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1.
    
Die typischen hohen C‐ und Si‐Gehalte von Gusseisenwerkstoffen und der weiche Graphit limitieren die Behandel‐ und Beanspruchbarkeit nach dem Nitrieren und der Hartstoffbeschichtung. Wenn die Gusseisenoberfläche vor den genannten Randschichtbehandlungen mittels Elektronstrahls umgeschmolzen wird (Kombinationsbehandlung) und eine harte, graphitfreie ledeburitische Randschicht gebildet wird, dient diese als Stützschicht für die harte und dünne Verbindungs‐ bzw. Hartstoffschicht. Vergleichende Verschleißtests (Stift‐Scheibe) zeigten, dass bei geringen Lasten die Verschleißrate aller Einzel‐ und Kombinationsbehandlungen auf einem vergleichbar niedrigen Niveau wie der unbehandelte und beschichtete Grundwerkstoff liegen. Bei höheren Lasten kommt das überragende Verschleißverhalten der Kombinationsbehandlungen gegenüber den Einzelbehandlungen voll zum Tragen. Die Bildung defektfreier Randschichten nach der Kombinationsbehandlung resultiert außerdem in einer deutlichen Verbesserung der Korrosionsbeständigkeit in chloridhaltiger Lösung. Im Vergleich zum Grundwerkstoff und den Einzelbehandlungen wurden die relevanten Potenziale zu deutlich positiveren Werten verschoben.  相似文献   

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Boriding produce thick hard layers on cast iron components, which can improve their wear and corrosion behaviour. However, this potential cannot be fully exploited by a simple boriding due to the material specific presence of graphite. In that context, this paper presents results of two fundamentally different electron beam liquid surface treatments (remelting, cladding with nickel-based additive) and their possibilities and limitations regarding subsequent boriding. The boriding behaviour under conventional high temperatures (760 °C–860 °C), and experiments on low-temperature boriding (600 °C–700 °C) were investigated. Under identical treatment conditions, the compound layer thicknesses generated on the unalloyed surfaces (remelting) were approx. 50 %–75 % greater than those of the alloyed surfaces (cladding). A two-layered boride layer structure were generated, though with different phase compositions. Nevertheless, the hardness of all borided layers were comparable. Surface hardness measurements revealed that the supporting effect of substrates plays a decisive role up to a boride layer thickness of approx. 57 μm. In this layer-thickness range, the compound hardness of the alloyed substrates is higher than that of the unalloyed substrates. This knowledge should prove decisive for the selection of layer composites for corrosive and/or tribologically stressed components.  相似文献   

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Surface treatments are frequently used to improve the wear and/or corrosion resistance of metal components. In the case of cast iron, the material-specific graphite limits both its treat-ability and load-bearing behaviour. A promising option for overcoming these limitations is provided by combination processes, in which near-surface graphite is first removed in an initial liquid-phase surface treatment – such as, e. g., remelting, alloying or cladding using electron beam (EB) – before application of thermochemical processes or hard coatings. A prerequisite for this is sufficient thermal resistance of these microstructures. This was investigated by means of annealing tests. The ranges of temperature used for annealing are based on those typically used for hard coating (250 °C–500 °C), nitriding (400 °C–600 °C) and boriding (600 °C–860 °C). The metastable microstructures produced as a result of rapid solidification during the electron beam liquid-phase treatments differ in their alloy content and, therefore, in their microstructural components. Hardness measurements after annealing provided an initial indication of thermal stability. Based on these measurements, interesting treatment conditions were analysed in more detail using scanning electron microscopy and x-ray diffraction. The focus of interest was on the formation of secondary graphite and the dissolution of ledeburitic carbides and other intermetallic phases.  相似文献   

4.
聚乳酸纤维制备的研究进展   总被引:7,自引:0,他引:7  
任杰  董博 《材料导报》2006,20(2):82-85
聚乳酸纤维是可生物降解的新型绿色纤维,它可由常见的纤维成型加工工艺--溶液纺丝和熔融纺丝制得.从原料预处理、工艺过程和影响熔纺纤维结构和性能的因素三方面详细地综述了适合工业化生产的熔融纺丝工艺,并简单介绍了在医药领域应用前景广阔的静电纺丝制备聚乳酸超细纤维的研究现状.  相似文献   

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基于可锻铸铁的特点,成功开发了可锻铸铁多段加热热处理工艺。该工艺可使可锻铸铁铸件石墨化退火时间节约50%左右,获得了石墨核心多晶粒细小均匀分布,碳化物消除彻底的显微组织;产品综合力学性能超过了现行国际标准的性能指标,在现行国际及ISO5922-81《可锻铸铁》标准的基础上可增加KTH400-12和KTZ750-02两个牌号;经该工艺处理的线路工具、铁路管件、汽车发动机活塞等产品性能良好、质量可靠。  相似文献   

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The corrosion behavior of spheroidal graphite and flake graphite cast irons was studied in oxidizing and sulfidizing atmospheres between 600 and 800℃ for 50 h. The corrosion rate in the sulfidizing atmosphere was faster than that in air above 700℃, due to the formation of the Fe0.975S sulfide. The corrosion rate of the spheroidal graphite cast iron was similar to that of the flake graphite cast iron.  相似文献   

