCP, the probability that the crosslinking agent (DCP) would be at the interface improved because of the phase‐dispersion effect of SBS. Therefore, more co‐crosslinked products will form between LDPE and other components. Accordingly, remarkable improvement of the interfacial adhesion and hence the mechanical properties of the tetra‐component blends occurred. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2947–2952, 2001     

Morphology and mechanical properties of poly(propylene)/polystyrene blends compatibilized with polystyrene-block-poly(ethylene-co-propylene)

Compatibilizing effects of diblock copolymer polystyrene-block-poly(ethylene-co-propylene) (SEP) on the morphology and mechanical properties of immiscible blends of poly(propylene) (PP) and polystyrene (PS) were investigated. Notched impact strength, yield stress, elongation at yield and Young's modulus were determined as a function of different weight ratios of PP and PS and different amounts of added SEP as well. Scanning electron microscopy revealed a two-phase morphology of PP/PS blends, which exhibit poor mechanical properties. Even 2,5 wt.-% of SEP added to PP/PS blends can improve the notched impact strength and elongation at yield compared to non-compatibilized PP/PS blends. 10 wt.-% of SEP compatibilizer converted the brittle PP/PS blend to quite impactresistant polymeric material. Mechanical properties were improved because of the morphological changes and increased interfacial adhesion as a result of SEP localization between PP and PS phases. An analysis of yield stress data in terms of theoretical models showed that yield stress values of binary PP/PS blends can be predicted with Nielsen's model.     

Studies on binary and ternary blends of polypropylene with SEBS,PS, and HDPE. II. Tensile and impact properties

Studies are reported on tensile and impact properties of several binary and ternary blends of polypropylene (PP), styrene-b-ethylene-co-butylene-b-styrene triblock copolymer (SEBS), high-density polyethylene (HDPE), and polystyrene (PS). The blend compositions of the binary blends PP/X were 10 wt % X and 90 wt % PP, while those of the ternary blends PP/X/Y were 10 wt % of X and 90 wt % of PP/Y, or 10 wt % Y and 90 wt % PP/X (PP/Y and PP/X were of identical composition 90:10); X, Y being SEBS, HDPE, or PS. The results are interpreted for the effect of each individual component by comparing the binary blends with the reference system PP, and the ternary blends with the respective binary blends as the reference systems. The ternary blend PP/SEBS/HDPE showed properties distinctly superior to those of PP/SEBS/PS or the binary blends PP/SEBS and PP/HDPE. Differences in the tensile yield behavior of the different samples and their correlation with impact strength suggested shear yielding as the possible mechanism of enhancement of impact strength. Scanning electron microscopic study of the impact fractured surfaces also supports the shear yielding mechanism of impact toughening of these blends.     

Relationship between cell morphology and impact strength of microcellular foamed high‐density polyethylene/polypropylene blends

Polymer blends, such as those resulting from recycling postconsumer plastics, often have poor mechanical properties. Microcellular foams have been shown to have the potential to improve properties, and permit higher‐value uses of mixed polymer streams. In this study, the effects of microcellular batch processing conditions (foaming time and temperature) and HDPE/PP blend compositions on the cell morphology (the average cell size and cell‐population density) and impact strength were studied. Optical microscopy was used to investigate the miscibility and crystalline morphology of the HDPE/PP blends. Pure HDPE and PP did not foam well at any processing conditions. Blending facilitated the formation of microcellular structures in polyolefins because of the poorly bonded interfaces of immiscible HDPE/PP blends, which favored cell nucleation. The experimental results indicated that well‐developed microcellular structures are produced in HDPE/PP blends at ratios of 50:50 and 30:70. The cell morphology had a strong relationship with the impact strength of foamed samples. Improvement in impact strength was associated with well‐developed microcellular morphology. Polym. Eng. Sci. 44:1551–1560, 2004. © 2004 Society of Plastics Engineers.     

