Modifications of CeO2–ZrO2 solid solutions by nickel and sulfate as catalysts for NO reduction with ammonia in excess O2

Nickel and sulfate were impregnated on CeO₂–ZrO₂ to improve the activity and selectivity of catalyst for NO abatement with ammonia. The performance of catalyst is related to the types of surface acid sites. Lewis acid sites, of which the strength is increased by modification of nickel, are considered as the essential active sites for low-temperature NH₃–SCR reaction. The introduction of Brønsted acid sites by sulfate modification weakens the strong oxidation of ammonia but enhances the ammonia adsorption capacity of catalyst. Therefore, the high-temperature activity of catalysts is also improved.     

The role of zinc oxide in Cu/ZnO catalysts for methanol synthesis and the water–gas shift reaction

All commercial catalysts for methanol synthesis and for the water–gas shift reaction in the low temperature region contain zinc oxide in addition to the main active component, copper. The varied benefits of zinc oxide are analysed here. The formation of zincian malachite and other copper/zinc hydroxy carbonates is essential in the production of small, stable copper crystallites in the final catalyst. Further, the regular distribution of copper crystallites on the zinc oxide phase ensures long catalyst life. Zinc oxide also increases catalyst life in the water–gas shift process by absorbing sulphur poisons but it is not effective against chloride poisons. In methanol synthesis, zinc oxide (as a base) removes acidic sites on the alumina phase which would otherwise convert methanol to dimethyl ether. Although bulk reduction of zinc oxide to metallic zinc does not take place, reduction to copper–zinc alloy (brass) can occur, sometimes as a surface phase only. A new interpretation of conflicting measurements of adsorbed oxygen on the copper surfaces of methanol synthesis catalysts is based on the formation of Cu–O–Zn sites, in addition to oxygen adsorbed on copper alone. The possible role of zinc oxide as well as copper in the mechanisms of methanol synthesis is still the subject of controversy. It is proposed that, only under conditions of deficiency of adsorbed hydrogen on the copper phase, hydrogen dissociation on zinc oxide, followed by hydrogen spillover to copper, is significant. This revised version was published online in June 2006 with corrections to the Cover Date.     

Ternary phase relations in CeO2–DyO1.5–ZrO2 system

The present work explores the sub-solidus phase relations in the CeO₂–DyO_1.5–ZrO₂ ternary system. About 80 compositions in Zr_1−xDy_xO_2−x/2, Ce_1−xDy_xO_2−x/2, (Ce_0.8Zr_0.2)_1−xDy_xO_2−x/2, Zr_1−x(Ce_0.2Dy_0.8)_xO_2−0.4x, Ce_x(Dy_0.5Zr_0.5)_1−xO_1.75+x/4 systems, were synthesized and explored to investigate the phase fields in this ternary system. Detailed XRD analysis showed the existence of a variety of phase fields viz. Fluorite-type cubic, C-type cubic, biphasic fields containing both F-type and C-type phases as well as co-existence of two different fluorite type phases. A few compositions also showed the presence of monoclinic as well the tetragonal phases. The trends observed in cell parameter are found to be governed by the competing factors of average ionic radius and the repulsion between excess anions in the lattice due to the aliovalent substitution. This ternary system showed the existence of a very wide cubic phase field. This ternary phase relation has relevance to the inert matrix fuel concept.     

Synthesis and characterization of MgAl2O4–ZrO2 composites

Different types of dense 5–97% ZrO₂–MgAl₂O₄ composites have been prepared using a MgAl₂O₄ spinel obtained by calcining a stoichiometric mixture of aluminium tri-hydroxide and caustic MgO at 1300 °C for 1 h, and a commercial yttria partially stabilized zirconia (YPSZ) powder as starting raw materials by sintering at various temperatures ranging from 1500 to 1650 °C for 2 h. The characteristics of the MgAl₂O₄ spinel, the YPSZ powder and the various sintered products were determined by X-ray diffraction (XRD), scanning electron microscopy (SEM), BET surface area, particle size analysis, Archimedes principle, and Vickers indentation method. Characterization results revealed that the YPSZ addition increases the sintering ability, fracture toughness and hardness of MgAl₂O₄ spinel, whereas, the MgAl₂O₄ spinel hampered the sintering ability of YPSZ when sintered at elevated temperatures. A 20-wt.% YPSZ was found to be sufficient to increase the hardness and fracture toughness of MgAl₂O₄ spinel from 406 to 1314 Hv and 2.5 to 3.45 MPa m^1/2, respectively, when sintered at 1600 °C for 2 h.     