13.
碳纤维具有低密度、高模量等一系列优异性能,具有广泛的应用领域。木质素作为一种丰富的可再生资源在自然界中的含量仅次于纤维素,碳含量高达60%以上,是一种新型的制备碳纤维的理想原料。文中根据纺丝工艺的不同,从前驱体溶液、纺丝参数、预氧化和碳化工艺角度,分别阐述并讨论了木质素基碳纤维的多种制备方法,包括熔融纺丝、湿法纺丝、凝胶纺丝及静电纺丝。并介绍了木质素基碳纤维的应用领域,为今后研究者高效利用木质素资源提供参考。  相似文献   

14.
The effect of an electron beam on nanoparticles of two Fe carbide catalysts inside a carbon nanofiber was investigated in a transmission electron microscope. Electron beam exposure does not result in significant changes for cementite (θ-Fe3C). However, for Hägg carbide nanoparticles (χ-Fe5C2), explosive decay is observed after exposure for 5–10 s. This produces small particles of cementite and γ-Fe, each covered with a multilayer carbon shell, and significantly modifies the carbon-fiber structure. It is considered that the decomposition of Hägg carbide is mostly due to the damage induced by high-energy electron collisions with the crystal lattice, accompanied by the heating of the particle and by mechanical stress provided by the carbon layers of the nanofiber.  相似文献   

15.
异型截面聚碳硅烷纤维的制备   总被引:2,自引:0,他引:2  
以聚碳桂烷为原料,运用三叶型纺丝组件,通过熔融纺丝,制备出了异型截面聚碳硅烷纤维。研究了纺丝温度、压力、牵伸速度对纤维异形度和当量直径的影响,确立了异型截面聚碳硅烷纤维的溶融纺丝工艺。  相似文献   

16.
Abstract

The effect of an electron beam on nanoparticles of two Fe carbide catalysts inside a carbon nanofiber was investigated in a transmission electron microscope. Electron beam exposure does not result in significant changes for cementite (θ-Fe3C). However, for Hägg carbide nanoparticles (χ-Fe5C2), explosive decay is observed after exposure for 5–10 s. This produces small particles of cementite and γ-Fe, each covered with a multilayer carbon shell, and significantly modifies the carbon-fiber structure. It is considered that the decomposition of Hägg carbide is mostly due to the damage induced by high-energy electron collisions with the crystal lattice, accompanied by the heating of the particle and by mechanical stress provided by the carbon layers of the nanofiber.  相似文献   

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在常温常压、无任何催化剂的条件下,用电子束辐照法制备纳米铁的前驱体纳米氧化铁,然后用高纯氢还原纳米氧化铁可制得纳米铁.采用X射线衍射仪(XRD)分析试验产物的结构、大小,并用激光衍射粒度分布仪(LSPSDA)观测其粒度分布,可以验证实验效果.介绍了用电子束辐照技术结合高纯氢还原的方法制备铁纳米材料,并探讨了水溶液铁离子的辐射化学反应机理,以及影响纳米氧化铁还原的主要因素.  相似文献   

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Plasma nitriding of aluminum alloys is a suitable method for improving wear resistance because of the hard ceramic AlN layer formed. However, the surface's load‐bearing behavior is greatly limited by the low hardness of the Al base material. New investigations regarding improved load support of the thin AlN layer examine the treatment sequence of nitriding and subsequent EB remelting. Because of its broad range of beneficial alloying elements (Si, Fe, Cu, Mg), a hypereutectic Al–Si alloy (DISPAL® S232) ? made by spray forming ? was used as the base material. The electron beam remelting process is carried out on samples with a nitride layer thickness of approx. 3 μm. As a result of the newly formed phases, grain refinement, and oversaturation of the aluminum solid solution, the surface hardness beneath the nitride layer can be increased by up to three times compared to that of the initial base material. The estimated enhancement in load support is evaluated by unlubricated wear tests using a pin‐on‐disc configuration and scratch tests under constant loading conditions. Furthermore, the wear mechanisms are investigated by means of detailed SEM examination of the remelted surface layer.
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Novel pathways to use a focused electron beam in ultrahigh vacuum in combination with catalytic growth protocols are explored for the fabrication of well‐defined nanostructures. Thereby, the basic process is the local deposition of material from different precursor molecules (Co(CO)3 NO, Fe(CO)5). This can be realized with a focused electron beam by direct deposition of the precursor or by a chemical modification of the substrate, such that it becomes activated toward the decomposition of the precursor. For both methods, autocatalytic growth (AG) processes can occur, yielding the deposition of additional material. Interestingly, significantly different chemical selectivities for the two precursors are found, which can drastically change upon subtle changes of the surface. It is demonstrated that AG can be tweaked by the choice of the substrate/precursor combination. One possibility to quench catalytic activity of a substrate is the preparation of a thin layer of organic molecules, here porphyrins, which enables the fabrication of hybrid metal–organic nanostructures with line widths below 20 nm. Based on these findings, corresponding techniques are developed which exploit (auto)catalytic effects for the controlled fabrication of nanostructures. These results indicate that every substrate is applicable to electron beam induced surface activation by preparation of a thin porphyrin layer.  相似文献   

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