Alloy design for Al addition on microstructure and mechanical properties of Ni3(Si,Ti) alloy

The effect of Al addition on the microstructure and tensile properties of Ni₃(Si,Ti) alloys with an L1₂ ordered structure, which were fabricated through thermomechanical processing from arc-melted ingots, was investigated. Al was added to a Ni₃(Si,Ti) alloy by using two methods such that Al substituted for (1) only Ti and (2) both Ni and Ti along a Ni₃(Si,Ti)-Ni₃Al pseudo-binary line. In the case of the alloys prepared by the former method, the addition of more than 4 at.% Al resulted in a two-phase microstructure consisting of disordered fcc Ni solid solution dispersions in the L1₂ matrix, while in the case of the alloys prepared by the latter method, the addition of 4 at.% Al retained the L1₂ single-phase microstructure. In the case of the 4 at.% Al-added alloys, the room-temperature tensile properties were similar and independent of the alloying methods, whereas the high-temperature yield stress was higher in the alloys prepared by the latter method than in the case of the alloys prepared by the former method. These results suggest that a single-phase microstructure consisting of an entire L1₂ structure is favorable for obtaining high-temperature tensile properties.     

Plastic deformation behavior in dual-phase Ni–31Al intermetallics at elevated temperature

Plastic deformation behavior of dual-phase Ni–31Al intermetallics at elevated temperature was examined. It was found that the alloy exhibited good plasticity under an initial strain rate of 1.25 × 10⁻⁴ s⁻¹ to 8 × 10⁻³ s⁻¹ in a temperature range of 950–1075 °C. A maximum elongation of 281.3% was obtained under an initial strain rate of 5 × 10⁻⁴ s⁻¹ at 1000 °C. The strain rate sensitivity, m value was correlated with temperature and initial strain rate, being in the range of 0.241–0.346. During plastic deformation, both the two phases Ni₃Al and NiAl in dual-phase Ni–31Al could co-deform without any void formation or debonding, the initial coarse microstructure became much finer after plastic deformation. Dislocation played an important role during the plastic deformation in dual-phase Ni–31Al alloy, the deformation mechanism in dual-phase Ni–31Al could be explained by continuous dynamic recovery and recrystallization.     

Precipitation hardening and recrystallization in Cu-4% to 7% Ni-3% Al alloys

The effects of microstructure on mechanical properties in three cold-worked Cu-4% to 7% Ni-3% Al alloys have been investigated by changing ageing time at 500 °C. Hardness and strength in the Cu-7% Ni-3% Al and Cu-5.5% Ni-3% Al alloys increase with ageing time and have maximum values at an ageing time of 10³–10⁴s at 500 °C, then decrease. During ageing of Cu-7% Ni-3% Al at 500 °C, the coherent Ni₃Al phase was first precipitated out and later incoherent NiAl phase was formed. Ni₃Al formed during the initial stage of ageing is likely to be a transient phase. The increases in hardness and strength are due to the precipitation of coherent Ni₃Al phase. Coherent Ni₃Al particles are effective in increasing the strength and retarding the recrystallization process. On the other hand, the hardness and strength in the Cu-4% Ni-3% Al alloy gradually declined with ageing time. Only incoherent NiAl phase was formed during ageing at 500 °C. Decreases in hardness and strength in the Cu-4% Ni-3% Al alloy are attributed to softening during recovery and recrystallization, because incoherent NiAl particles have an insufficient effect to increase the strength.     

Plastic deformation behaviors of Ni- and Zr-based bulk metallic glasses subjected to nanoindentation

Plastic deformation behaviors of Ni₄₂Ti₂₀Zr_21.5Al₈Cu₅Si_3.5 and Zr₅₁Ti₅Ni₁₀Cu₂₅Al₉ bulk metallic glasses at room temperature were studied by nanoindentation testing and atomic force microscopy under equivalent indentation experimental conditions. The different chemical composition of these two bulk metallic glasses produced variant tendencies for displacement serrated flow to occur during the loading process. The nanoindentation strain rate was calculated as a function of indentation displacement in order to verify the occurrence of displacement serrated flow at different loading rates. Atomic force microscopy revealed decreasing numbers of discrete shear bands around the indentation sites as loading rates increased from 0.025 to 2.5 mNs^− 1. Variations in plastic deformation behaviors between Ni and Zr-based glasses materials can be explained by the different metastable microstructures and thermal stabilities of the two materials. The mechanism governing plastic deformation of these metallic glasses was analyzed in terms of an established model of the shear transformation zone.     