Effect of different nucleation catalysts on the crystallization of Li2O–ZnO–MgO–Al2O3–SiO2 glasses

Based on local raw materials, a range of LiZnMg aluminosilicate glasses were prepared to investigate the influence of TiO₂, Cr₂O_3, and ZrO₂ on the crystallization behaviour and thermal expansion characteristics. Differential thermal analysis showed that the crystallization propensity increases in the order TiO₂ > Cr₂O₃ > ZrO₂. Virgilite, β-spodumene ss, gahnite, enstatite and cristobalite were formed in the prepared glass-ceramics. The microstructure of glass-ceramic samples showed growths of rounded and subrounded grains in the base sample, whereas, somewhat rod-like and accumulated growths appeared in samples containing ZrO₂. However, a rather homogeneous texture of accumulated growths was developed in glass-ceramics containing TiO₂ and Cr₂O₃. The coefficient of thermal expansion of parent glasses was sensitive to the type of nucleating agent added (Cr₂O₃ > TiO₂ > ZrO₂) varying from 24.8 × 10⁻⁷ to 65.1 × 10⁻⁷ °C⁻¹ being almost unchanged with the heat-treatment. The microhardness values of glass-ceramic samples were in the 763–779 kg/mm² range.     

Highly dispersed sol–gel synthesized Cu–ZrO2 materials as catalysts for oxidative steam reforming of methanol

New nanodispersed Cu–ZrO₂ systems (containing 0 and 8.3 mol% Cu) were synthesized by sol–gel method. Homogeneous gels were prepared starting from Zr propoxide and Cu(NO₃)₂·2.5H₂O. The materials were characterized by XRD, TG/DTA, N₂ adsorption, TPR techniques and N₂O surface oxidation. In the Cu-containing material part of Cu²⁺ ions were incorporated into the zirconia lattice and strongly influenced the crystallisation behaviour of zirconia matrix. After treatment at 450–600 °C, the materials contained ZrO₂ nanocrystals of the tetragonal polymorph. The samples heat treated up to 450 °C showed high surface areas in the range 140–180 m²/g. Copper oxide species with different reducibility were detected by TPR measurements. The H₂ reduction treatments gave rise to metallic copper with very high dispersion. The catalysts showed high activity for the oxidative steam reforming of methanol. A noticeable activity was observed also with the not pre-reduced catalyst, although a previous reduction in H₂ led to a higher selectivity and H₂ production.     

Phase stability and hot corrosion behavior of ZrO2–Ta2O5 compound in Na2SO4–V2O5 mixtures at elevated temperatures

For thermal barrier coating (TBC) applications, yttria stabilized zirconia (YSZ) is susceptible to hot corrosion. This paper examines the hot corrosion performance of ZrO₂/Ta₂O₅ compounds. Different compositions of ZrO₂–Ta₂O₅ samples in the presence of molten mixture of Na₂SO₄+V₂O₅ at 1100 °C were tested. The compositions were selected to form tetragonal and orthorhombic phases of zirconium-tantalum oxides. Results show that orthorhombic zirconium-tantalum oxide is more stable, both thermally and chemically in Na₂SO₄+V₂O₅ media at 1100 °C, and shows a better hot corrosion resistance than the tetragonal phase.     