Characterization of the free volume in high‐impact polystyrene/polypropylene and high‐impact polystyrene/high‐density polyethylene blends probed by positron annihilation spectroscopy

The free‐volume properties of high‐impact polystyrene (HIPS)/polypropylene (PP) and HIPS/high‐density polyethylene (HDPE) blends were investigated by means of positron annihilation lifetime spectroscopy (PALS). The measured results show that the free‐volume holes in the semicrystalline polymers, such as PP and HDPE, were not large enough to accommodate the branched chains and the end groups of the macromolecular chains in HIPS to produce favorable interactions between the semicrystalline polymers and the HIPS polymer in these blends; thus immiscible blends were formed. The weak interaction between two dissimilar polymer molecules only took place in the regions between two amorphous phases. In addition, the observed negative deviations of the longest lifetime intensity and the free‐volume fraction were attributed to the influence of the interfacial polarization during PALS measurement. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1507–1514, 2003     

Compatibilization as a Procedure for Recycling of Commingled Polyolefin Waste

An efficient reactive compatibilization system based on the combination of liquid polybutadienes (both without and with functional groups) and dialkyl peroxide has been developed for polyolefin blends. Practical applications of the reactive blending procedure for recycling of commingled polyolefin waste were proposed. Tensile impact strength was used as the main criterion of compatibilization efficiency. Liquid polybutadiene without functional groups is an effective compatibilizer for the blends composed of virgin polyolefin components, while the properties of blends prepared from a control damaged polyolefin or from real polyolefin waste are more affected by maleinized liquid polybutadiene. Incorporation of a basic inorganic admixture and a small amount of elemental sulfur can increase the compatibilization efficiency. Uncompatibilized and reactive compatibilized LDPE/HDPE/PP model blends and blends of real polyolefin waste were studied by capillary rheometry. The flow behavior of reactive‐compatibilized systems is close to that of uncompatibilized ones; these systems can be processed using current procedures of plastic industry.     

Compatibilization of poly(lactic acid)/high impact polystyrene interface using copolymer poly(stylene‐ran‐methyl acrylate)

In this work, a surfactant‐free emulsion polymerization method was utilized to synthesize poly(styrene‐ran‐methyl acrylate) (PSMA) at a styrene/(methyl acrylate) mole ratio of 75/25 with the aim to compatibilize high impact polystyrene (HIPS)/poly(lactic acid) (PLA) interface. HIPS/PLA blends with different PSMA contents were prepared. Their phase morphologies, mechanical properties, and rheological and crystallization behaviors were investigated using scanning electron microscopy, tensile tests, rotational rheometry, and differential scanning calorimetry. The rheological results showed that the complex viscosity, storage moduli, and loss moduli of PLA/HIPS blends were enhanced with increasing PSMA content. A decrease in the degree of crystallinity of PLA in PLA/HIPS blends with the addition of PSMA was observed in the differential scanning calorimetry results. It was also revealed that the addition of a small amount of PSMA can effectively improve the compatibility and thus the interfacial adhesion of the PLA/HIPS blends, thereby reducing the size of the HIPS dispersion phase. When 1 wt % of PSMA was used, compared with the PLA/HIPS blends without PSMA, the tensile strength and notched Charpy impact strength of PLA/HIPS blends were improved by 95.3% and 104.8%, respectively. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45799.     

The effect of matrix toughness and dispersed elastomer phase on the brittle-ductile transition in PP/HDPE/SBS blends

In this paper the sbrittle-ductile transition of polypropylene, high density polyethylene, and a styrene-butadiene-styrene triblock copolymer (PP/HDPE/SBS) ternary blends is investigated for fixed compositions and prepared under various conditions. The morphology of the SBS dispersed phase particles and impact strength of the PP ternary blends is closely related to the processing conditions. There is a sharp Brittle-Ductile transition for the ternary blends when interparticle distance T becomes less than the critical interparticle distance T_c. Both the impact strength in general and more specifically, T_c depend upon the toughness of the PP/HDPE composite matrix.     

