Investigation of the effect of superheating on the performance of a refrigeration system using low temperature different refrigerant blends in porous media

A comparative experimental investigation on the effect of superheating of R‐22, R‐404A, R‐407C, and R‐422A as low‐temperature refrigerant blends on the performance of a vapor compression refrigeration system is conducted. Empty and porous evaporators with porosities of (40%, 43%, and 45%) are used during the tests, to predict good alternatives to the refrigerant R‐22, which has high ozone depletion potential and high global warming potential. Condensation, evaporation temperatures, degree of subcool are kept constants at 40°C, ?26°C, and 6°C (±0.5°C), respectively. The effect of superheating on the compressor discharge temperature, evaporating pressure drop, evaporating capacity, volumetric refrigeration capacity and coefficient of performance (COP) of these refrigerants has been analyzed. Refrigerants, R‐422A and R‐404A showed greater performances than that of R‐22. The percentages of increase in evaporation capacities of R‐407c, R‐22, R‐404A, and R‐422A are approximately 144%, 168%, 146.3%, and 161.5%, respectively, when changing the degrees of superheat from 6°C to 16°C and changing the porosity from empty evaporator to 40%. The percentages of increase in COP are approximately 319%, 320%, 312%, and 350%, respectively. The percentages of increase in evaporation capacities of R‐422A and R‐404A when compared with R‐22 under the same conditions are 18.6% and 8.8%, respectively, while the percentages of increase in COP when compared with R‐22 are 17% and 12%, respectively.     

Performance enhancement of a split air conditioner using porous material inside the evaporator pipes

In this experimental study, a porous material is used inside the pipes of the evaporator as the main heat exchanging device in the air conditioning cycle. The used porous material consists of stainless steel balls of different diameters. As a case study, refrigerant R454B, which is a drop-in replacement to refrigerant R410A, is used as a working fluid in the air conditioner thermodynamic cycle. Four different porosities were used during the experimental tests; 100% (empty tube), 46%, 40%, and 33%. This study investigated the influence of variation of porosity as well as outside air temperature and refrigerant evaporation temperature on the cycle coefficient of performance, evaporation capacity, pressure drop, and power consumption during the compression process. Measured evaporation temperatures and indoor temperatures during tests were in the range of 1.5–12°C and 18–25°C, respectively. The use of porous material in the evaporation heat exchanger resulted in a considerable increase in the cycle evaporation capacity and coefficient of performance. Varying porosity from 100% to 33% resulted in an average percent increase of cycle evaporation capacity and coefficient of performance by 48.8% and 84.3%, respectively. Also, decreasing porosity from 100% to 33% resulted in an average percent increase in power consumption during the compression process by about 27%. An average percent increase of power consumption of compressor by about 25.9% is also reported, when evaporation temperature increased from 1.5°C to 12°C. Increasing outside air temperature from 27.1°C to 39.5°C resulted in decreasing evaporation capacity and coefficient of performance by 35.2% and 34.5%, respectively, and in increasing compressor power consumption by about 14.3%. A considerable pressure drop was recorded during the evaporation process when using porous material. The volumetric evaporation capacity, as well as compressor discharge temperature, are increased by increasing evaporating temperature and by decreasing evaporator porosity. The increase in air ambient temperature resulted in a considerable increase in refrigerant mass flow rate.     

Two‐phase flow boiling characteristics of alternatives to R‐22 inside air/refrigerant enhanced surface tubing

In this paper, an experimental study on the heat transfer characteristics of two‐phase flow boiling of alternative zeotropic refrigerant mixtures to R‐22, on air/refrigerant horizontal enhanced surface tubing is presented. The new alternatives considered in this study are: R‐507, R‐404A, R‐408A, R‐407C, and R‐410A. The experimental data showed that R‐22 has the highest heat transfer rate compared to the other blends in the range investigated. Furthermore, it was also quite evident from these data that R‐410A has the highest pressure among the blends under investigation for Reynolds number greater than 3.5×10⁴. However, for Reynolds number less than 3.6×10⁴, it appears from the data that R‐22 has the highest pressure drop compared to other refrigerants under investigation. Copyright © 2000 John Wiley & Sons, Ltd.     