Mechanical and chemical properties of Ni3Si and Ni3(Si,Ti) alloys multiphased by chromium addition

Abstract

The alloying behaviour and microstructure of Ni–Si–Cr ternary and Ni–Si–Ti–Cr quaternary alloys were first characterised by optical microscopy, X-ray diffraction, and scanning electron microscopy with electron probe analysis. The microstructures of the Ni–Si–Cr ternary alloys consisted of large dispersed Ni₅Si₂ phase and finely precipitated Ni₃Si phase in nickel solid solution, while the Ni–Si–Ti–Cr quaternary alloys consisted of finely precipitated Ni₃(Si,Ti) phase and nickel solid solution. Then, the high temperature mechanical properties, bend strength, and oxidation and corrosion properties of the alloys were investigated. The Ni–Si–Cr ternary alloys showed significant strengthening over a wide range of temperatures, and also large compressive plastic deformation at high temperatures. The strength and fracture toughness at ambient temperatures were correlated with the volume fraction of Ni₅Si₂ phase. The Ni–Si–Ti–Cr quaternary alloys did not show increased yield strength, but exhibited improved tensile ductility and plasticity over a wide range of temperatures. Both Ni–Si–Cr ternary and Ni–Si–Ti–Cr quaternary alloys showed substantially improved oxidation resistance in air at 1173 K, compared with Ni₃Si and Ni₃(Si,Ti) alloys. Also, the Ni–Si–Cr ternary and Ni–Si–Ti–Cr quaternary alloys showed corrosion resistance comparable to that of the Ni₃Si and Ni₃(Si,Ti) alloys.     

Surface nanocrystallization of Ni3Al by surface mechanical attrition treatment

The mechanical property and microstructure evolutions of Ni₃Al intermetallic compound subjected to surface mechanical attrition treatment (SMAT) were investigated in relation to surface nanocrystalization. Grain size in topmost surface of SMATed Ni₃Al alloy was refined to a minimum size of about 10 nm, and then increased with the enhancement of the depth from surface to matrix. The original ordered L1₂ phase transformed to Ni (Al) solid solution with a disordered face-centered cubic structure. The maximum nanohardness of the deformed Ni₃Al alloy was near 12 GPa. The microstructure evolution including the variation of defects during the SMAT as well as post-annealing processes showed that the surface nanocrystallization of Ni₃Al intermetallic compound was predominantly controlled by dislocations which divided the coarse grains. The different microstructures at each sublayer illustrated that the nanocrystallization process was decided by the accumulated energy resulted from plastic strain.     

Oxidation behavior of FeAl alloys with and without titanium

The influence of Ti addition on the high temperature oxidation behavior of FeAl intermetallic alloys in air at 1000°C and 1100°C has been investigated. The oxidation kinetics of FeAl alloys was examined by the weight gain method and oxide products were examined by XRD, SEM, EDS and EPMA. The results showed that the oxidation kinetic curves of both Ti-doped and binary Fe-36.5Al alloys could be described as different parabolas that followed the formula: (W/S)² = K _p t + C. The parabolic rate constant, K _p values are approximately 2.4 and 3.3 mg² cm^–4 h^–1 for Fe-36.5Al alloy and about 1.3 and 2.0 mg² cm^–4 h^–1 for Fe-36.5Al-2Ti alloy when oxidizing at 1000°C and 1100°C respectively. The difference between Fe-36.5Al and Fe-36.5Al-2Ti alloy is not only in the surface morphology but also in the phase components. In the surface there is only -Al₂O₃ oxide for Fe-36.5Al alloy while there are -Al₂O₃ and TiO oxides for Fe-36.5Al-2Ti alloy. The effects of Ti addition on the oxidation resistance of FeAl alloy were addressed based on the microstructural evidence.     

