The chilled storage life and retail display performance of vacuum and carbon dioxide packed hot deboned beef striploins

Two cooling regimes that complied with the New Zealand meat hygiene requirement that hot deboned meat be chilled to +7 °C or less within 24 hr of leaving the slaughter floor were evaluated for the production of chilled table meats. Electrically stimulated hot deboned bull beef half striploins were either vacuum or carbon dioxide packed before being cooled in accordance with either Regime 1 (cool at +5 °C for 24 hr, transfer to chiller operating at −1.0 ± 0.5 °C) or Regime 2 (cool at +5 °C for 24 hr, hold at 5 °C for 6 days, transfer to chiller operating at −1.0 ± 0.5 °C). Striploins were removed from −1.0 °C storage 8, 28, 42, 56, 70, 84 and 98 days after slaughter and subjected to microbiological, tenderness, sensory and retail display performance evaluations.

Both Regimes 1 and 2 produced meat of acceptable mean tenderness, 8 kgF (MIRINZ Tenderometer) in either vacuum or carbon dioxide packs within 28 and 8 days of slaughter, respectively. However, 70 days after slaughter the first signs of over-ageing became apparent. Steaks from Regimes 1 and 2 maintained acceptable visual appearance during retail display at 5 °C for 48 hr and 24 hr, respectively. After these times, the product was judged by the panel to be unacceptable because of its dull dark lean tissue and grey to green discoloration of the fat. Poor colour stability during retail display was mirrored by deterioration of sensory attributes, particularly aroma which is indicative of incipient spoilage. While carbon dioxide packaging in combination with Regime 1 offered an initial microbiological advantage over vacuum packaging, this advantage was not, however, carried over into retail display.

Poor colour and sensory stability during retail display suggest that chilled table cuts derived from hot deboned bull beef are more suited to the Hotel-Restaurant-Institutional (HRI) trade than supermarket retailing. To serve the HRI, vacuum packed hot deboned bull beef primal cuts processed by Regime 1 appear to be the combination of choice. This combination would enable commercial processors to produce quality table beef with a chilled storage life of up to 70 days.     

The microbiology of hot and conventionally deboned vacuum packed beef

The mean numbers of aerobic bacteria were not significantly different from hot or cold, vacuum packed deboned beef, initially or on storage at 0 and 5°C. This was observed for both the psychrotrophic (4°C) and mesophilic (25°C) portions of the flora. It was possible to distinguish between the mean numbers of aerobes stored at 0 and 5°C. There were significantly higher numbers of facultative anaerobes and, in particular, lactobacilli, on hot boned cuts and for the latter organisms the psychrotrophs were predominant. For B. thermosphacta, there was no difference between cuts from hot or cold deboned beef. An accurate estimate of the psychrotrophic flora could be obtained from the mesophilic counts.     

Microbiological conditions of mechanically tenderized beef cuts prepared at four retail stores

A group of 25 retail cuts of mechanically tenderized beef prepared during usual commercial operations at store facilities were obtained from each of four retail stores. Aerobes, coliforms, Escherichia coli and organisms that formed black or grey colonies on Harlequin agar (HA), a medium formulated for the recovery of Listeria, were enumerated in samples from the surfaces and the deep tissues of cuts. For the four groups of cuts, the mean numbers of aerobes on the surfaces of cuts differed by <1 log unit, but the numbers of aerobes recovered from the deep tissues differed by up to 2 log units. Few coliforms, E. coli or organisms that formed black or grey colonies on HA, which were mostly staphylococci, were recovered from surfaces and very few or none were recovered from deep tissues. Meat from the stores which provided product with the least or most bacteria in the deep tissues were cooked to maximum central temperatures that ranged from >63 to <68 degrees C. Cooking reduced the numbers of aerobes in the deep tissues of most portions to <1 log cfu/10 g. Cooking to a medium rare condition may be adequate for assuring the microbiological safety of mechanically tenderized beef that is prepared without excessive contamination of deep tissues.     

