Study on oil fouling in a double pipe heat exchanger with mitigation by a surfactant

Fouling of oils on heat exchanger surfaces and pipelines is a common problem in a variety of industrial applications. This is because the oil deposits on the heat transfer surface causes an increase in pressure drop and a decrease in heat exchanger efficiency. In the current work, oil fouling in double pipe heat exchanger was investigated and mitigated using a surface‐active agent for the flow of a dispersion fluid containing different dispersed oil fractions in water. The effect of the dispersed oil fraction (5%vol and 10%vol) and temperature (35°C‐55°C) on the oil fouling rate was studied and discussed under turbulent flow conditions for both hot and cold fluids. Different amounts of alkylbenzene sulfonate as a surfactant were added to reduce the fouling rate under turbulent flow. It was found that the fouling thermal resistance (R_f) increases when the fluid temperature decreases. The higher the dispersed oil fraction, the higher the R_f for all temperatures due to higher oil deposition. Addition of 0.2%vol to 0.5%vol of alkylbenzene sulfonate caused an appreciable reduction in R_f depending on oil fraction and Reynolds number. The mitigation percent was higher for a lower Reynolds number, reaching up to 96%.     

一种监测换热器污垢的新方法

在考虑污垢对换热器传热性能影响的基础上,提出换热器当量总污垢热阻和污垢函数的概念,并给出换热器当量总污垢热阻的监测方法,讨论了换热流型、传热有效度ε和冷热流体热容量率比R对换热器当量总污垢热阻的影响。     

An empirical study on heat transfer and pressure drop characteristics of CuO–base oil nanofluid flow in a horizontal helically coiled tube under constant heat flux

An experimental investigation has been carried out to study the heat transfer and pressure drop characteristics of nanofluid flow inside horizontal helical tube under constant heat flux. The nanofluid is prepared by dispersion of CuO nanoparticle in base oil and stabilized by means of an ultrasonic device. Nanofluids with different particle weight concentrations of 0.5%, 1% and 2% are used. The effect of different parameters such as flow Reynolds number, fluid temperature and nanofluid particle concentration on heat transfer coefficient and pressure drop of the flow are studied. Observations show that by using the helically coiled tube instead of the straight one, the heat transfer performance is improved. Also, the curvature of the tube will result in the pressure drop enhancement. In addition, the heat transfer coefficient as well as pressure drop is increased by using nanofluid instead of base fluid. Furthermore, the performance evaluation of the two enhanced heat transfer techniques studied in this investigation shows that applying helical tube instead of the straight tube is a more effective way to enhance the convective heat transfer coefficient compared to the second method which is using nanofluids instead of the pure liquid.     

Pressure drop and thermal characteristics of CuO-base oil nanofluid laminar flow in flattened tubes under constant heat flux

An experimental investigation has been carried out to study the heat transfer and pressure drop characteristics of nanofluid flow inside horizontal flattened tubes under constant heat flux. The nanofluid is prepared by dispersion of CuO nanoparticle in base oil and stabilized by means of an ultrasonic device. Nanofluids with different particle weight concentrations of 0.2%, 0.5%, 1% and 2% are used. Copper tubes of 11.5 mm I.D. are flattened into oblong shapes and used as test sections. The nanofluid flowing inside the tube is heated by an electrical heating coil wrapped around it. Required data are acquired for laminar and hydrodynamically fully developed flow inside round and flattened tubes.The effect of different parameters such as flow Reynolds number, flattened tube internal height and nanofluid particle concentration on heat transfer coefficient and pressure drop of the flow is studied. Observations show that the heat transfer performance is improved as the tube profile is flattened. Flattening the tube profile resulted in pressure drop increasing. In addition, the heat transfer coefficient as well as pressure drop is increased by using nanofluid instead of base fluid. Furthermore, the performance evaluation of the two enhanced heat transfer techniques studied in this investigation shows that applying flattened tubes instead of the round tube is a more effective way to enhance the convective heat transfer coefficient compared to the second method which is using nanofluids instead of the base liquid.     