Microwave assisted combustion synthesis of coupled ZnO–ZrO2 nanoparticles and their role in the photocatalytic degradation of 2,4-dichlorophenol

Zinc oxide (ZnO), zirconium oxide (ZrO₂) and their coupled oxides in the molar ratio 1:1, 2:1 and 1:2 (labeled as ZnZr, Zn₂Zr, and ZnZr₂ respectively) were successfully prepared by a microwave assisted urea–nitrate combustion synthesis. The structure and morphology of the pure ZnO, ZrO₂ and coupled ZnZr, Zn₂Zr, and ZnZr₂ were characterized by powder X-ray diffraction (XRD), diffuse reflectance spectroscopy (DRS), photoluminescence spectroscopy (PL), high resolution scanning electron microscopy (HRSEM), energy dispersive X-ray spectrometry (EDX) and Brunauer–Emmett–Teller (BET) methods. The results of the photocatalytic degradation of 2,4-dichlorophenol (2,4-DCP) in aqueous solution indicated that the coupled metal oxide, Zn₂Zr is more effective towards the degradation of 2,4-DCP when compared to ZnO, ZrO₂, ZnZr and ZnZr₂.     

Effect of yttrium and praseodymium on properties of Ce0.75Zr0.25O2 solid solution for CH4–CO2 reforming

Ce_0.75Zr_0.25O₂ solid solutions doped with Y³⁺ or Pr⁴⁺/Pr³⁺ were prepared by the co-precipitation method, and their physicochemical properties were characterized by means of N₂ adsorption, X-ray diffraction, X-ray photoelectron spectroscopy, FT-Raman, and H₂ temperature-programmed reduction and thermogravimetric analysis. Their performance in CH₄–CO₂ reforming was also tested in an atmospheric fixed-bed reactor. Ce_0.75Zr_0.25O₂ and Y³⁺ or Pr⁴⁺/Pr³⁺ doped Ce_0.75Zr_0.25O₂ solid solutions are of CaF₂ structure, and the thermal stability of Ce_0.75Zr_0.25O₂ is enhanced by doping Y³⁺ or Pr⁴⁺/Pr³⁺. Comparing with Ce_0.75Zr_0.25O₂, the migration of bulk lattice oxygen species become easier and the content of surface oxygen species is higher in the doped Ce_0.75Zr_0.25O₂, which is due to either oxygen vacancies or/and structural distortion resulted from the doping. The activity of the solid solutions in CH₄–CO₂ reforming is closely related to the surface oxygen species. Y³⁺ or Pr⁴⁺/Pr³⁺ doped Ce_0.75Zr_0.25O₂, especially the former, show higher activity than Ce_0.75Zr_0.25O₂, and Y³⁺ doped Ce_0.75Zr_0.25O₂ possesses better stability. All of the catalysts have good coke resistance. The catalyst deactivation is mainly due to the catalyst sintering.     

Gas sensing performance of hydrothermally grown CeO2–ZnO composites

The sensors based on cerium oxide–zinc oxide (CeO₂–ZnO) composites were fabricated by using thick-film screen printing of hydrothermally grown powders. The structural, morphological investigations were carried out by using XRD, FESEM and TEM and these studies revealed that the synthesized products were grown in high-density and possessed well-crystallinity. Furthermore, the gas responses were evaluated towards the ethanol, acetone, liquid petroleum gas (LPG) and ammonia gases. The 2 wt% CeO₂–ZnO composite exhibited excellent response of 94% at 325 °C and better selectivity towards ethanol with low response and recovery time as compared to pure ZnO and can stand as reliable sensor element for ethanol sensor related applications.     

Investigation of the effect of ZrO2 and ZrO2/Al2O3 additions on the hot-pressing and properties of equimolecular mixtures of α- and β-Si3N4

In this work, hot-pressing of equimolecular mixtures of α- and β-Si₃N₄ was performed with addition of different amounts of sintering additives selected in the ZrO₂–Al₂O₃ system. Phase composition and microstructure of the hot-pressed samples was investigated. Densification behavior, mechanical and thermal properties were studied and explained based on the microstructure and phase composition. The optimum mixture from the ZrO₂–Al₂O₃ system for hot-pressing of silicon nitride to give high density materials was determined. Near fully dense silicon nitride materials were obtained only with the additions of zirconia and alumina. The liquid phase formed in the zirconia and alumina mixtures is important for effective hot-pressing. Based on these results, we conclude that pure zirconia is not an effective sintering additive. Selected mechanical and thermal properties of these materials are also presented. Hot-pressed Si₃N₄ ceramics, using mixtures from of ZrO₂/Al₂O₃ as additives, gave fracture toughness, K_IC, in the range of 3.7–6.2 MPa m^1/2 and Vicker hardness values in the range of 6–12 GPa. These properties compare well with currently available high performance silicon nitride ceramics. We also report on interesting thermal expansion behavior of these materials including negative thermal expansion coefficients for a few compositions.     