Performance analysis of new alternatives to HCFC‐22 inside air/refrigerant‐enhanced surface tubing

In this paper, the test results of a performance analysis of new alternatives; R‐410A, R‐507, R‐407C, R‐408A and R‐404A proposed as substitutes to HCFC‐22 are presented. The test results were obtained using an air‐source heat pump with enhanced surface tubing. Performance tests were conducted according to the ARI/ASHRAE Standards. The performance data demonstrated that as an interim replacement, the R‐404A blend has a superior performance particularly at low temperatures among the proposed blends. Furthermore, the alternatives to R‐22 are characterised by high discharge pressure compared to that of R‐22. In particular, R‐410A has the highest discharge pressure among the blend studied. R‐407C has similar discharge temperature to R‐22 at temperatures lower than −8°C. Copyright © 2000 John Wiley & Sons, Ltd.     

Prediction of two‐phase condensation characteristics of some alternatives to R‐22 inside air/refrigerant enhanced surface tubing

The results of an experimental study on the heat transfer characteristics of two‐phase flow condensation of some azeotropic refrigerant mixtures, proposed as alternatives to R‐22, on air/refrigerant horizontal enhanced surface tubing are presented. The condensation data indicated that the heat transfer coefficient of the blend R‐408A has the highest heat transfer rate among the blends under investigation. The condensation data also showed that R‐507 and R‐404A have similar heat transfer rates to that of R‐22 when plotted against the refrigerant mass flow rate. It can also be observed that, as the mass flux increases, the heat transfer coefficient increases. Correlations were proposed to predict the heat transfer characteristics such as average heat transfer coefficients as well as pressure drops of alternatives to R‐22 such as R‐507, R‐404A, R‐407C and R‐408A, as well as R‐410A in two‐phase flow condensation inside enhanced surface tubing. In addition, proposed correlations were found to fairly predict the two‐phase flow heat transfer condensation data. Copyright © 2000 John Wiley & Sons, Ltd.     

Heat transfer prediction of air‐to‐refrigerant two‐phase flow boiling of alternatives to HCFC‐22 inside air/refrigerant enhanced surface tubing

In this paper, an experimental study on the heat transfer characteristics of two‐phase flow boiling of some alternative refrigerants to HCFC‐22, on air/refrigerant horizontal enhanced surface tubing, is presented. Correlations have been proposed to predict the heat transfer characteristics such as average heat transfer coefficients, as well as pressure drops of alternatives to R‐22; such as R‐507, R‐404A, R‐407C, R‐410A and R‐408A in two‐phase flow boiling inside enhanced surface tubing. In addition, it was found that the refrigerant mixture's pressure drop is a weak function of the mixture's composition. It was found that the correlations were applicable to the entire heat and mass flux, investigated in the present study, for the proposed blends under question. The deviation between the experimental and predicted values for the heat transfer coefficient and pressure drop were less than ±20, and ±35 per cent, respectively, for the majority of data. Copyright © 2000 John Wiley & Sons, Ltd.     

Boiling characteristics of alternatives to R‐502 inside air/refrigerant enhanced surface tubing

In this paper, an experimental study on the heat transfer characteristics of two‐phase flow boiling of alternative zeotropic refrigerant mixtures to R‐502, on air/refrigerant horizontal enhanced surface tubing is presented. The new alternatives considered in this study are: R‐507, R‐404A, R‐407B, and R‐408A. It was evident from the experimental data that R‐502 has the lowest heat transfer rate compared to the other blends in the range investigated. Furthermore, it was also quite evident from these data that R‐407B has the highest pressure among the blends under investigation. However, at a Reynolds number less than 3.6×10⁴, it appears from the data that R‐404A has the lowest pressure drop compared to other refrigerants under investigation. Copyright © 2000 John Wiley & Sons, Ltd.     