Experimental and analytical investigation on an automobile radiator with CuO/EG‐water based nanofluid as coolant

In the present study, experimental and analytical thermal performance of automobile radiator using nanofluids is investigated and compared with performance obtained with conventional coolants. Effect of operating parameters and nanoparticle concentration on heat transfer rate are studied for water as well as CuO/EG‐water based nanofluid analytically. The results are presented in the form of graphs showing variations of net heat transfer rate for various coolant flow rate, air velocity, and source temperature for various CuO/EG‐water based nanofluids. Experimental results indicate that with the increase in coolant flow rate and air velocity, heat transfer rate increases, reaches maximum and then decreases. Experimental investigation of a radiator is carried out using CuO/EG‐water based nanofluids. Results obtained by experimental work and analytical MATLAB code are almost the same. Maximum absolute error in water and air side is within 12% for all flow condition and coolant fluids. Nusselt number of nanofluid is calculated using equation number 33[9]. The results obtained from experimental work using 0.2% volume CuO/EG‐water based nanofluids are compared with the results obtained from MATLAB code. The results show that the maximum error in the outlet temperature of the coolant and air is 12% in each case. Thus MATLAB code can be used for different concentration of nanofluids to study the effect of operating parameters on heat transfer rate. Thus MATLAB code developed is valid for given heat exchanger applications. From the results obtained by already validated MATLAB code, it is concluded that increase in coolant flow rate, air velocity, and source temperature increases the heat transfer rate. Addition of nanoparticles in the base fluid increases the heat transfer rate for all kind of base fluids. Among all the nanofluid analyzed in this study, water‐based nanofluid gives highest value of heat transfer rate and is recommended for the heat exchanger applications under normal operating conditions. Maximum enhancement is observed for ethylene glycol‐water (4:6) mixture for 1% volume concentration of CuO is almost equal to 20%. As heat transfer rate increases with the use of nanofluids, the heat transfer area of the radiator can be minimized.     

Effect of Serpentine Grooves on Heat Transfer Characteristics of Microchannel Heat Sink with Different Nanofluids

An experimental and numerical investigation of the thermal performance of three different nanofluids ethylene glycol‐based CuO, water‐based CuO, and Al₂O₃ is done in a serpentine‐shaped micorchannel heat sink. The microchannels considered ranged from 810 μm to 890 μm in hydraulic diameter and were made of copper material. The experiments were conducted with the Reynolds number ranging from approximately 100 to 1300. The forced convective heat transfer coefficient of nanofluids shows that there is an improved heat transfer rate compared to base fluids water and ethylene glycol. The experimental results also confirm that there is an earlier transition from laminar to turbulent flow in microchannels. The results prove that as the hydraulic diameter decreases there is increased pressure drop and the heat transfer coefficient increases for both the base fluids and nanofluids. The flow characteristics are discussed based on the pressure drop. While investigating the heat transfer coefficient of the three different nanofluids the nanofluid CuO/EG has the highest heat transfer coefficient as a result of the material's property. This research also will encourage young researchers to work on nanofluids of varying nanoparticle size and concentration to discover new results.     

考虑污垢时换热器热力学性能的评价

在分析污垢对换热器传热性能影响的基础上,在考虑污垢时采用Ｙｏｎｇ损率这一指标对换热器的热力学性能进行了评价,讨论了传热数和冷热流体热容量率比对其性能的影响,并把结果与不考虑污垢时的情况进行了比较,得到了一些有益的结论。     

Thermal Performance Improvement of Tractor Radiator Using CuO/Water Nanofluid

This research work discusses the heat transfer improvement in a tractor radiator with nanosized particles of CuO with water as base fluid. The nano materials and its suspension in fluids as particles have been the subject of intensive study worldwide recently since pioneering researchers recently discovered the anomalous thermal behavior of these fluids. The engine cooling in heavy vehicles is an important factor for their performance in the intended application. Here, the tractor engine radiator cooling is enhanced by the nanofluid mechanism of heat transfer for its improved performance in agricultural work. Through the improvement of tractor engine cooling through the radiator a greater area can be ploughed and cultivated within a short time span. Heat transfer in automobiles is achieved through radiators. In this research work an experimental and numerical investigation for the improved heat transfer characteristics of a radiator using CuO/water nanofluid for 0.025 and 0.05% volume fraction is done with an inlet temp of 50 °C to 60 °C under the turbulent flow regime (8000 ≤ Re ≤ 25000). The overall heat transfer coefficient decreases with an increase in nanofluid inlet temperature of 50 °C to 60°C. The experimental results of the heat transfer using the CuO nanofluid is compared with the numerical values. The results in this work suggest that the best heat transfer enhancement can be obtained compared with the base fluid by using a system with CuO/ water nanofluid‐cooled radiators.     