A survey of microbial levels for incoming raw beef,environmental sources,and ground beef in a red meat processing plant

A microbial survey was performed for a midwestern red meat processing plant that produces retail cuts and ground beef. Samples were obtained from incoming ingredients, beef during processing, finished product, food contact and environmental surfaces, and the air. Aerobic plate count (APC), coliform count (CC), andEscherichia colicount (ECC) were determined for each sample. Product samples (25 g) were taken from beef carcasses, boxed beef, and ground beef. Swab samples (10 cm²) were obtained from food surfaces, food contact surfaces, floors, and walls. All samples were plated on aerobic plate count Petrifilm (for APC) andE. coliPetrifilm (for CC and ECC). Average log₁₀APC for product samples ranged from 3 cfu g⁻¹for retail cuts to nearly 7 cfu g⁻¹for boxed beef and the brisket and flank areas of beef carcasses. Average log₈APC for ground beef samples was 4.6 cfu g⁻¹. Average log₁₀CC for product samples ranged from 1.4–2.3 cfu g⁻¹. Highest CC was usually obtained from the brisket area of the beef carcass. Average log₁₀ECC ranged from <1–2 cfu g⁻¹and ECC was usually highest in finished ground beef. Average surface counts for log₁₀APC ranged from <1 cfu cm⁻²on sanitized processing equipment to 5 cfu cm⁻²on processing floors. Coliforms andE. coliwere rarely recovered from food contact surfaces or from food surfaces. Airborne log₁₀APC was generally low (0.6 cfu m⁻³), except for the carcass receiving area where counts were 2.4 cfu m⁻³. The most important factor contributing to source and level of microbial contamination for ground beef and retail cuts was from incoming raw materials obtained from different suppliers of beef. Microbial testing for beef products and the environment is an important tool for identifying and monitoring potential hazards as part of HACCP and GMP program development.     

Temperatures and ages of packs of beef displayed at stores in Canada

The surface temperatures and ages of 1703 retail packs of chilled, raw beef in cut or ground forms on display in a case at each of 41 Canadian retail stores were determined. For each case, data were collected from packs at pre-selected positions in the case. Data for a position were not collected if a pack of beef was not present there. Data were collected at a different time on each of 3 days, with each store being visited within l h after opening and l h before closing and between 12:00 and 14:00 h, without regard to the operation of the case defrosting cycle. The median temperatures of pack surfaces were <4?°C, between 4 and 7?°C, and >7?°C at 24, 16 and one stores, respectively. The maximum temperatures were <4?°C, between 4 and 7?°C and >7?°C at 3, 18, and 20 stores, respectively. The median ages were 0 day, 1 day, and 2 or 3 days at 19, 17 and 5 stores, respectively. The maximum ages were ?2 days, between 2 and 4 days, and >4 days at 21, 14 and six stores, respectively. Temperatures were generally lower at the backs than at the fronts of cases, on upper than on bottom shelves, and within than on the tops of stacks of packs. Temperatures were apparently not affected by the positions of packs along the lengths of cases, and did not differ at different times of day.     

Effects of pH and temperature on metmyoglobin solubility in a model system

From a series of experiments heating metmyoglobin solutions at pH 5.0 through 7.0, the effects of temperature and pH on the thermal stability of metmyoglobin were investigated. The percent metmyoglobin denatured at temperatures from 25 to 80 °C was determined. pHs lower than 6.5 caused metmyoglobin denaturation at various temperatures from 25 to 80 °C, but it was particularly apparent when pH was < 5.6. Thermal stability of metmyoglobin increased as pH increased. Metmyoglobin denaturation occurred at 55 °C at pH 5, however, denaturation did not occur until 60 °C at pHs from 5.3 to 7.0. A slower heating rate (0.9 °C/min) resulted in more metmyoglobin thermal denaturation than a faster heating rate (1.3 °C/min) when the temperature was above 55 to 60 °C. The denaturation caused by low pH alone was reversible, while that caused by high temperature was not. Techniques which increase muscle pH, such as the injection of sodium bicarbonate, could effectively improve the color condition of PSE meat.     