Performance evaluation of heat exchanger using alternative refrigerant R407C

R22 (HCFC22) has been widely used as the refrigerant in air conditioners. According to the Montreal protocol for ozone layer protection, the total production of HCFCs has been capped since the beginning of 1996. Zeotropic refrigerant mixture R407C and nearly azeotropic refrigerant mixture R410A have been selected as alternatives to R22. We examined refrigerant passages in heat exchangers used in heat pump‐type room air conditioners using zeotropic refrigerant R407C through simulation, and obtained the following conclusions. In an indoor heat exchanger, a counter flow configuration when operating as a condenser has higher temperature efficiency. When an outdoor heat exchanger operates as an evaporator, a configuration that suppresses the temperature glide by partially reducing the refrigerant passage not only produces high efficiency, but also reduces the frost formation on fins. © 2002 Wiley Periodicals, Inc. Heat Trans Asian Res, 31(8): 626–638, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.10064     

Experiments on the characteristics of evaporation of R410A in brazed plate heat exchangers with different geometric configurations

Experiments on the evaporative heat transfer and pressure drop in the brazed plate heat exchangers were performed with refrigerants R410A and R22. The plate heat exchangers with different 45°, 35°, and 20° chevron angles are used. Varying the mass flux of refrigerant (13–34 kg/m² s), the evaporating temperature (5, 10 and 15 °C), the vapor quality (0.9–0.15) and heat flux (2.5, 5.5 and 8.5 kW/m²), the evaporation heat transfer coefficients and pressure drops were measured. The heat transfer coefficient increases with increasing vapor quality and decreasing evaporating temperature at a given mass flux in all plate heat exchangers. The pressure drop increases with increasing mass flux and quality and with decreasing evaporating temperature and chevron angle. It is found that the heat transfer coefficients of R410A are larger than those of R22 and the pressure drops of R410A are less than those of R22. The empirical correlations of Nusselt number and friction factor are suggested for the tested PHEs. The deviations between correlations and experimental data are within ±25% for Nusselt number and ±15% for friction factor.     

Effect of Flow Direction for the Heat Transfer Performance of Refrigerant R-410A Evaporation in a Plate Heat Exchanger

This article provides an experimental investigation of the effect of flow direction for refrigerant R-410A evaporated in a plate heat exchanger. Parallel-flow and counterflow arrangements with 2°C and 5°C exit superheat conditions were tested. The refrigerant entered the test section at a vapor quality of 0.24 and evaporated at a saturation temperature of 1.1°C. The experimental results were analyzed by the evaporation heat transfer coefficient and overall average heat transfer coefficient separately. The evaporation heat transfer coefficient in parallel-flow arrangement is higher than that in the case of counterflow arrangement. However, the average heat transfer coefficients are affected not only by the flow direction, but also by the exit superheat condition. The interaction of these two effects causes there to be almost no difference of the average heat transfer performance between these two flow arrangements for low exit superheat condition. While the refrigerant exit superheat is high, the overall heat transfer performance of the parallel-flow case is lower than that of the counterflow case.     

An experimental investigation of the global environmental impact of the R22 retrofit with R422D

In recent years a new refrigerant, R422D, has been introduced as substitute of R22 for refrigeration systems. This new fluid is an easy-to-use, non-ozone-depleting HFC refrigerant and, differently from its predecessor (R407C), it is compatible with mineral oil. However, R422D has a very high GWP, and it tends to worsen the efficiency of retrofitted R22 systems. Consequently, even if R422D respects the limits of Montreal Protocol, its global environmental impact could be high. In this paper, we report an experimental analysis in terms of TEWI aimed to identify the global environmental impact of R22 systems retrofitted with R422D. For this purpose, we considered a direct expansion refrigerator for commercial applications and we investigated energy consumption with the temperature of the cold reservoir set to −5, 0, 5, 10 °C. The experimental investigation confirmed that the system, when retrofitted with R422D, leads to an increase of TEWI. Therefore an optimization analysis aimed to eco-friendly scenarios was performed.     

Experimental investigation of two phase flow condensation of alternatives to HCFC-22 inside enhanced surface tubing

This paper presents an experimental study of two phase flow condensation of some alternative zeotropic refrigerant mixtures to R-22, inside air/refrigerant horizontal enhanced surface tubing. The alternatives considered in this study are; R-507, R-404A, R-407C, and R-408A as well as R-410A. It was evident from the condensation experimental data that R-408A has the highest heat transfer rate compared to the other blends under the investigated range of refrigerant mass flow rates and heat flux. However, when the thermophysical properties are factored in, the condensation data showed that R-410A has the highest heat transfer rate at Reynolds number higher than 2.35E+7 Furthermore, experimental data of two phase condensation pressure gradient data across the test section at different Reynolds numbers showed that R-410A has the highest convective pressure drop among the blends under investigation.     

