Experimental investigation of heat transfer coefficient and friction factor of ethylene glycol water based TiO2 nanofluid in double pipe heat exchanger with and without helical coil inserts

Heat transfer coefficient and friction factor of TiO₂ nanofluid flowing in a double pipe heat exchanger with and without helical coil inserts are studied experimentally. The experiments are conducted in the range of Reynolds number from 4000 to 15,000 and in the volume concentration range from 0.0004% to 0.02%. The base fluid is prepared by considering 40% of ethylene glycol and 60% of distilled water. The heat transfer coefficient and friction factor get enhanced by 10.73% and 8.73% for 0.02% volume concentration of nanofluid when compared to base fluid flowing in a tube. Heat transfer coefficient and friction factor further get enhanced by 13.85% and 10.69% respectively for 0.02% nanofluid when compared to base fluid flowing in a tube with helical coil insert of P/d = 2.5. The measured values of heat transfer coefficient and friction factor are compared with the published literature. Based on the experimental data, generalized correlations are proposed for Nusselt number and friction factor. The results are presented in graphical and tabular form. Uncertainty analysis is also carried out and the experimental error is in the range of ± 10%.     

Experimental studies on heat transfer and friction factor characteristics of turbulent flow through a circular tube fitted with regularly spaced helical screw-tape inserts

Experimental investigation of heat transfer and friction factor characteristics of circular tube fitted with full-length helical screw element of different twist ratio, and helical screw inserts with spacer length 100, 200, 300, and 400 mm have been studied with uniform heat flux under turbulent flow condition. The experimental data obtained are verified with those obtained from plain tube published data. The effect of spacer length on heat transfer augmentation and friction factor, and the effect of twist ratio on heat transfer augmentation and friction factor have been presented separately. The decrease in Nusselt number for the helical twist with spacer length is within 10% for each subsequent 100 mm increase in spacer length. The friction factor for helical twist insert with spacer length 100 mm is very much close to value of friction factor for full-length helical twist for all Reynolds number and decreases by 5% for each 100 mm increment space length indicating that there is no much reduction in pumping power. Hence the helical screw inserts with spacer can only be used for heat augmentation only in turbulent flow with less reduction in pumping power. Empirical correlation were formed for explaining data and found to fit experimental data within ±10%, and ±20%, respectively, for Nusselt number and friction factor.     

Turbulent heat transfer and friction factor of Al2O3 Nanofluid in circular tube with twisted tape inserts

The thermophysical properties like thermal conductivity and viscosity of Al₂O₃ nanofluid is determined through experiments at different volume concentrations and temperatures and validated. Convective heat transfer coefficient and friction factor data at various volume concentrations for flow in a plain tube and with twisted tape insert is determined experimentally for Al₂O₃ nanofluid. Experiments are conducted in the Reynolds number range of 10,000–22,000 with tapes of different twist ratios in the range of 0 < H/D < 83. The heat transfer coefficient and friction factor of 0.5% volume concentration of Al₂O₃ nanofluid with twist ratio of five is 33.51% and 1.096 times respectively higher compared to flow of water in a tube. A generalized regression equation is developed for the estimation of Nusselt number and friction factor valid for both water and nanofluid in plain tube and with inserts under turbulent flow conditions.     

Heat transfer and nanofluid flow characteristics through a circular tube fitted with helical tape inserts

Numerical investigations are performed using finite volume method to study laminar convective heat transfer and nanofluids flows through a circular tube fitted with helical tape insert. The wall of tube was subjected to a uniform heat flux boundary condition. The continuity, momentum and energy equations are discretized and the SIMPLE algorithm scheme is applied to link the pressure and velocity fields inside the domain for plain tube. Four different twist ratios of 1.95–4.89, two different types of nanoparticles, Al₂O₃ and SiO₂ with different nanoparticle shapes of spherical, cylindrical and platelets, and 0.5–2.0% volume fraction in base fluid (water) and nanoparticle diameter in the range of 20–50 nm were used to identify their effect on the heat transfer and fluid flow characteristics through a circular tube fitted with helical tape insert geometries. The results indicate that the four types of nanofluid achieved higher Nusselt number than pure water. Nanofluid with Al₂O₃ particle achieved the highest Nusselt number. For all the cases studied, the Nusselt number increased with the increase of Reynolds number and with the decrease of twist ratio of helical tape insert.     