Microbiological testing of raw, boxed beef in the context of hazard analysis critical control point at a high-line-speed abattoir

The efficacy of cold storage of raw, bagged, boxed beef was assessed microbiologically at a high-line-speed abattoir (270 carcasses per h). At the time of this study, plant management was in the process of creating a hazard analysis critical control point plan for all processes. Aerobic bacteria, coliforms, and type 1 Escherichia coli were enumerated (5 by 5-cm excision samples, hydrophobic grid membrane filter technology) before and after cold storage of this final product produced at six fabrication tables. In addition, the temperature-function integration technique (TFIT) was used to calculate the potential number of generations of E. coli during the first 24 or 48 h of storage of the boxed beef. Based on the temperature histories (total of 60 boxes, resulting from 12 product cuts, five boxes from each of two fabrication tables on each of 6 sampling days, and six types of fabrication tables), TFIT did not predict any growth of E. coli (with or without lag) for the test period. This was verified by E. coli mean log10 values of 0.65 to 0.42 cm2 (P > 0.05) determined by culture before and after the cooling process, respectively. Counts of aerobic bacteria and coliforms were significantly reduced (P < 0.001 and P < 0.05, respectively) during the initial period of the cooling process. There were significant microbiological differences (P < 0.05) between table-cut units.     

National Beef Market Basket Survey - 2006: External fat thickness measurements and separable component determinations for beef from US retail establishments

A market basket survey for beef retail cut composition at the retail level (four stores each from two chains in each city) was conducted in 11 US cities from January to March 2006. Beef cuts (n=17,495) were measured for external fat thickness with cuts from the chuck (0.05cm), round (0.05cm), and miscellaneous (0.04cm) having less (P<0.05) fat than cuts from the loin (0.11cm) and rib (0.11cm). Beef cuts (n=1327) were separated physically into separable components with round cuts having more (P<0.05) separable lean (96.63%) than chuck cuts (86.81%) and miscellaneous cuts (86.18%), which had more (P<0.05) separable lean than loin cuts (84.53%) with rib cuts (69.34%) having the lowest (P<0.05) separable lean. Chemical fat from the separable lean differed (P<0.05) between each cut category: round cuts (3.71%), miscellaneous cuts (4.99%), loin cuts (5.60%), chuck cuts (6.90%), and rib cuts (8.61%). Ground beef samples (n=235), with declared lean/fat percentages ranging from 73/27 to 96/4, had overall chemical fat values of 13.41% and moisture values of 67.42%. This survey documents the current beef retail cut and ground beef composition, which is helpful to those who need this information for various dietary and marketing purposes.     

Effect of season on color of Hanwoo (Korean native cattle) beef

A total of 1278 head of Hanwoo (Korean native cattle) slaughtered over four seasons were used to evaluate the effect of season on color characteristics of beef longissimus dorsi (LD) muscle. CIE L^*, a^*, b^*, C^* values and hue angle were significantly lower (P<0.05) in cattle slaughtered in the winter season. Meat color was darker in the winter than in the spring and autumn seasons. The L^* values among three average daily temperature (T_a) categories were different (P<0.05) in order of: [5 °CT_a<25 °C] > [T_a25 °C] > [T_a<5 °C], indicating that the meat color of cattle slaughtered at T_a<5 °C was darker. The a^*, b^*, C^* values and hue angle were significantly lower (P<0.05) in cattle slaughtered at T_a<5 °C. Season at slaughter is of great importance for meat color. Namely, meat color of Hanwoo beef was influenced by environmental temperature. Overall, cattle slaughtered in the winter season of T_a<5 °C produced beef with more undesirable meat color properties.     

Effects of storage under a modified atmosphere on the microbiological and organoleptic qualities of ground beef prepared from pasteurized manufacturing beef

A 40‐kg lot of manufacturing beef, i.e. meat used for the production of ground beef products, was collected at a beef packing plant. The lot was divided into two batches. One batch was pasteurized by immersion in water at 85 °C for 60 s, the other batch was not pasteurized. Both batches were then ground. The ground meat was packed in overwrapped trays, which were master packaged under a modified atmosphere of 70% O₂ : 30% CO₂. The master packs were stored at 2 °C for up to 12 days. At the time of pack preparation and at 2‐day intervals, a master pack containing pasteurized and another pack containing unpasteurized meat, were opened and retail packs from each master pack were displayed at 4 °C for 3 days. Samples for microbiological analysis were obtained at the times of opening master packs and at the end of display. Displayed meat was assessed daily for colour, discoloration and retail appearance, and for odour intensity and acceptability at the end of display. After either a period of storage or a period of storage and display, the numbers of bacteria recovered from pasteurized meat were less than the numbers recovered from unpasteurized meat. The colour of pasteurized meat was perceived as being paler than that of unpasteurized meat, but discoloration was similar or less, and retail appearance was similar or better for pasteurized than unpasteurized meat at all times. The odours of displayed, pasteurized meat were generally somewhat less intense and more acceptable than those of unpasteurized meat. The findings indicate that pasteurization of manufacturing beef to improve the microbiological safety of ground beef provides a product of acceptable appearance and enhanced stability during storage under a modified atmosphere and subsequent display in air.     