Experimental investigation of heat transfer and friction factor with water–propylene glycol based CuO nanofluid in a tube with twisted tape inserts

Convective heat transfer and friction factor characteristics of water/propylene glycol (70:30% by volume) based CuO nanofluids flowing in a plain tube are investigated experimentally under constant heat flux boundary condition. Glycols are normally used as an anti-freezing heat transfer fluids in cold climatic regions. Nanofluids are prepared by dispersing 50 nm diameter of CuO nanoparticles in the base fluid. Experiments are conducted using CuO nanofluids with 0.025%, 0.1% and 0.5% volume concentration in the Reynolds numbers ranging from 1000 < Re < 10000 and considerable heat transfer enhancement in CuO nanofluids is observed. The effect of twisted tape inserts with twist ratios in the range of 0 < H/D < 15 on nanofluids is studied and further heat transfer augmentation is noticed. The increment in the pressure drop in the CuO nanofluids over the base fluid is negligible but the experimental results have shown a significant increment in the convective heat transfer coefficient of CuO nanofluids. The convective heat transfer coefficient increased up to 27.95% in the 0.5% CuO nanofluid in plain tube and with a twisted tape insert of H/D = 5 it is further increased to 76.06% over the base fluid at a particular Reynolds number. The friction factor enhancement of 10.08% is noticed and increased to 26.57% with the same twisted tape, when compared with the base fluid friction factor at the same Reynolds number. Based on the experimental data obtained, generalized regression equations are developed to predict Nusselt number and friction factor.     

Thermal and rheological characteristics of CuO–Base oil nanofluid flow inside a circular tube

In the present experimental investigation, stable CuO–Base oil nanofluids with different particle weight fractions of 0.2% to 2% are prepared. Then, these fluids are used for heat transfer measurements as well as rheological behavior investigation. Density, thermal conductivities, viscosities and specific heat capacities of base fluid and all nanofluids at different temperatures are measured and the effect of nanoparticles concentration on fluid properties is investigated. Also, heat transfer characteristics of CuO–Base oil nanofluids laminar flow in a smooth tube under constant heat flux are studied experimentally. Experimental results clearly indicate that addition of nanoparticles into the base fluid enhances the thermal conductivity of the fluid and the enhancement increases with increasing of particle concentration. For the particle concentrations tested, nanofluids exhibit Newtonian behavior. It is observed that the dynamic viscosity substantially increases with the increase in nanoparticle concentration and this increase is more pronounced at the lower temperatures of the nanofluid. The specific heat capacity of nanofluids is significantly less than that of base fluid and it is decreased with the increase in nanofluid concentration. The results show that for a specific nanoparticle concentration, there is an increase in heat transfer coefficient of nanofluid flow compared to pure oil flow. A maximum increase of 12.7% in Heat Transfer coefficient was observed for 2 wt.% nanofluid at the highest Reynolds number studied in this investigation. Furthermore, heat transfer coefficients obtained using experimental fluid properties are compared to those obtained using the existing theoretical models for fluid properties.     

Investigation of thermohydraulic performance of triple concentric-tube heat exchanger with CuO/water nanofluid: Numerical approach

In this study, numerical investigation of CuO/water nanofluids in a triple concentric-tube heat exchanger has been carried out using a commercial CFD software. The primary objective of this study is to conduct a heat transfer and pressure drop characteristics of water-based CuO nanofluids under turbulent flow regime. Reynolds number for the nanofluid has also been considered in the range of 2500 to 10,000 with a nanoparticle volume concentration of 0% to 3%. The effects of flow rate, volume concentration of nanoparticles, and flow arrangement on heat transfer performance of nanofluid have been studied for four flow arrangements. The comparison of the performance with and without nanofluid has been done. It was found that thermal performance and overall effectiveness increased with the increase in Reynolds number and volume concentration of nanoparticles in all the four flow arrangements for the considered range of operating parameters.     