The effect of the addition of Y2O3 to Ni/α-Al2O3 catalysts on the autothermal reforming of methane

The addition of Y₂O₃ to Ni/α-Al₂O₃ catalysts was investigated by BET surface area measurements, hydrogen chemisorption, X-ray diffraction, UV–vis diffuse reflectance spectroscopy, X-ray fluorescence, temperature programmed reduction, temperature programmed oxidation and cyclohexane dehydrogenation. Autothermal reforming experiments were performed in order to evaluate the methane conversion and proceeded through an indirect mechanism consisting of total combustion of methane followed by CO₂ and steam reforming generating the synthesis gas. The Y₂O₃·Al₂O₃ supported catalysts presented better activity and stability in autothermal reforming reaction. Temperature programmed oxidation analysis demonstrated that the addition of Y₂O₃ resulted in a change of the type or the location of coke formed during reaction. None of the prepared catalyst presented deactivation by sintering under the tested conditions. The improved stability of supported catalysts Y₂O₃·Al₂O₃ was the result of minimizing the formation of coke on the surface of nickel particles.     

Dehydrogenation of propane in the presence of N2O over In2O3―Al2O3 mixed oxide catalysts

Dehydrogenation of propane coupled with N₂O over a series of binary In₂O₃―Al₂O₃ mixed oxides was investigated. In contrast to the poor performance for sole N₂O decomposition, a remarkable synergy was identified between N₂O decomposition and propane dehydrogenation. Among the catalysts tested, the In₂O₃―Al₂O₃ sample containing a 20 mol% In₂O₃ showed the highest activity for propane dehydrogenation in the presence of N₂O. Moreover, stability far superior to those of the conventional iron-based materials was observed, attributable to the moderate surface acidity of the In―Al―O composite. The essential role of N₂O is suggested to generate active oxygen species facilitating propane dehydrogenation.     

Single-step synthesis of DME from syngas on Cu–ZnO–Al2O3/zeolite bifunctional catalysts: The superiority of ferrierite over the other zeolites

Single-step synthesis of DME was studied on four different bifunctional catalysts containing Cu–ZnO–Al₂O₃ as the common methanol synthesis component and ferrierite, ZSM-5, NaY or HY, as the solid acid component. The catalysts were prepared by co-precipitation of the metallic component in the slurry of the zeolite, and were characterized by nitrogen adsorption, XRD and ammonia TPD. Cu–ZnO–Al₂O₃/ferrierite is found to be superior to the other catalysts in terms of better conversion and DME selectivity because of facile reducibility of the metal component, suitable topology, proper acidic property and resistance towards catalyst deactivation.     

Composite wasteform based on SiO2–PbO–CaO–ZrO2–TiO2–(B2O3–K2O) parent glass with zircon as the second component

Many different types of glass and ceramic wasteforms have been investigated for nuclear waste immobilization. This study deals with synthesizing composite wasteforms based on a parent glass belonging to the SiO₂–PbO–CaO–ZrO₂–TiO₂–(B₂O₃–K₂O) system with the use of zircon as a second component. The fabrication involves powder mixing, pressing and pressureless sintering. The processing conditions were investigated so as to achieve the highest density and the best sintering temperature for different amounts of zircon, i.e. 5, 10 and 15 wt%. The sintered products were studied by X-ray powder diffraction (XRD) and scanning electron microscopy (SEM); as well as ICP-MAS for leaching experiments. The most promising composite containing zirkelite and titanite crystals in a lead-rich glassy matrix was obtained at 700 °C for 10 wt% zircon.     