Estimation of heat transfer coefficient and friction factor in the transition flow with low volume concentration of Al2O3 nanofluid flowing in a circular tube and with twisted tape insert

Experiments to evaluate heat transfer coefficient and friction factor for flow in a tube and with twisted tape inserts in the transition range of flow with Al₂O₃ nanofluid are conducted. The results showed considerable enhancement of convective heat transfer with Al₂O₃ nanofluids compared to flow with water. It is observed that the equation of Gleninski applicable in transitional flow range for single-phase fluids showed considerable deviation when compared with values obtained with nanofluid. The heat transfer coefficient of nanofluid flowing in a tube with 0.1% volume concentration is 23.7% higher when compared with water at number of 9000. Heat transfer coefficient and pressure drop with nanofluid has been experimentally determined with tapes of different twist ratios and found to deviate with values obtained from equations developed for single-phase flow. A regression equation is developed to estimate the Nusselt number valid for both water and nanofluid flowing in the transition flow Reynolds number range in circular plain tube and with tape inserts. The maximum friction factor with twisted tape at 0.1% nanofluid volume concentration is 1.21 times that of water flowing in a plain tube.     

Experimental investigation of turbulent heat transfer and flow characteristics of SiO2/water nanofluid within helically corrugated tubes

Experiments were conducted to investigate the effect of nanofluid on turbulent heat transfer and pressure drop inside concentric tubes. Water and SiO₂ with mean diameter of 30 nm were chosen as base fluid and nano-particles, respectively. Experiments were performed for plain tube and five roughened tube with various heights and pitches of corrugations. Results show that adding the nano-particles in tube with high height and small pitch of corrugations augments the heat transfer significantly with negligible pressure drop penalty. It is discussed on relative Nusselt number and thermal performance of heat exchanger.     

Experimental Study on Laminar Forced Convection of Al2O3/Water and Multiwall Carbon Nanotubes/Water Nanofluid of Varied Particle Concentration with Helical Twisted Tape Inserts in Pipe Flow

In this study an experimental investigation has been carried out to analyze the laminar forced convection of Al₂O₃/water and multiwall carbon nanotubes (MWCNT)/water nanofluids through uniformly heated horizontal circular pipe with helical twisted tape inserts. Tests were conducted for varied range of nanoparticle volume concentration (0.15%, 0.45%, 0.60%, and 1%) and helical tape inserts of twist ratios of 1.5, 2.5, and 3. The heat transfer enhancement and the increase of friction factor of nanofluids with helical inserts are compared with that of pure water results with plain tube without inserts. The Nusselt number is found to increase with the increase in Peclet number and nanofluid concentration. The MWCNT/water nanofluids with helical screw tape inserts exhibits higher thermal performance compared to Al₂O₃/water nanofluid. The maximum thermal performance factor was found to be 1.79 and 1.99 for Al₂O₃/water and MWCNT/water nanofluids with helical twisted tape inserts, respectively. The pressure drop for Al₂O₃ nanofluid is found to be higher compared to the MWCNT nanofluid for all the twist ratio of helical screw tape inserts.     

Heat transfer,friction factor and effectiveness analysis of Fe3O4/water nanofluid flow in a double pipe heat exchanger with return bend

The convective heat transfer, friction factor and effectiveness of different volume concentrations of Fe₃O₄ nanofluid flow in an inner tube of double pipe heat exchanger with return bend has been estimated experimentally and turbulent flow conditions. The test section used in this study is of double pipe type in which the inner tube diameter is 0.019 m, the annulus tube diameter is 0.05 m and the total length of inner tube is 5 m. At a distance of 2.2 m from the inlet of the inner tube the return bend is provided. The hot Fe₃O₄ nanofluid flows through an inner tube, where as the cold water flows through an annulus tube. The volume concentrations of the nanoparticles used in this study are 0.005%, 0.01%, 0.03% and 0.06% with Reynolds number range from 15,000 to 30,000. Based on the results, the Nusselt number enhancement is 14.7% for 0.06% volume concentration of nanofluid flow in an inner tube of heat exchanger at a Reynolds number of 30,000 when compared to base fluid data; the pumping penalty of nanofluid is < 10%. The effectiveness of heat exchanger for water and nanofluid flow is explained in terms of number of transfer units (NTU) in order to estimate the overall performance of the double pipe heat exchanger. New correlations for Nusselt number and friction factor have been developed based on the experimental data.     