Microbiological condition of horse meat prepared at a North American packing plant, and control of the temperatures of product air freighted to Europe

To obtain information about the microbiological quality of horse meat exported from North America, the microbiological conditions of hot or cold boned primal cuts and carcass quarters from horse carcasses processed at a North American packing plant were examined. In addition, temperature histories were obtained from boxes of hot boned meat during cooling, and from horse carcass quarters air freighted to Europe. The log mean numbers of aerobes recovered from horse carcasses after dressing were >2 logcfu/cm(2). Log total numbers of coliforms and Escherichia coli recovered from 25 samples from such carcasses were >2 log and <2 logcfu/2500 cm(2), respectively. Numbers of bacteria generally similar to those were recovered from cooled carcasses or hot or cold boned cuts. The cooling process for hot boned meat met with standards for hot boned beef cooling processes based on calculated growth of E. coli at box centres. The deep tissues of carcass quarters cooled and the temperatures of their surfaces rose during air freighting, but surface temperatures mostly remained below 7 °C. The microbiological condition of horse carcass quarters delivered to plants in Europe would likely be comparable with the microbiological conditions of hanging beef delivered from packing plants to distant customers within North America.     

Pressure-induced thermotolerance of Lactobacillus rhamnosus GG

Non-lethal high pressure treatment was evaluated regarding its potential of inducing heat resistance in Lactobacillus rhamnosus GG. Pressure pre-treated cells (at 100 MPa and 37 °C for 10 min) showed higher survivability than untreated ones when both were heat treated at 60 °C. Upon exposure to this lethal temperature for 5 min, cells survived better by 1.5 log-cycles in comparison to control group, when they were previously pressure treated at 100 MPa and 37 °C for 10 min. Apparently, only short-time heat resistance was positively affected by such pressure pre-conditioning step since at prolonged holding time at 60 °C (more than 7 min), no significant differences regarding the inactivation rate was observed. Various pressures (100–200 MPa), temperatures (37–50 °C), and holding times (5–10 min) were systematically investigated. The findings can serve as indications towards optimizing production of probiotic starter cultures using spray-drying.     

Design, fabrication, and testing of a returnable, insulated, nitrogen-refrigerated shipping container for distribution of fresh red meat under controlled CO2 atmosphere

In today's market, fresh red meat is cut and packaged at both the wholesale and retail level. Greater economies could result if the wholesaler prepared all consumer cuts centrally, but the short storage life of meat limits distribution. Use of CO₂-controlled atmosphere, master packaging, and strict temperature control (−1.5±0.5°C) can enhance storage life and, therefore, distribution ease. An insulated shipping and storage container was designed and tested for its suitability to distribute master-packaged meat. Shelves in the container supported 36 master trays (508 × 381 × 60 mm), with the source of refrigeration being injected liquid nitrogen (N₂). Electric fans dispersed the N₂ gas throughout the container. To reduce costs, 36 saline water bags (10% w/v NaCl) were used to thermally simulate the meat. Temperatures of 20 bags were recorded during storage experiments. The container was tested at outside temperatures of 15, 0 and −15°C with 4 internal fans and at 30°C with 2, 4 and 6 fans. In all instances, bags cooled from 10°C to an equilibrium temperature of −1.5°C within 5.5 h. Minimum equilibrium temperatures during any 8 h trial were −2.6, −2.0 and −2.0°C for 2, 4 and 6 fans, respectively. Correspondingly, maximum temperatures were −0.2, −0.7 and −0.3°C. Initial chilling of the product required, on average, 19 kg of N₂, while equilibrium was maintained at a N₂ consumption rate of 5.5, 4.0, 2.6 and 0.93 kg/h at outside temperatures of 30, 15 0 and −15°C, respectively, with 4 fans. The N₂ use for 2 and 6 fans was 5 and 6.3 kg/h, respectively, at an outside temperature of 30°C. During simulated power failure or when the N₂-tank ‘ran dry', temperatures in the container rose 0.9 and 2.0°C/h, respectively. When the door to the container was opened long enough to remove three trays, temperature was restored within 5 min. Convective heat transfer coefficients between saline water bags and circulating N₂ were in the range of 80–100, 115–135, and 140–155 W/(m²·K) for 2, 4 and 6 fans, respectively. Heat transfer to meat will be limited by conduction in master packaged meat if similar convection coefficients prevail.     