Study of AC electrical properties of V2O5–P2O5–B2O3–Dy2O3 glasses

The AC conductivity of glass samples of composition 60V₂O₅–5P₂O₅–(35−x)B₂O₃–xDy₂O₃, 0.4≤x≤1.2 has been analyzed. The samples were prepared by the usual melt-quench technique. The prepared compounds were analyzed by X-ray diffraction (XRD) and thermo gravimetric–differential thermal analysis (TG/DTA). The activation energies were evaluated using glass transition temperature (T_g) and peak temperature of crystallization (T_c) from TG/DTA. The dependence of activation energy on composition was discussed. The electrical conductance and capacitance were measured over a frequency range of 20 Hz to 1 MHz and a temperature range of 303–473 K; these reveal semiconducting features based predominantly on an ionic mechanism. The dielectric and complex-impedance response of the sample is discussed. The relaxation time was found to increase with increasing temperature. Jonscher's universal power law is applied to discuss the conductivity. The electrode polarization was found to be negligible and confirmed from electrical modulus.     

Multiferroic ceramics in BaO–Y2O3–Fe2O3–Nb2O5 system

Multiferroic ceramics in BaO–Y₂O₃–Fe₂O₃–Nb₂O₅ system were synthesized and their dielectric, ferroelectric and magnetic properties were evaluated. XRD results showed that the ceramic composite consists of a major phase of tetragonal tungsten bronze structured Ba₂YFeNb₄O₁₅, and minor phases of monoclinic YNbO₄ and hexagonal Ba₃Fe₂Nb₆O₂₁. Three dielectric relaxations were observed in the temperature range from 125 to 575 K. The relaxor dielectric behavior in the temperature range from 125 to 350 K was attributed to the random occupation of Fe³⁺ and Nb⁵⁺ ions at B site of the tungsten bronze structure. The electrode polarization and the inhomogeneous structure contributed to the high-temperature and middle-temperature dielectric relaxations, respectively. Both the ferroelectric hysteresis loop and the magnetic hysteresis loop were measured, which suggested that the synthesized ceramic composite was a promising candidate of multiferroics.     

Direct syngas to DME as a clean fuel: The beneficial use of ultrasound for the preparation of CuO–ZnO–Al2O3/HZSM-5 nanocatalyst

A series of CuO–ZnO–Al₂O₃/HZSM-5 nanocatalysts prepared by impregnation, co-precipitation–physically mixing and combined co-precipitation–ultrasound methods and their catalytic activity investigated toward direct conversion of syngas to DME. BET, XRD, FESEM, TPR-H₂ and FTIR techniques were used to characterize nanocatalysts. XRD and FTIR results showed that structure of HZSM-5 is not damaged even after it is loaded with CuO–ZnO–Al₂O₃ nanoparticles. TPR-H₂ profiles indicated that reducibility of co-precipitation–ultrasound nanocatalyst is higher than other catalysts. It is found that employing ultrasound energy has great influence on the dispersion of nanocatalyst and its catalytic performance. Size distribution histogram of this nanocatalyst indicated that active phase particle size is between 25.7 and 125.4 nm and their average size is 47.86 nm. The physically mixing of CuO–ZnO–Al₂O₃ and HZSM-5 resulted in the low catalytic activity, indicating that the closest packing of both active sites for CO hydrogenation and methanol dehydration is necessary for direct synthesis of DME. The nanocatalyst loses negligible activity over the course of reaction due to coke formation on copper species.     

Effect of the addition ZrO2–Al2O3 on nanocrystalline hydroxyapatite bending strength and fracture toughness

Nanocrystalline hydroxyapatite powder has been synthesized from a Ca(NO₃)₂·4H₂O and (NH₄)₂HPO₄ solution by the precipitation method. In the next step we prepared ZrO₂–Al₂O₃ powder. After preparation, the powder was dried at 80 °C and calcined at 1200 °C for 1 h. Various amounts (HAP–15 wt% ZA, HAP–30 wt% ZA) of powder were mixed with the hydroxyapatite by ball milling. The powder mixtures were pressed and sintered at 1000 °C, 1100 °C and 1200 °C for 1 h. In order to study the structural evolution, X-ray diffraction (XRD) was used. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were used to estimate the particle size of the powder and observe fracture surfaces. Results show that the bending strength of pressed nanocrystalline HAP was improved significantly by the addition 15 wt% of ZrO₂–Al₂O₃ powders at 1200 °C, but the fracture toughness was not changed, however when 30 wt% of ZA powders were added to nanocrystalline HAP, the bending strength and fracture toughness of the specimens decreased at all sintering temperature.