Heat transfer augmentation in a helical-ribbed tube with double twisted tape inserts

Turbulent convective heat transfer characteristics in a helical-ribbed tube fitted with twin twisted tapes have been investigated experimentally. The experiment was carried out in a double tube heat exchanger using the helical-ribbed tube having a single rib-height to tube-diameter ratio, e/D_H = 0.06 and rib-pitch to diameter ratio, P/D_H = 0.27 as the tested section. The insertion of the double twisted tapes with twist ratio, Y, in the range of 2.17 to 9.39 is to create vortex flows inside the tube. The inserted ribbed tube is arranged in similar directions of the helical swirl of the twisted tape and the helical rib motion of the tube (called co-swirl). Effects of the co-swirl motion of the ribbed tube and the double twisted tapes with various twist ratios on heat transfer and friction characteristics are examined. The results obtained from the ribbed tube and the twin twisted tape insert are compared with those from the smooth tube and the ribbed tube acting alone. The experimental results reveal that the co-swirling inserted tube performs much better than the ribbed/smooth tube alone at a similar operating condition. The co-swirl tube at Y ≈ 8 yields the highest thermal performance at lower Reynolds number (Re). In addition, the correlations of Nusselt number and friction factor as functions of Re, Pr and Y are also proposed.     

Heat transfer and friction factor characteristics in turbulent flow through a tube fitted with perforated twisted tape inserts

This work deals with the experimental investigation on Nusselt number, friction factor and thermal performance factor in a circular tube equipped with perforated twisted tape inserts with four different porosities of R_p = 1.6, 4.5, 8.9 and 14.7%. The experiments were conducted in a turbulent flow regime with Reynolds number ranging from 7200 to 49,800 using air as the working fluid under uniform wall heat flux boundary condition. The experimental results revealed that both heat transfer rate and friction factor of the tube fitted with perforated twisted tapes were significantly higher than those of the plain tube. Over the range investigated, Nusselt number, friction factor and thermal performance factor in the tube with perforated twisted tape inserts was found to be 110 –340, 110 –360 and 28–59% higher than those of the plain tube values, respectively. In addition, the empirical correlations of Nusselt number, friction factor and thermal performance factor were formulated from the experimental results of tape inserts.     

Al2O3–Water nanofluid heat transfer and entropy generation in a ribbed channel with wavy wall in the presence of magnetic field

In this article, a parametric study is conducted to evaluate heat transfer enhancement in a ribbed channel containing Al₂O₃–Water nanofluid with wavy wall. The physical domain is under the influence of the magnetic field that creates a negative force against the working fluid to move. Nanofluid with higher temperature enters the cool ribbed duct and heat is exchanged along the walls of channel. The effects of the dominant parameters including number of the blocks, solid volume fractions of nanofluid, Hartmann number, Reynolds number, and different states of amplitude sine waves are numerically tested on the local and average Nusselt number, skin friction, and total entropy generation. Excellent agreement between present study and previous literature is observed. It is found that, an augmentation in magnetic field will result in higher values of both local and average Nusselt number accompanying with bigger values of skin friction and entropy generation. Computations illustrate that, increasing the solid volume fraction of the Al₂O₃ nanoparticles will raise the Nusselt number and total entropy generation rate but its effect on the skin friction is negligible. Also, numerical results imply that increasing amplitude sine waves of the geometry has incremental effect on the Nusselt number and skin friction but its effect on the total entropy generation rate is not so clear. Moreover, by adding number of the used blocks in the presence of magnetic field, the local Nusselt number experiences more jumps but it does not increase the average Nusselt number, necessarily. In addition, using more blocks increases skin friction but it has a reverse effect on the total entropy generation rate.     

Experimental investigation of turbulent flow and convective heat transfer characteristics of alumina water nanofluids in fully developed flow regime

In this paper the convective heat transfer and friction factor of the nanofluids in a circular tube with constant wall temperature under turbulent flow conditions were investigated experimentally. Al₂O₃ nanoparticles with diameters of 40 nm dispersed in distilled water with volume concentrations of 0.1–2 vol.% were used as the test fluid. All physical properties of the Al₂O₃–water nanofluids needed to calculate the pressure drop and the convective heat transfer coefficient were measured. The results show that the heat transfer coefficient of nanofluid is higher than that of the base fluid and increased with increasing the particle concentrations. Moreover, the Reynolds number has a little effect on heat transfer enhancement. The experimental data were compared with traditional convective heat transfer and viscous pressure drop correlations for fully developed turbulent flow. It was found that if the measured thermal conductivities and viscosities of the nanofluids were used in calculating the Reynolds, Prandtl, and Nusselt numbers, the existing correlations perfectly predict the convective heat transfer and viscous pressure drop in tubes.     