Numerical analysis of an air condenser working with the refrigerant fluid R407C

As CFC (clorofluorocarbon) and HCFC (hydrochlorofluorocarbon) refrigerants which have been used as refrigerants in a vapour compression refrigeration system were know to provide a principal cause to ozone depletion and global warming, production and use of these refrigerants have been restricted. Therefore, new alternative refrigerants should be searched for, which fit to the requirements in an air conditioner or a heat pump, and refrigerant mixtures which are composed of HFC (hydrofluorocarbon) refrigerants having zero ODP (ozone depletion potential) are now being suggested as drop-in or mid-term replacement. However also these refrigerants, as the CFC and HCFC refrigerants, present a greenhouse effect.The zeotropic mixture designated as R407C (R32/R125/R134a 23/25/52% in mass) represents a substitute of the HCFC22 for high evaporation temperature applications as the air-conditioning.Aim of the paper is a numerical–experimental analysis for an air condenser working with the non azeotropic mixture R407C in steady-state conditions. A homogeneous model for the condensing refrigerant is considered to forecast the performances of the condenser; this model is capable of predicting the distributions of the refrigerant temperature, the velocity, the void fraction, the tube wall temperature and the air temperature along the test condenser. Obviously in the refrigerant de-superheating phase the numerical analysis becomes very simple. A comparison with the measurements on an air condenser mounted in an air channel linked to a vapour compression plant is discussed. The results show that the simplified model provides a reasonable estimation of the steady-state response and that this model is useful to design purposes.     

Influence of liquid injection on two‐phase flow convective boiling of refrigerant mixtures

In this paper, an analytical study on the influence of liquid injection on heat transfer characteristics of two‐phase flow boiling of some refrigerant mixtures in air/refrigerant horizontal enhanced surface tubing is presented. Correlations were proposed to predict the impact of the liquid injection the thermophysical properties of refrigerant mixtures as well as the heat transfer characteristics such as average heat transfer coefficient of R‐507, R‐404A, R‐410A, and R‐407C in two‐phase flow boiling inside enhanced surface tubing. It was also evident that the proposed correlations and the experimental data that the liquid injection has significant impact on the heat transfer coefficient. In addition, the proposed correlations were applicable to the entire heat and mass flux, investigated in the present study under the liquid injection conditions. The deviation between the experimental and predicted under liquid injection were less than ±20, for the majority of data. Copyright © 2004 John Wiley & Sons, Ltd.     

Experimental performance of R432A to replace R22 in residential air-conditioners and heat pumps

In this study, thermodynamic performance of R432A and HCFC22 is measured in a heat pump bench tester under both air-conditioning and heat pumping conditions. R432A has no ozone depletion potential and very low greenhouse warming potential of less than 5. R432A also offers a similar vapor pressure to HCFC22 for ‘drop-in’ replacement. Test results showed that the coefficient of performance and capacity of R432A are 8.5–8.7% and 1.9–6.4% higher than those of HCFC22 for both conditions. The compressor discharge temperature of R432A is 14.1–17.3 °C lower than that of HCFC22 while the amount of charge for R432A is 50% lower than that of HCFC22 due to its low density. Overall, R432A is a good long term ‘drop-in’ environmentally friendly alternative to replace HCFC22 in residential air-conditioners and heat pumps due to its excellent thermodynamic and environmental properties.     

Thermo‐economic optimization of superheating and sub‐cooling heat exchangers in vapor‐compressed refrigeration system

In this study, superheating and sub‐cooling heat exchangers in vapor‐compressed refrigeration system are analyzed from thermodynamics and economical (refrigeration system operation cost, investment cost) viewpoints. Using four different refrigerants (R22, R502, R134a and R404a), the temperature of condenser at the interval of (35–55°C) and temperature of evaporator at the interval of (?10 to 10°C) have been obtained from the calculation process. The second law analysis (analysis of irreversibility) of a refrigeration system is carried out and then the whole system is optimized thermo‐economically. As a result of calculations, optimum superheating and sub‐cooling temperatures of heat exchanger (superheating, sub‐cooling) areas corresponding to these temperatures are obtained. Copyright © 2007 John Wiley & Sons, Ltd.     