Use of segmental baffle in shell and tube heat exchanger for nano emulsions

Among the heat exchangers (HE), the shell and tube type is being widely used in different applications like oil, chemical, and power plant Industries. The incorporation of segmental baffles (SB) improves the HE capacity from higher temperature fluid to lower temperature fluid. Nanofluids can be effectively used to enhance the heat transfer rate. In this study, numerical simulations have been carried out in a shell and tube heat exchanger (STHX). Among HE design methods, Tubular Exchanger Manufacturers Association (TEMA) standard is being used for better design by many researchers. In this paper, the computational fluid dynamics analysis was carried out with Al₂O₃, CuO, and SiO₂ nanofluids amid 1, 3, and 5 vol. % with water emulsion to enhance the heat transfer coefficient of STHX. The nanofluid has been used in the cold fluid of the HE and on the other side hot water is used. From the results, it is noticed that with the increase of Nanofluids, the value of heat transfer coefficients is found to be increasing. The overall heat transfer coefficient has been enhanced for Al₂O₃, CuO, and SiO₂ about 10.41%, 12.27%, and 9.56%, respectively, at 0.22 kg/s for the 5 vol. % addition. It is also depicted that the pressure drop is increasing with the incorporation of nanofluids.     

Numerical analysis of performance of water‐based nanofluid flowing through tube bent at 90°

The aim of the present study is to analyze the performance of CuO nanofluids with water as the base fluid in the flat tube bent at 90°. The analytical analysis has been performed under different Reynolds number as well as nanoparticle volume concentrations. Various thermophysical properties, that is, density, thermal conductivity, viscosity, and specific heat capacity have been estimated with well‐developed models of each, presented during previous studies carried out in the field of nanofluids. The simulation work has been performed with the help of the finite volume method. It was concluded from this study that heat transfer coefficient and Nusselt number of nanofluids at different volume concentrations between 0.1% to 0.5% v/v CuO is higher than that of the base fluids. The pressure drop obtained upon the use of nanofluids is found to be higher than the base fluid. The study also proves that nanofluids have a huge potential in playing an important role in decreasing sizes of heat transfer systems.     

Numerical analysis of laminar flow heat transfer of nanofluids in a flattened tube

In this work, a three-dimensional analysis is used to study the heat transfer performance of nanofluid flows through a flattened tube in a laminar flow regime and constant heat flux boundary condition. CuO nanoparticles dispersed in ethylene glycol with particle volume concentrations ranging between 0 and 4 vol.% were used as working fluids for simulating the heat transfer of nanofluids. Effects of some important parameters such as nanoparticle volume concentration, particles Brownian motions, and Reynolds number on heat transfer coefficient have been determined and discussed in details. Results have shown that the heat transfer coefficient increases with increase in the volume concentration level of the nanoparticle, Brownian motion and the Reynolds number. Numerical results have been validated by comparison of simulations with those available in the literature.     

On the evaluation of a finned annular tube in convective heat transfer performance in the presence of Ag/oil nanofluid for a constant thermal flux rate boundary condition

In the present empirical work, the effectiveness of a finned annular tube in the presence of Ag/oil nanofluid is investigated. An annular tube with axial fins was considered as the test case. Suspended Ag nanoparticles in different volume concentrations of 0.011%, 0.044%, and 0.176% were examined in this work. The setup was designed in a way to be sure that the flow is hydrodynamically fully developed along the tube. This experiment has been done in a laminar flow regime in which Reynolds number was less than 160 for all the studied cases. The finned annular tube was wrapped with a coil that satisfied the condition of a constant thermal flux rate of 204 W on the outer boundary. Based on the acquired data, the convective heat transfer coefficient was obtained for all the nanofluid cases and compared to the base fluid. It was observed that the convective heat transfer coefficient substantially rises by increasing the nanoparticles. Which for the best case (volume concentration of 0.171% and Reynolds number of about 160), this factor was about a 33% enhancement compared to the base fluid.     

Convective boiling and particulate fouling of stabilized CuO-ethylene glycol nanofluids inside the annular heat exchanger

Thermal performance of convective flow boiling heat transfer and particulate fouling of CuO/EG nanofluids has been experimentally studied inside the annular heat exchanger. CuO nanoparticles were well-dispersed and stabilized using a new combinational method (adding surfactant, stirring, pH control and sonication) in ethylene glycol (EG) as the base fluid in different weight fractions of nanoparticles (0.1–0.4%). Despite stabilizing the nanofluids, a considerable boiling heat transfer reduction due to the fouling resistance has been reported. Subsequently, scale formation and particulate fouling of nanofluids in term of fouling resistance has experimentally been investigated. Influences of operating parameters on the fouling resistance and heat transfer coefficient are investigated and briefly discussed.     