Heat transfer augmentation in a circular tube with perforated double counter twisted tape inserts

The present study explored the effects of perforated double counter twisted tapes on heat transfer and fluid friction characteristics in a heat exchanger tube. The twisted tapes with four different porosities of R_p = 1.2, 4.6, 10.4 and 18.6% were used as counter-swirl flow generators in the test section. The experiments were conducted in a circular tube in turbulent flow regime with Reynolds number ranging from 7200 to 50,000 using air as the working fluid under uniform wall heat flux boundary condition. The experimental results demonstrated that the Nusselt number, friction factor and thermal enhancement efficiency were increased with decreasing porosity except porosity of 1.2%. The results also revealed that the heat transfer rate of the tube fitted with tapes were significantly increased with corresponding increase in friction factor. In the range of the present investigation, heat transfer rate and friction factor were obtained to be around 80 to 290% and 111 to 335% higher than those of the plain tube values, respectively. Based on constant blower power, the highest thermal enhancement efficiency of 1.44 was achieved. In addition, the empirical correlations of Nusselt number, friction factor and thermal enhancement efficiency were developed based on the experimental data.     

An experimental study on the heat transfer performance and pressure drop of TiO2-water nanofluids flowing under a turbulent flow regime

Nanofluid is a new class of heat transfer fluids engineered by dispersing metallic or non-metallic nanoparticles with a typical size of less than 100 nm in the conventional heat transfer fluids. Their use remarkably augments the heat transfer potential of the base liquids. This article presents the heat transfer coefficient and friction factor of the TiO₂-water nanofluids flowing in a horizontal double tube counter-flow heat exchanger under turbulent flow conditions, experimentally. TiO₂ nanoparticles with diameters of 21 nm dispersed in water with volume concentrations of 0.2–2 vol.% are used as the test fluid. The results show that the heat transfer coefficient of nanofluid is higher than that of the base liquid and increased with increasing the Reynolds number and particle concentrations. The heat transfer coefficient of nanofluids was approximately 26% greater than that of pure vol.%, and the results also show that the heat transfer coefficient of the nanofluids at a volume concentration of 2.0 vol.% was approximately 14% lower than that of base fluids for given conditions. For the pressure drop, the results show that the pressure drop of nanofluids was slightly higher than the base fluid and increases with increasing the volume concentrations. Finally, the new correlations were proposed for predicting the Nusselt number and friction factor of the nanofluids, especially.     

Heat transfer in a circular tube fitted with free-spacing snail entry and conical-nozzle turbulators

The paper presents the effect of a free-spacing snail entry together with conical-nozzle turbulators on turbulent heat transfer and friction characteristics in a uniform heat-flux tube. The insertions of the conical or converging nozzle (C-nozzle) with different pitch ratios (PR) in common with the free-space snail entry are examined in a Reynolds number range from 8000 to 18000. A substantial augmentation of heat transfer for using the C-nozzles and snail entrance is expected by a strong influence from nozzle-induced reverse/re-circulation motion and snail-produced vortex/swirl motion for high Reynolds number. The experimental result shows a considerable increase in friction factor and heat transfer over the plain tube under the same operation conditions. Over the range investigated, the Nusselt numbers for employing both the enhancement devices with PR = 2.0, 4.0 and 7.0 are found to be higher than that for the plain tube around 315%, 300% and 285% respectively. The results obtained are correlated in the form of Nusselt number as a function of Reynolds number, Prandtl number and pitch ratio. For performance comparison at equal pumping power, both the enhancement devices with the smallest pitch ratio perform the best, especially at low Reynolds number. The present results are also compared with correlations obtained from similar enhancement devices but without free-spacing entry.     

Experimental study of convective heat transfer and pressure drop of TiO2/water nanofluid

In this paper, an experimental study of convective heat transfer and pressure drop of turbulent flow of TiO₂-water nanofluid through a uniformly heated horizontal circular tube has been performed. The spherical TiO₂ nanoparticles with a nominal diameter of 15 nm are functionalized by a new chemical treatment and then dispersed in distilled water to form stable suspensions containing 0.1, 0.5, 1.0, 1.5 and 2.0% volume concentrations of nanoparticles. Results indicate that heat transfer coefficients increase with increasing the nanofluid volume fraction and it is not changed with altering the Reynolds number. The enhancement of the Nusselt number is about 8% for nanofluid with 2.0% nanoparticle volume fraction at Re = 11,800.     