A comparative study of water as a refrigerant with some current refrigerants

Water as a refrigerant (R718) is compared with some current natural (R717 and R290) and synthetic refrigerants (R134a, R12, R22, and R152a) regarding environmental issues including ozone depletion potential (ODP) and global warming potential (GWP), safety (toxicity and flammability), operating cost, refrigeration capacity and coefficient of performance (COP). A computer code simulating a simple vapour compression cycle was developed to calculate COPs, pressure ratios, outlet temperatures of the refrigerants from the compressor, and evaporator temperatures above which water theoretically yields better COPs than the other refrigerants investigated. The main difference of this study from other similar studies is that both evaporator temperature and condenser temperature are changed as changing parameters, but the temperature lift, which is the temperature difference between condenser and evaporator, are held constant and the irreversibility during the compression process is also taken into consideration by taking the isentropic efficiency different from 100%. It is found that for evaporator temperatures above 20°C and small temperature lift (5 K), R718 gives the highest COP assuming exactly the same cycle parameters. For medium temperature lifts (20–25 K), this evaporator temperature is above 35°C, whereas for even greater temperature lifts it decreases again. Furthermore, with increased values of polytropic efficiency, R718 can maintain higher COPs over other refrigerants, at lower evaporator temperatures. Copyright © 2005 John Wiley & Sons, Ltd.     

Energy and exergy analyses of a two‐stage vapour compression refrigeration system

In this paper exergy analysis of two‐stage vapour compression refrigeration (VCR) system has been carried out with an objective to evaluate optimum inter‐stage temperature (pressure) for refrigerants HCFC22, R410A and R717. A thermodynamic model based on the principles of mass, energy and exergy balances is developed for this purpose. The computed results illustrate the effects of evaporation and condensation temperatures, isentropic efficiencies of compressors, sub‐cooling of refrigerant and superheating of suction vapour on optimum inter‐stage saturation temperature (pressure). The optimum inter‐stage saturation temperatures (pressures) for HCFC22 and R410A are proximate to arithmetic mean of evaporation and condensation temperatures (AMT) when assuming superheating of suction vapour and non‐isentropic compression processes in low‐pressure and high‐pressure compressors. The optimum inter‐stage saturation temperatures (pressures) for HCFC22 and R410A are near to geometric mean of evaporation and condensation temperatures (GMT) when it is assumed that cycle involves the effects of sub‐cooling, superheating of suction vapour and non‐isentropic compression of the suction vapour. The optimum inter‐stage saturation temperature (pressure) for R717 is close to GMT irrespective of sub‐cooling, superheating of suction vapour and non‐isentropic compression in the cycle. The efficiency defects, computed corresponding to optimum inter‐stage temperature in condenser is higher in comparison to the other components. Finally, it is deduced that R717 is a better alternative refrigerant to HCFC22 than R410A in two‐stage VCR system. Copyright © 2009 John Wiley & Sons, Ltd.     

Experimental performance of a silica gel–water adsorption chiller

A newly developed adsorption water chiller is described and tested. In this adsorption refrigeration cycle system, there is no refrigerant valve. Thus, the problem of mass transfer resistance occurring in the conventional systems when methanol or water is used as refrigerant and resulting in pressure drop during the flow of refrigerant inside the tubing is eliminated. To make the utilization of low heat source with temperature ranging from 70 to 95 °C possible, silica gel–water was selected as working pair. The experimental results proved that it is able to produce a cooling power of 6.3 kW with a COP of about 0.4. The test results demonstrate that, through the heat recovery, the COP can be increased by 34.4% while mass recovery has the effect of increasing the cooling power by 13.7% and the COP by 18.3%. The performances of the system were analyzed for varied condensation temperature and for varied evaporation temperature. Based on the first prototype, the second prototype is designed and manufactured to improve the performance. Primary test results demonstrate that the performance is highly improved. It has a COP of about 0.5 and cooling power 9 kW for 13 °C evaporation temperature.