低钴及无钴硬质合金的研制

本文阐述了用镍,铁代替或部分代替钴制成的硬质合金,粘结剂中以３０％的镍代替钴制成硬质合金,其性能比较接近ＷＣ－Ｃｏ硬质合金,将其应用于生产过程中,可取得较好的经济效益。     

国外WC—Co硬质合金中钴的替代研究概况

介绍了国外ＷＣ－Ｎｉ，ＷＣ－Ｃｏ－Ｎｉ及ＷＣ－Ｆｅ－Ｃｏ－Ｎｉ等系列新型粘结剂硬质合金以及ＷＣ－Ｆｅ，ＷＣ－Ｆｅ－Ｃｏ及ＷＣ－Ｆｅ－Ｎｉ等硬质合金的研究情况，并对以铁，镍代钴的硬质合金研制特点及以今后的发展方向进行了分析。     

国外WC－Co硬质合金中钴的替代研究概况

介绍了国外ＷＣ－Ｎｉ，ＷＣ－Ｃｏ－Ｎｉ及ＷＣ－Ｆｅ－Ｃｏ－Ｎｉ等系列新型粘结剂硬质合金以及ＷＣ－Ｆｅ、ＷＣ－Ｆｅ－Ｃｏ及ＷＣ－Ｆｅ－Ｎｉ等硬质合金的研究情况，并对以铁、镍代钴的硬质合金研制特点及今后的发展方向进行了分析。     

铁镍粘结硬质合金

对铁、镍取代钴作为粘结剂在硬质合金中的应用做了研究。实验结果表明，用11．25％Fe＋3．75％Ni作为粘结剂，可以得到优于YG11C牌号硬质合金的力学性能。并对影响铁、镍粘结硬质合金性能的因素进行了深讨。     

不同形态镍粉的研磨行为及其对WC－9％Ni硬质合金组织和性能的影响

研究了羰基、电解、还原镍粉与钴粉的研磨行为以及对ＷＣ－９％Ｎｉ合金组织和性能的影响。结果表明，镍份研磨时颗粒聚集现象比钴粉严重得多。比较而言，羰基镍粉在各种镍份中具有最好的工艺性能。选择这种镍粉，加上采用其它一些改进工艺，可以制成和ＷＣ－Ｃｏ硬质合金基本相当的新型硬质合金。     

专利信息

镍基高温合金的超纯冶炼方法,铜管内螺纹旋压装置,高延长率的铝合金及其制造方法,钨钴硬质合金的制备方法,     

添加标样法测定WC—Co硬质合金γ相的组成

添加标样法测定ＷＣＣｏ硬质合金γ相的组成刘寿荣刘宜（天津硬质合金研究所，天津３００２２２）（山东大学）关键词：ＷＣＣｏ硬质合金γ相Ｘ射线衍射１前言鉴于工业钴粉和ＷＣＣｏ硬质合金的γ相（钴基ＣｏＷＣ固溶体）都是ｆｃｃ（β）型和ｈｃｐ（α）型两...     

无粘结相WC基硬质合金研究进展

无粘结相WC基硬质合金具有传统硬质合金无可比拟的优异耐磨性、抗腐蚀性,极佳的抛光性和抗氧化性,是集陶瓷的硬度和硬质合金的韧性于一身的结合体。但无粘结相WC基硬质合金对碳含量比传统的WC-Co硬质合金更为敏感,同时面临脆性及难于致密化等问题。文章对无粘结相WC基硬质合金国内外近几年取得的一些研究成果进行了综述。     

不同粒度镍粉对WC－9％Ni硬质合金性能和组织的影响

研究了不同粒度镍粉对ＷＣ－９％Ｎｉ硬质合金性能和组织的影响，并对镍聚集现象给合金材质造成的不良影响进行了讨论。     

氩气雾化镍基粉末高温合金及粉末特性研究进展

概述了国内外镍基粉末高温合金的发展、氩气雾化制粉技术的特点、氩气雾化镍基高温合金粉末的特性和增材制造用镍基高温合金粉末的发展方向，重点介绍了镍基高温合金粉末的形貌与粒度控制、氧化特性、气体脱附行为和缺陷形成及控制措施。讨论了镍基高温合金粉末特性与合金缺陷之间的内在关系，总结了缺陷消除措施的研究进展，明确了未来粉末涡轮盘用氩气雾化镍基高温合金粉末质量优化的发展方向，并对高品质氩气雾化镍基高温合金粉末促进增材制造技术在航空航天领域的应用进行了展望。     

中国超细和纳米晶WC-Co硬质合金的研究开发概况

概述了我国超细和纳米晶W C-Co硬质合金的研究开发现状。我国在制备超细晶硬质合金100nm左右的纳米级粉末原料(W C,W C-Co复合粉末)的批量化生产技术及烧结过程中抑制W C晶粒长大等关键技术方面已取得重要进展,可批量生产0.4～0.6滋m级超细晶硬质合金。添加新型VC基二元晶粒生长抑制剂可实验室制备W C平均晶粒度70nm的纳米晶硬质合金并获得优异性能。在此基础上,对生产技术的重点方向进行研究开发,推动我国超细晶硬质合金向产业化发展的基础条件已趋于成熟。     