Thermal Performance Assessment of Turbulent Tube Flow Through Wire Coil Turbulators

This paper presents characteristics of turbulent convective heat transfer in a tube fitted with wire coil turbulators. Two different wire coils are introduced: (1) with typical/uniform coil pitch ratio (CR) and (2) with periodically varying three-coil pitch ratio. Various uniform coil pitch ratios (CR = 4, 6, and 8) and two periodically varying coil pitch ratios, the D-coil (decreasing three-coil pitch ratio arrangement) and DI-coil (decreasing/increasing three-coil pitch ratio arrangement), are experimentally investigated in a uniform heat flux tube. The experiments are performed for turbulent flows with Reynolds numbers ranging between 4500 and 20,000. All of the experimental results are compared with those obtained from using the plain tube, while the thermal performance factor is evaluated under an equal pumping power constraint. The experimental results show that the use of the tube fitted with all wire coils leads to an advantage on the basis of heat transfer enhancement over the plain tube with no insert. It is also observed that the uniform-pitch wire coil with higher coil pitch ratio (CR = 8) gives a higher thermal performance factor compared to ones with lower coil pitch ratios (CR = 4 and 6). In addition, for two periodically varying coil pitch ratios, the DI-coil performs with better heat transfer rate than the uniform-pitch ratio (CR = 6) and the D-coil for all Reynolds number ranges studied. The empirical correlations developed in terms of coil pitch ratios (CR), varying coil pitch ratios (D-coil and DI-coil), and Reynolds number are fitting the experimental data within plus or minus 3% and 5% for Nusselt number (Nu) and friction factor (f), respectively. The results of the thermal performance factor for various CR, D-coil, and DI-coil values are also determined.     

Hydrothermal Characteristics of Spinel Manganese Ferrite Nanofluid in a Metal Foam Tube: Modeling of Experimental Results using Artificial Neural Network

In this research, an experimental evaluation is conducted on the hydrothermal behavior of water-based manganese ferrite nanofluid flowing in a metal foam tube. For this purpose, manganese ferrite nanoparticles are synthesized, and X-ray diffraction and scanning electron microscopy are implemented to specify the samples for determination of phase and size of nanoparticles. The effects of Reynolds number, Prandtl number, and presence of MnFe₂O₄ nanoparticles inside the water on the Nusselt number and friction factor have been studied. The experimental analysis shows that the increment of Reynolds number, Prandtl number, and nanoparticles concentration improve the heat transfer performance. The maximum of 19.1% and 10.5% increase in Nusselt number and friction factor have been achieved respectively by dispersion of 2 wt% manganese ferrite nanoparticles inside the deionized water at Reynolds number of 1,000. A hydrothermal index is proposed to consider the thermal and hydrodynamic characteristics of the nanofluid, and it is attained that the convection heat transfer improvement dominates the pressure drop in this work. According to the experimental results, the Nusselt number and friction factor of the nanofluid is modeled as a function of Reynolds number, Prandtl number, and nanoparticles concentration using artificial neural network with an acceptable precision.     

Heat transfer performance for turbulent flow through a tube using double helical tape inserts

The augmentation of heat transfer for turbulent fluid flow through a tube by using double helical tape inserts was investigated experimentally in the present work. The effects of insertion of the helical tape turbulators with different helix angles (9°, 15°, 21° and 28°) on heat transfer and pressure drop in the tube for Reynolds number ranging from 22,000 to 51,000 were examined. Experimental results showed that the heat transfer and thermal performance of the inserted tube were significantly increased compared to those of the plain tube. The study showed the Nussselt number, friction factor as well as thermal enhancement efficiency were increased with decreasing helix angles under the same operating conditions. The results indicated that the Nusselt number and friction factor were increased up to 305% and 170%, respectively, than those over the plain tube while the maximum thermal performance was found to be 215% for using the double helical tape insert with helix angle 9° at high Reynolds number. Furthermore, correlations of the Nusselt number and friction factor were developed in terms of the helix angle (α), Reynolds number (Re) and Prandtl number (Pr) based on the experimental data.     

Experimental and Numerical Investigation on Forced Convection in Circular Tubes With Nanofluids

In this paper an experimental and numerical study to investigate the convective heat transfer characteristics of fully developed turbulent flow of a water–Al₂O₃ nanofluid in a circular tube is presented. The numerical simulations are accomplished on the experimental test section configuration. In the analysis, the fluid flow and the thermal field are assumed axial-symmetric, two-dimensional, and steady state. The single-phase model is employed to model the nanofluid mixture and the k-? model is used to describe the turbulent fluid flow. Experimental and numerical results are carried out for different volumetric flow rates and nanoparticles concentration values. Heat transfer convective coefficients as a function of flow rates and Reynolds numbers are presented. The results indicate that the heat transfer coefficients increase for all nanofluids concentrations compared to pure water at increasing volumetric flow rate. Heat transfer coefficient increases are observed at assigned volumetric flow rate for nanofluid mixture with higher concentrations, whereas Nusselt numbers present lower values than the ones for pure water.