The study of laminar convective heat transfer of CuO/water nanofluid through an equilateral triangular duct at constant wall heat flux

The present paper focuses on the heat transfer of an equilateral triangular duct by employing the CuO/water nanofluid in a laminar flow and under constant heat flux condition. The triangular ducts were used due to their ease of creation and high compaction. They have less pressure drop when compared to the circular and non‐circular ducts and their other attributes are very useful in industrial applications. These reasons cause their heat transfer characteristics to be very important. In this paper, to improve the heat transfer of an equilateral triangular duct, a CuO/water nanofluid was employed. The nanofluid was conducted through an equilateral triangular duct with a constant wall heat flux. Results show that the experimental heat transfer coefficient of the CuO/water nanofluid is more than that of distilled water. Also, the experimental heat transfer coefficient of a CuO/water nanofluid is greater than the theoretical one. The heat transfer enhancement of the equilateral triangular duct increases with the nanofluid volume concentration as well as the Peclet number. So a 41% enhancement in the convective heat transfer coefficient for a 0.8% CuO/water nanofluid can be seen when compared to pure water. © 2012 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley Online Library ( wileyonlinelibrary.com/journal/htj ). DOI 10.1002/htj.21011     

Numerical Analysis of Turbulent Forced Convection of Nanofluid Flow over a Heated Shallow Cavity

This work presents a numerical investigation of turbulent forced convection of a nanofluid over a heated cavity in a horizontal duct. Heat transfers in separated flows are frequently encountered in engineering applications, such as: heat exchangers, axial and centrifugal compressor blades, gas turbines blades, and microelectronic circuit boards. Thus, it is very essential to understand the mechanisms of heat transfer in such regions in order to enhance heat transfer. Different volume fractions of nanoparticles are presented in the base fluid and different types of nanoparticles are used. The objective of this study is to check the effect of nanofluid on heat transfer in such a configuration. Numerical simulations are performed for pure water and four nanofluids (Cu, CuO, Ag, and Al₂O₃). The results are analyzed through the thermal and dynamical fields with a particular interest to the skin friction coefficient and Nusselt number evolutions. The average Nusselt number increases with the volume fraction of nanoparticles for the whole tested range of Reynolds number. A correlation of average Nusselt number versus Reynolds number and volume fraction of each type of nanoparticles over the cavity wall is proposed in this paper.     

Experimental Investigation of Overall Heat Transfer Coefficient of Al2O3/Water–Mono Ethylene Glycol Nanofluids in an Automotive Radiator

In this research, the overall heat transfer coefficient of Al₂O₃/water–mono ethylene glycol (MEG) nanofluids is investigated experimentally in a car radiator under laminar flow conditions. The experimental rig developed is similar to the automotive cooling system. The stable nanofluid used is prepared by a two‐step method. Ultrasonication is done for proper dispersion of 20 nm Al₂O₃ nanoparticle in carrier fluid water and MEG mixture with 50:50 proportions by volume. The experimental study showed that use of a nanofluid enhances the overall heat transfer coefficient as compared to the base fluid. In this study as the nanoparticle volume fraction increases from 0% to 0.8%, the overall heat transfer coefficient also increases. It was observed that as the nanofluid inlet temperature increased from 65 °C to 85 °C, the overall heat transfer coefficient decreased. It was found that using a 0.2% volume fraction Al₂O₃/water–MEG nanofluid can enable a 36.69 % reduction in surface area of the radiator.     

Experimental investigation of Al2O3–MgO hot hybrid nanofluid in a plate heat exchanger

Exergy–energy analysis of the plate heat exchanger is experimentally performed with different Al₂O₃–MgO hybrid nanofluid (HyNf) as a hot fluid. There were six combinations of fluids, namely, deionized (DI) water, ethylene glycol–DI water brine (1:9 volume ratio), propylene glycol–DI water brine (1:9 volume ratio), base fluids and their respective Al₂O₃–MgO (4:1 particle volume ratio) HyNfs of 0.1% total volume concentration. The effects of different flow rates and hot inlet temperatures on the heat transfer rate, heat transfer coefficient, pump work, irreversibility, and performance index (PI) are investigated. It is witnessed that the heat transfer rate, heat transfer coefficient, pump work, and irreversibility enhances with the flow rate and nanoparticle suspension. While the PI declines with a rise in the flow rate, the heat transfer rate, heat transfer coefficient, PI, and irreversibility rise up maximum for MgO–alumina (1:4) DI water HyNf upto 11.8%, 31.7%, 11.1%, and 4.05%, respectively. The pump work enhances upto 1.6% for MgO–alumina (1:4)/EG–DI water (1:9) HyNf.