Oxygen enhanced crack growth in nickel-based superalloys and materials damage prognosis

This paper summarizes the results from a comprehensive multidisciplinary study to better understand the role of niobium and other strengthening elements in enhancing crack growth by oxygen in nickel-based superalloys at high temperatures, and considers its importance for materials damage prognosis and life cycle engineering in high temperature service. Three γ′ strengthened powder metallurgy (P/M) alloys, with 0, 2.5 and 5 wt pct Nb and comparable volume fractions (about 53 vol pct) of γ′′ precipitates, were specially designed for this study. Coordinated crack growth, microstructural and surface chemistry studies were conducted on the alloys. They were complemented by oxidation studies of Nb, Ni₃Nb, NbC, Ni₃Al and Ni₃Ti, and analyses of fracture surfaces of interrupted crack growth specimens by X-ray photoelectron spectroscopy (XPS). The findings taken in toto show that oxygen enhancement of crack growth is the result of the formation of a brittle film of surface oxides along grain boundaries and interfaces ahead of the crack tip by the preferential oxidation of Nb, Ti and Al in the Nb-rich carbides and Ni₃Al, Ni₃Ti and Ni₃Nb (in Inconel 718) precipitates. The results also showed that the oxidation of Nb-rich carbides alone can significantly enhance crack growth in oxygen. The findings are discussed in relation to the previously proposed crack growth mechanisms, and their applications.     

Dynamic strain-rate effect on uniaxial tension deformation of Ti5Al2.5Sn α-titanium alloy at various temperatures

The uniaxial tensile experiments for Ti5Al2.5Sn alloy were performed at strain rates ranging from 10^?3–10⁺³ s^?1 and test temperatures of 153–873 K. Experimentally measured stress-strain responses indicate the yield strength exhibits positive strain-rate dependency, while the yield strength increases as the test temperature is decreased. To understand the thermomechanical coupling of dynamic plastic deformation, a specially developed single-tensile-pulse loading technique was used, and the isothermal stress-strain curves for the rates of 180 and 450 s^?1 were obtained at temperatures of 203, 298 and 573 K. The plastic strain hardening measurements obtained here are essentially athermal and largely independent of strain rate, consistent with titanium and its alloys being bcc-structure-like in mechanical behaviour. Based on the experimentally obtained plastic deformation features of the alloy, the physically based Voyiadjis-Abed constitutive relationship was modified to model the dynamic tensile deformation of the Ti5Al2.5Sn alloy at low and high temperatures.     

Microstructure and tensile properties of Ni3 (Si,Ti) alloys containing second phase dispersions

Abstract

The alloying behaviour, microstructure, and high temperature mechanical properties of quaternary polycrystalline Ni₃ (Si,Ti), which was alloyed with transition elements V, Nb, Zr, and Hf beyond their maximum solubility limits, were investigated. The solubility limits of the quaternary elements in the L1₂ Ni₃ (Si,Ti) phase were determined to be ranked in the sequence of Nb > V > Hf > Zr, and correlated with the size misfit parameter between Si and the quaternary element X, and with the difference in formation enthalpy between Ni₃ Si and Ni₃ X. The second phases (dispersions) formed beyond the solubility limit were identified as a face centred cubic type Ni solid solution for the V containing Ni₃ (Si,Ti) alloy and Ni₃ X type compounds of the Nb, Zr, and Hf containing Ni₃ (Si,Ti) alloys. The second phase dispersions in the L1₂ phase matrix resulted in strengthening over a wide range of temperatures. The high temperature tensile elongation was improved by the introduction of the second phase dispersions. Among the quaternary Ni₃ (Si,Ti) alloys observed in the present study, the Nb containing Ni₃ (Si,Ti) alloy with the Nb containing second phase dispersion was shown to have the most favourable mechanical properties.     

Ductility improvement in iron aluminides

Excellent high temperature properties of intermetallic aluminides recommend their use for structural applications in sulphurous atmospheres. Interest was not sustained in them because of their brittleness at ambient temperatures. Fe₃Al based alloys (air induction melted) were taken up to study the effect of deviations from stoichiometry (both sub and super), third and fourth alloy additions, B, Ti (micro as well as macro), on physical and mechanical properties (at ambient temperatures). The columnar grains observed in sub and stoichiometric compositions were found to become equiaxed on additions of alloy. The microstructures became finer on hot forging and rolling. The hot workability of these alloys increased from 65 to 85% at 973 K on B, Ti additions. The ultimate tensile strength (UTS) and per cent, elongation E increased to 80 kg mm^–2, 3.0% and 94 kg mm^–2, 5%, respectively, for sub and stoichiometric alloys on B and Ti additions. The superstoichiometric alloys displayed dendritic structure and could not be hot worked due to cracking during forging, even after additions of alloys. The stoichiometric Fe₃Al alloy with B and Ti additions exhibited the best properties under the experimental conditions.     