铁矿球团用有机黏结剂研究进展

 随着钢铁行业绿色低碳转型,使用有机黏结剂替代膨润土已经是铁矿球团工序提质降耗的必然趋势。然而,有机黏结剂彻底替代膨润土的技术壁垒仍未突破,严重限制了其在工业生产中的广泛应用。有机黏结剂的黏结效用也是控制球团强度的关键因素,研究其在球团生产中的作用机理对提高球团强度以及开发具有国内知识产权的新型有机黏结剂意义重大。通过总结有机黏结剂在铁矿球团中的研究进展,旨在为其在中国钢铁行业的广泛应用以及新型有机黏结剂的研发工作提供理论指导与试验依据。在介绍理想有机黏结剂分子结构模型的基础上,揭示了4种常见有机黏结剂的结构及特性。重点讨论了黏度和吸水性对有机黏结剂黏结效用的作用机理,有机黏结剂的高黏度特性能够调节球团颗粒间液桥黏滞力大小,从而显著提高生球强度;吸水性是有机黏结剂调控生球自由水含量的重要特性,只有在最佳吸水率下,才能获得强度较高、粒径均匀的生球。总结了有机黏结剂的常见优缺点,其主要优点是微量高效、烧失量大、基本不影响球团铁品位,缺点是生产球团矿缺乏渣相固结而强度不足。分析了优化原料粒度组成、添加含硼化合物及分散剂等强化有机黏结剂球团生产的调控手段,并展望了有机黏结剂未来的发展方向。     

竖炉型含碳球团有机粘结剂的选择与应用

对竖炉型含碳球团有机粘结剂进行了选择研究，对其冶金性能进行了比较，并提出了几种适用于竖炉型含碳球团的有机粘结剂。     

Netshaping concepts for tungsten alloys and composites

Abstract

The conventional powder metallurgy (PM) approach of compaction and sintering has been used extensively in the fabrication of tungsten alloys and composite hardmetals based on WC-Co. In fact, these are some of the earliest known materials to have been fabricated by the PM route. The last 15-20 years have seen the emergence of a new shaping technique of powder injection moulding (PIM) which can shape such tungsten metal alloys and composites into complex near net shaped components. The PIM process starts with the mixing of an organic binder with the desired powders in the form of a homogeneous mixture, known as a feedstock. The feedstock, like plastics, can be moulded into near net shapes from which the organic part is removed and then the material can be sintered to almost theoretical density. This produces complex, near net shaped parts that have properties that are comparable to that of the press and sintered materials. This paper will provide a brief overview of the use of PIM in tungsten based alloys and composites and discuss some of the applications of these materials.     

难熔钨合金与硬质合金的研究新动向

难熔钨合金和硬质合金在工业中应用很广泛,本文主要介绍近年来在超细/纳米钨合金和硬质合金粉末和合金制备技术方面的研究新进展,重点阐述了注射成形、喷雾转换、溶胶-喷雾干燥-热还原以及合金的晶粒控制等技术,并指出了今后钨合金和硬质合金的研究发展方向。     

Dienet: conclusions and achievements

Abstract

The European Union funded thematic networks PM Modnet and PM Dienet have encouraged development of modelling technology to improve the production of complex ferrous parts and other materials. The networks sought to demonstrate via case studies the potential of the technology to meet industry requirements. The technical results obtained in three case studies (on iron, ceramics, hardmetals and soft magnets) are summarised and requirements for effective dissemination of simulation into industry are proposed. Further progress will involve complementary research on die filling and crack simulation and characterisation.     

热喷涂WC—Co复合涂层的研究现状及展望

热喷涂WC—Co涂层由于具有硬度高及耐磨性能优良的特性作为耐磨涂层已得到了迅速的发展及广泛的应用。本文综述了国内外在利用热喷涂技术制备WC—Co复合涂层方面的研究进展;介绍了WC—Co热喷涂复合粉末的制备、各种热喷涂方法的工艺特点,比较了不同工艺方法制备的各种WC—Co涂层的组织结构及性能。综合研究表明：HVOF工艺更适合制备多峰及纳米结构WC—Co涂层;与传统WC—Co涂层比较,多峰和纳米结构WC—Co涂层在机械性能以及耐磨性能方面均有较大提高。     

Study of Organic and Inorganic Binders on Strength of Iron Oxide Pellets

Bentonite is a predominant binder used in iron ore pelletization. However, the presence of a high content of silica and alumina in bentonite is considered undesirable for ironmaking operations. The objective of this study was to identify the alternatives of bentonite for iron ore pelletization. To achieve this goal, different types of organic and inorganic binders were utilized to produce iron oxide pellets. The quality of these iron oxide pellets was compared with pellets made using bentonite. All pellets were tested for physical strength at different stages of pelletization to determine their ability to survive during shipping and handling. The results show that organic binders such as lactose monohydrate, hemicellulose, and sodium lignosulfonate can provide sufficient strength to indurated pellets.     

Certain features of warm isothermal compression of iron powder

Processes of warm compression of mixtures of iron powder with organic binder (animal fat, zinc stearate) are investigated. Comparative experiments on the compressibility of SC-100.26 and PZhRV-200.28 iron with different binders are conducted. An increment in the density in warm compression of iron powder is achieved only where the iron powder is of high ductility, high purity, and the lubricants present in the mixture are of sufficient viscosity at the temperature and pressure of warm compression.     

Effect of colloidal agents in iron ore pelletizing

ABSTRACT

Organic binders have been used to replace bentonite in the pelletizing process of iron ore. In this research, colloidal agents were evaluated in a pelletizing process comparing their influence with the behavior of Peridur® and bentonite. Bench tests were carried out to identify the effects of binders and dispersant on the dispersion degree of mixtures, and their influence on the liberation/flocculation of fine particles. The results show that the dispersant acts on the fine particle content of the iron ore by removing ultrafine particles that are adhered to the surface of coarse particles, making the ultrafine available to the medium.