Effects of freezing, thawing and storage on some quality factors for portion-size beef cuts

Portion-size beef cuts packaged in oxygen impermeable plastic bags were used to study the effects of rates of freezing and thawing, and storage time and temperature on drip and cooking losses, shear force, destruction of glutathione and accumulation of protein-breakdown products in meat. Portions weighing 150 g or over and frozen in an air-blast at −30°C gave lower losses of drip and lower amounts of nitrogenous constituents in drip than samples weighing less than 150 g or samples frozen in cardboard boxes in still air at −18°C. Freezing and thawing or frozen storage had no significant effect on shear force of meat frozen after ageing. During frozen storage, the destruction of glutathione and accumulation of protein-breakdown products increased, depending directly on storage temperature and time. The results show that a test based on these two biochemical changes would be suitable for assessing the quality of frozen beef.     

Effect of temperature and growth media on the attachment of Listeria monocytogenes to stainless steel

Listeria monocytogenes ATCC 19111 cultivated in nutrient-rich medium (brain heart infusion, BHI) or starved in minimal medium (10% filter sterilized pond water and 90% sterilized distilled water) were investigated for their initial attachment to austenitic stainless steel No. 4 with satin finish at 4 °C, 20 °C, 30 °C, 37 °C, or 42 °C. A droplet (10 μl) containing  10⁷ CFU/ml of L. monocytogenes suspended in BHI or minimal medium was placed on the stainless steel surface. After holding in saturated humidity for 3 h at the desired temperature the surface was washed and prepared for scanning electron microscopy (SEM). Using SEM, attachment of L. monocytogenes was determined by counting cells remaining on the surface. When L. monocytogenes cultivated in BHI were used, with the exception of the number of attached cells being lower at 42 °C than at 37 °C and 30 °C, the number of attached cells increased with increasing temperature (P < 0.05). When L. monocytogenes starved in minimal medium were used, the number of attached cells also increased with increasing attachment temperature (P < 0.05), but the number of attached cells at 42 °C was lower than that at the other temperatures. The attachment of L. monocytogenes to stainless steel surface was greater when cultivated in rich medium of BHI vs starved in the minimal medium.     

Changes in fatty acids and microbial populations of pork inoculated with two biopreservative strains

Meat surface fermentation has been reported as an efficient method to reduce undesirable microbial population of this food commodity in tropical areas with high ambient temperatures and humidity. However, in order to efficiently apply this method, growth of biopreservative strains and changes in the meat substrate should be studied. Changes in long-chain fatty acids as well as pH and microbial growth (lactic acid bacteria and enterobacteria) were studied in pork inoculated with two biopreservative strains (Lactobacillus alimentarius and Staphylococcus carnosus) and stored at 4 and 20 °C. Both tested strains produced more than 6 mg lactic acid/g tissue, however, S. carnosus was more efficient in reducing enterobacteria populations at 20 °C. No significant increase in long-chain fatty acid concentration in samples stored at 4 °C was observed but there was a rapid increase of free fatty acids when stored at 20 °C.     