Mechanical properties of Ni3(Si,Ti) polycrystals alloyed with substitutional additions

The mechanical properties of the L1₂-type Ni₃(Si, Ti) polycrystals, which were alloyed with 1–2 at% of various transition metals and also doped with boron, were investigated over a wide range of temperatures. The addition of Hf enhanced the levels of yield stress whereas the addition of Cr, Mn and Fe reduced the levels of the yield stress over a wide range of temperatures. Ni₃(Si, Ti) alloyed with Cr, Mn and Fe showed a shallow minimum in the yield stress-temperature curves. This result was correlated with the modification of the micro-cross-slip process by the additives. At low temperatures, the addition of Hf and Nb slightly reduced the elongation, while the addition of Cr, Mn and Fe improved elongation. This elongation behaviour was interpreted as the alloying effect on the intergranular cohesive strength of L1₂ ordered alloys. At high temperatures, the elongation of Ni₃(Si, Ti) alloyed with Hf showed a particularly high value. This elongation behaviour is discussed based on the alloying effect on the competition between dynamic recrystallization and cavitation at grain boundaries. The fracture surfaces exhibited a variety of fracture patterns, depending on temperature and the alloy, and were primarily well correlated with the elongation behaviour. The ductilities of most of the alloys at high temperatures were reduced by the tests in air.     

The effect of Nb addition on microstructure and mechanical properties of Ni3(Si,Ti) alloy

The alloying behavior, the microstructure and the high-temperature tensile properties of the Nb-added Ni₃(Si,Ti) alloys were investigated. The solubility limit of Nb element in the L1₂ Ni₃(Si,Ti) phase at 1273 K was shown to be approximately 2.7 at%, and thermodynamically discussed. The second-phases (dispersions) formed beyond the solubility limits were identified as D0_a-type Ni₃Nb and Ni₁₂Si₄TiNb₂ compounds, and contained some lattice defects with incoherency with the L1₂ Ni₃(Si,Ti) matrix. The Nb-containing second-phase dispersions in the L1₂ Ni₃(Si,Ti) phase matrix resulted in strengthening over a wide range of temperature, and also an improvement of the high-temperature tensile elongation.     

Study on dynamic strain aging phenomenon of 3004 aluminum alloy

3004 Aluminum alloy has been subjected to tension test at a range of strain rates (5.56 × 10⁻⁵ to 5.56 × 10⁻³ s⁻¹) and temperatures (233–573 K) to investigate the effect of temperature and strain rate on its mechanical properties. The serrated flow phenomenon is associated with dynamic strain aging (DSA) and yield a negative strain rate dependence of the flow stress. In the serrated yielding temperature region a critical transition temperature, T_t, was found. The critical plastic strain for the onset of serrations has a negative or positive temperature coefficient within the temperature region lower or higher than T_t. According to the activation energy, it is believed that the process at the temperature region lower than T_t is controlled by the interaction between Mg solute atom atmosphere and the moving dislocation. In the positive coefficient region, however, the aggregation of Mg atoms and precipitation of second phase decrease the effective amount of Mg atoms in solid solution and lead to the appearance of a positive temperature coefficient of the critical plastic strain for the onset of serrations.     

Alloying element additions to Ni3Al: Site preferences and effects on elastic properties from first-principles calculations

First-principles calculations were performed to study the effects of alloying elements (Mo, Re, Ta, W, Ti, Co, Nb, Ru, Cr, Y) on the elastic properties of Ni₃Al. The site preferences of the alloying elements in Ni3Al at different temperature and concentrations were predicted. The influence of alloying elements on the lattice parameters of Ni₃Al were calculated and compared with the values fitted from experimental data. The effects of alloying elements on the elastic constants of Ni₃Al were present. The directional shear and Young’s moduli for single-crystal Ni₃Al alloys with alloying elements were estimated. The bulk, shear, and Young’s moduli of polycrystalline alloys were obtained. It is found that all the alloying elements occupy Al sites except Ru and Co, which may occupy both sites depending on concentration and temperature. All the elements increase shear and Young’s moduli of single-crystal Ni₃Al in all orientations except Cr, Co and Y. All the elements increase both bulk and shear moduli of polycrystalline Ni₃Al except Co and Y. The solute atoms with higher bulk modulus tend higher bulk modulus of Ni₃Al alloys, and the bulk modulus is related to the mole volume either.     