Morphology and mechanical properties of polypropylene/high‐impact polystyrene blends from postconsumer plastic waste

The compatibilizing effect of the triblock copolymer poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) on the morphological and mechanical properties of virgin and recycled polypropylene (PP)/high‐impact polystyrene (HIPS) blends was studied, with the properties optimized for rigid composite films. The components of the blend were obtained from municipal plastic waste, PP being acquired from mineral water bottles (PP_b) and HIPS from disposable cups. These materials were preground, washed only with water, dried with hot air, and ground again (PP_b) or agglutinated (HIPS). Blends with three different weight ratios of PP_b and HIPS (6:1, 6:2, and 6:3) were prepared, and three different concentrations of SEBS (5, 6, and 7 wt %) were used for investigations of its compatibilizing effect. Scanning electron microscopy showed that SEBS reduced the diameter of dispersed HIPS particles in the globular and fibril shapes and improved the adhesion between the disperse phase and the matrix. However, SEBS interactions with PP_b and HIPS influenced the mechanical properties of the compatibilized PP_b/HIPS/SEBS blends. An adequate composition of PP/HIPS, for both virgin and recycled blends, for applications in composite films with characteristics similar to those of synthetic paper was obtained with a minimal amount of SEBS and a maximal HIPS/PP ratio in the range of concentrations studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2861–2867, 2003     

Recycling of commingled plastics waste containing polypropylene,polyethylene, and paper

Polymer waste recycling is a major technical problem, because large amounts of synthetic polymers are produced every day and polymeric wastes are gathered from municipal solid wastes. There are a few polyolefins, such as polyethylene (PE) and polypropylene (PP) with huge amounts of paper in the waste materials. In order to recycle the commingled plastics waste that contains paper, hydrolytic treatment is needed prior to conventional processing. In this project, the optimum conditions of hydrolytic treatment of paper and the mechanical properties and morphological state of different compositions of PP high‐density PE (HDPE) blends with paper were studied. Ethylene‐propylene‐diene copolymer (EPDM) was added to improve the mechanical properties of blends. The results show that the hydrolytic treatment of paper improves the mechanical properties, such as the tensile strength and modulus of the PP/HDPE/paper composites relative to the untreated samples, and up to 30% paper can be added to commingled PP and HDPE blends. The EPDM was used as an impact modifier. The plastics waste containing paper can be used in applications such as artificial wood. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2573–2577, 2001     

Compatibilizers for recycling of the plastic mixture wastes. II. The effect of a compatibilizer for binary blends on the properties of ternary blends

In this article, we discuss the effect of a compatibilizer for binary blends on the properties of ternary blends composed of high‐density polyethylene (HDPE), polypropylene (PP), or polystyrene (PS) and poly(vinyl chloride) (PVC) virgin polymers with a simulated waste plastics fraction. Chlorinated polyethylene (CPE), ethylene–propylene rubber (EPR), and their 1/1 (w/w) mixture were tested as compatibilizers for the HDPE/PP/PVC ternary blend. CPE, styrene‐ethylene‐propylene block copolymer (SEP), or their 1/1 (w/w) mixture were tested as compatibilizers for the HDPE/PS/PVC ternary blend. The composition of the ternary blends were fixed at 8/1/1 by weight ratio. The amount of the compatibilizer was 3 phr. Rheological, mechanical, and thermal properties were measured. For the 8/1/1 HDPE/PP/PVC ternary blends, the tensile strength was slightly decreased, but the impact strength was significantly increased by adding EPR, CPE, or their mixture. EPR exhibited the most significant impact modification effect for the ternary blends. In a similar way, for 8/1/1 HDPE/PS/PVC ternary blends, on adding SEP, CPE, or their mixture, the tensile strength was slightly decreased, but the impact strength was noticeably increased. It was found that the SEP worked much better as an impact modifier for the ternary blends than CPE or the SEP/CPE mixture did. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1048–1053, 2000     

ABS/HIPS相容性的研究

采用苯乙烯-马来酸酐共聚物(SMA)作为丙烯腈-丁二烯-苯乙烯共聚物/高抗冲聚苯乙烯(ABS/HIPS)的相容剂,研究了SMA对ABS/HIPS共混体系力学性能的影响,并用扫描电子显微镜对共混物的亚微观形态结构进行了分析。结果表明,SMA的加入起到了很好的增容作用。随着HIPS/SMA用量的增加,共混物的冲击性能先增大后减小,当HIPS/SMA=8.5/1.5(质量比),且HIPS/SMA质量分数为10%时,共混物的缺口冲击强度达到97.1J/m,同时拉伸强度和弯曲强度最大。