The storage life of chilled pork packaged under carbon dioxide

Pork cuts of longissimus dorsi muscle with overlaying fat and skin were packed under vacuum in film of low oxygen transmission rate, or under CO₂ in gas impermeable aluminium foil laminate. Cuts were stored at +3 or −1·5°C. Vacuum packaged cuts were grossly spoiled by Brochothrix thermosphacta after 2 weeks' storage at 3°C and after 5 weeks at −1·5°C. Cuts packaged under CO₂ were grossly spoiled by B. thermosphacta after 5·5 weeks' storage at 3°C. Growth of B. thermosphacta was suppressed when CO₂ packaged cuts were stored at −1·5°C. At that temperature, slow growth of enterobacteria was detected after a lag of about 18 weeks. The enterobacteria caused gross spoilage of an increasing proportion of cuts between 18 and 26 weeks. Muscle tissue with pale, soft, exudative (PSE) characteristics tended to lose colour after long storage periods, apparently because of loss of myogglobin with exudate. Until spoilage, the eating qualities of pork appeared little affected by prolonged storage.     

Nutrient database improvement project: The influence of U.S.D.A. Quality and Yield Grade on the separable components and proximate composition of raw and cooked retail cuts from the beef rib and plate

Beef nutrition is important to the worldwide beef industry. The objective of this study was to analyze proximate composition of eight beef rib and plate cuts to update the USDA National Nutrient Database for Standard Reference (SR). Furthermore, this study aimed to determine the influence of USDA Quality Grade on the separable components and proximate composition of the examined retail cuts. Carcasses (n = 72) representing a composite of Yield Grade, Quality Grade, gender and genetic type were identified from six regions across the U.S. Beef plates and ribs (IMPS #109 and 121C and D) were collected from the selected carcasses and shipped to three university meat laboratories for storage, retail fabrication, cooking, and dissection and analysis of proximate composition. These data provide updated information regarding the nutrient content of beef and emphasize the influence of common classification systems (Yield Grade and Quality Grade) on the separable components, cooking yield, and proximate composition of retail beef cuts.     

The colour and colour stability of beef Longissimus dorsi and Semimembranosus muscles after effective electrical stimulation

The influence of effective low voltage electrical stimulation (ES) of beef on the colour and colour stability of longissimus dorsi (LD) and semimembranosus (SM) muscles, during storage and retail display was studied by tristimulus colorimetry and reflectance spectrophotometry. ES had no significant effect on the colour of the LD muscles, but some significant effects on SM muscles of ultimate pH 5·5-5·7. Three hours after slicing into steaks at 5 days post mortem, stimulated SM muscles had a paler/lighter colour than non-stimulated controls. During a retail display of 3 days, all steaks exhibited a loss of colour quality manifested in loss of redness and decreases in both hue and chroma (saturation). These changes were most marked in the stimulated SM muscles, and analysis indicated that they were due almost exclusively to the formation of metmyoglobin (metMb). Ageing the meat, as primals cuts, for 33 days at 0°C led to no significant differences in the perceived colour three hours after slicing. The colour changes observed during the 3-day retail display of steaks occurred more rapidly in both (ES and non-ES) 33 day-aged samples than in the 5 day-aged ones. The result of this was that the colour stability of non-stimulated steaks prepared at 33 days was similar to that of ES steaks prepared fresh (5 day post mortem). In SM muscles of pH 5·8-6·0 the apparent differences in colour of the ES and non-ES samples were not significant. However, meat of pH > 5·8, although darker than meat of lesser pH, had less tendency to form metmyoglobin during retail display.

The present work also confirmed that seemingly small differences in display conditions, especially temperature, have a marked effect on metmyoglobin formation.     

Maintaining muscles at a high post-mortem temperature induces PSE-like meat in turkey

The aim of the present study was to validate an experimental model which surely generates pale, soft, exudative (PSE) turkey meat. Immediately after exsanguination, Pectoralis major (n=15) were kept at various temperatures (4, 20 or 40 °C) for 6 h. All the muscles were then stored at 4 °C for 9 days. They had the same rate of pH fall. L^* values were higher in the 40 °C treatment muscles than in the two other treatment muscles between 1 and 9 h. Drip loss of the 40 °C treatment muscles was higher than in the two other treatment muscles. However, thawing and cook loss were not significantly different between treatments. Cooked meat from the 40 °C treatment muscle was tougher than the two other treatment muscles. Napole yield was lower for these muscles. Myofibrillar protein extractability was lower in the 40 °C treatment muscle whatever the considered time. We showed that the 40 °C treatment muscles were similar to PSE muscles.