Microstructure and superplasticity of Mg–Al–Ca electromagnetic casting alloys after hot extrusion

Microstructure and superplastic properties of the plates extruded from the Ca containing Mg alloy (1 wt.% Ca–AZ31) billets fabricated by electromagnetic casting (EMC) without and with electromagnetic stirring (EMS) were examined. The linear intercept grain sizes of the extruded materials were 3.7 μm and 2.1 μm, respectively. The material extruded from the EMC + EMS billet exhibited good superplasticity at low temperatures as well as at high strain rates, including the tensile elongations of 370% at 1 × 10⁻³ s⁻¹, −523 K and 550% at 1 × 10⁻² s⁻¹, −673 K. These values largely exceeded those of the AZ31 alloys with the similar grain sizes. The superior superplasticity of the extruded EMC + EMS billet could be attributed to fine grains and high grain stability at elevated temperatures by the presence of finely dispersed particles of thermally stable (Al,Mg)₂Ca phase. The constitutive equations were developed for describing the high-temperature deformation behavior of the fine-grained 1 wt.% Ca–AZ31 alloys with different grain sizes in wide range of temperature and strain rate.     

Influence of strain rate on the behavior of constructional alloys in static tension under conditions of extreme cooling (4.2 K)

The influence of strain rate on the features of interrupted flow of alloys for cryogenic technology at the boiling point of liquid helium (4.2 K) was investigated. The specimens were tested with strain rates of 0.28·10^–3, 0.28·10^–2, 0.56·10^–2, 0.83·10^–2, 0.14·10^–1, and 0.28·10^–1 sec^–1. It was shown that an increase in rate within these limits leads to a change in the character of deformation of the investigated alloys, which is determined by the power of the heat flow formed as the result of plastic deformation and dependent upon strain rate V and the amount of the jumps in stresses _max. The relationship established of the character of spasmodic deformation to loading conditions is an indication of the necessary of taking this factor into consideration in evaluation of the strength of structures under conditions of extreme cooling.Translated from Problemy Prochnosti, No. 1, pp. 3–8, January, 1990.     

Deformation twinning in alloys of low stacking-fault energy

A High Voltage Electron Microscopy (HVEM) examination of quenched and strained alloys of low stacking-fault energy has indicated a high incidence of deformation twins at second phase particles. Deformation twins are produced at NbC particles during quenching of 20/25/Nb steel and following approximately 1% strain in the case of Ni₃Al particles in PE-16 alloy.The association of twins and particles in these alloys is a direct result of the development of large stresses at the particle-matrix interface, due to differential contraction rates during quenching. At NbC particles of the order 10³ nm diameter, the twinning stress is exceeded on quenching from the solution treatment temperature. In the case of PE-16 alloy the thermal stress set up at the Ni₃Al particle is smaller, necessitating a further external applied stress in order to nucleate such twins.     

Mechanical behaviour of partially crystallized amorphous alloys

Deformation and fracture of partially crystallized Ni₅₅Pd₃₅P₁₀ amorphous alloys have been investigated. The samples with a few percent crystallization show a fracture stress (175 kg mm⁻²) and apparent Young's modulus (19.5×10³kg mm⁻²) greater than those completely amorphous or partially crystallized 50%. On the other hand, the fracture strain of the former are lower than those of the two latter. A simulated model with mixtures of carborundum powder with grease, shows accord with morphological and mechanical aspects of the partially crystallized alloys. As expected, microcrystals embedded in an amorphous material act as obstacles to plastic flow.     

A study of vacancy-type defects in pure and boron-doped Ni3Al alloys

Positron lifetimes have been measured for two sets of pure and boron-doped Ni₃Al alloys. The alloys were large-grain polycrystals and had compositions of Ni_75+xAl_25−x (x = −1, 0, + 1) with 0, 100 and 500 wt ppm boron added. Lifetime parameters for samples of composition Ni_75+xAl_25−x (x= ± 1) with 0 and 500 wt ppm boron added were measured after initial thermal conditioning and after a subsequent cold-work anneal treatment. Positron trapping (≈20%) was observed in all unprocessed alloys. The vacancy concentration was calculated to be ≈ 5 × 10⁻⁶ and showed little, if any, systematic dependence on either alloy composition or boron concentration. Cold-worked fully annealed samples contained no detectable vacancies, i.e. the trapped state intensity was observed to be zero. The results are at variance with previously published data. During the annealing procedure (> 350°C) carbon was observed to diffuse out of the cold-worked samples. It is therefore possible that carbon stabilizes vacancies in Ni₃Al alloys. There is, however, no evidence to suggest that boron interacts with constitutional vacancies in Ni₃Al.