Journal. Effects of Composition Changes on the Crystallization Behavior of MgO-CaO-SiO2-P2O5 Glass-Ceramics

The effects of composition changes on the crystallization behavior of apatite-containing glass-ceramics in the system MgO-CaO–SiO₂–P₂O₅ were studied. The eutectic composition of 40 wt% 3CaO-P₂O₅–60 wt% CaO MgO 2SiO₂ was selected as the base glass. Several parameters were quantitatively or qualitatively derived from thermal analysis, X-ray diffraction, and microstructural observations. These parameters can be divided into two groups according to their variation with glass composition. The parameters in the first group depend mainly on the apatite nucleation rate, which increases with an increase in CaO or PiO₅, and with a decrease in MgO or SiO₂. The parameters in the second group are closely related to the extent of deviation of the glass composition from the eutectic. The classical theory for nucleation employed to explain the observed phenomena is discussed.     

Spherulitic Growth of Apatite in a MgO─CaO─SiO2─P2O5 Glass

Differential thermal analysis, X-ray diffraction, scanning electron microscopy with energy dispersive X-ray analysis, and transmission electron microscopy were used to study the crystallization of a glass with a composition of 11.2 wt% MgO, 40.5 wt% CaO, 33.3 wt% SiO₂, and 15 wt% P₂O₅. A two-phase "composite," which was composed of apatite and an intermediate phase (H-phase), was formed under appropriate heat-treatment conditions. The spherulitic morphology of apatite phase transformed from "open sheaf" into ellipsoidal as samples were heated to a higher temperature. These phenomena were due to the intermediate H-phase becoming unstable at this temperature so that the retardation effect on the apatite dendritic growth disappeared.     

Sintering, Crystallization, and Properties of B2O3/P2O5-Doped Li2O·Al2O3·4SiO2 Glass-Ceramics

Sintering, crystallization, microstructure, and thermal expansion of Li₂O·Al₂O₃·4SiO₂ glass-ceramics doped with B₂O₃, P₂O₅, or (B₂O₃+ P₂O₅) have been investigated. On heating the glass powder compacts, the glassy phase first crystallized into high-quartz s.s., which transformed into β-spodumene after the crystallization process was essentially complete. The effects of dopants on the crystallization of glass to high-quartz s.s. and the subsequent transformation of high-quartz s.s. to β-spodumene were discussed. The major densification occurred only in the early stage of sintering time due to the rapid crystallization. All dopants were found to promote the densification of the glass powders. The effect of doping on the densification can fairly well be explained by the crystallization tendency. All samples heated to 950°C exhibited a negative coefficient of thermal expansion ranging from about −4.7 × 10^-6 to −0.1 × 10^-6 K^-1. Codoping of B₂O₃ and P₂O₅ resulted in the highest densification and an extremely low coefficient of thermal expansion.     

Quaternary System Al2O3–CaO–MgO–SiO2: I, Study of the Crystallization Volume of Al2O3

Compatibility relations of Al₂O₃ in the quaternary system Al₂O₃–CaO–MgO–SiO₂ were studied by firing and quenching followed by microstructural and energy-dispersive X-ray examination. A projection of the liquidus surface of the primary phase volume of Al₂O₃ was constructed in terms of the CaO, SiO₂, and MgO contents of the mixtures recalculated to 100 wt%. Two invariant points, where four solids coexist with a liquid phase, were defined, and the positions of the isotherms were tentatively established. The effect of SiO₂, MgO, and CaO impurities on Al₂O₃ growth also was studied.     

Bioactivity of Na2O-CaO-SiO2 Glasses

Bioactivities of Na₂O-CaO-SiO₂ glasses were evaluated by examining the formation of bonelike apatite, which is responsible for their bonding to living bone, on their surfaces in a simulated body fluid, using thin-film X-ray diffraction and Fourier-transform infrared reflection spectroscopy. It was found that glasses in a wide compositional region in the P₂O₅-free Na₂O-CaO-SiO₂ system can show bioactivity, as those in the P₂O₅-containing system. The rate of apatite formation on the surfaces of glasses varied largely with the composition of the glasses. Under a constant SiO₂ content of 50 mol%, a glass containing equimole of Na₂O and CaO showed the highest rate of the apatite formation. Variation in the rate of apatite formation with the glass composition corresponded well with the rate of increase in the degree of the supersaturation of the simulated body fluid with respect to the apatite due to dissolution of sodium and calcium ions from the glasses. Little difference was observed in the rates of ion dissolution and of apatite formation between P₂O₅-containing Bioglass 45S5-type and a corresponding P₂O₅-free Na₂O-CaO-SiO₂ glass. It is believed that P₂O_s-free Na₂O-CaO-SiO₂ glasses also show bioactivity as high as that of Bioglass.     

Porous Glass-Ceramic in the CαO–TiO2–P2O5 System

A porous glass-ceramic in the CaO–TiO₂—P₂O₅ system has been prepared by crystallization and subsequent chemical leaching of the corresponding glass. By applying a two-step heat treatment to 45CaO · 25TiO₂· 30P₂O₅ glasses containing a few mol% of Na₂O, volume crystallization results in the formation of dense glass-ceramics composed of CaTi₄(PO₄)₆ and β-Ca₃(PO₄)₂ phases. By leaching the resultant glass ceramics with HCI, β-Ca₃(PO₄)₂ is selectively dissolved out, leaving a crystalline CaTi₄(PO₄)₆ skeleton. The surface area and mean pore radius of the porous glass-ceramics were approximately 40 m²/g and 13 nm, respectively.     

Quaternary System Al2O3–CaO–MgO–SiO2: II Study of the Crystallization Volume of MgAl2O4

Solid-state compatibility and melting relations of MgAl₂O₄ in the quaternary system Al₂O₃–CaO–MgO–SiO₂ were studied by firing and quenching selected samples located in the 65 wt% MgAl₂O₄, plane followed by microstructural and energy dispersive X-ray analysis. A projection of the liquidus surface of the primary crystallization volume of MgAl₂O₄ was constructed from CaO, SiO₂ and exceeding Al₂O₃, not involved in stoichiometric MgAl₂O₄ formation; those three amounts were recalculated to 100 wt%. The temperature and character of six invariant points, where four solids co-exist with a liquid phase, were defined. One maximum point was localized and the positions of the isotherms were tentatively established. The effect of CaO, SiO₂, and Al₂O₃ impurities on the high temperature behavior of spinel materials was also discussed.     

The System SiO2–P2O2

Phase relations in the binary system between SiO₂-P₂O₅ and SiO₂ were investigated by the quenching method using sealed platinum tubes to prevent the loss of P₂O₅. The compound Si0₂-P₂O₅ exists in two forms, the low-temperature β form inverting sluggishly but reversibly to the high-temperature β form at 1030°C. The β form melts congruently at 1290°C. The compound 2SiO₂-P₂O₅ melts incongruently at 1120°C to a silica-rich liquid and SiO_a-P₂O₅. In the region between 5 and 25 mole % PO₂, reactions were so sluggish that no data could be obtained by quenching.     

Crystallization of a Rare Earth-Rich Aluminoborosilicate Glass With Varying CaO/Na2O Ratio

The effect of varying R =[CaO]/([CaO]+[Na₂O]) ratio on the crystallization of a rare earth-rich aluminoborosilicate glass (16 wt% RE₂O₃, RE=Nd or La) is investigated. The crystallization of a silicate apatite with Ca_{2+ x} RE_{8− x} (SiO₄)₆O_{2−0.5 x} composition ( x ≈0.4–0.7), is responsible for a drop of the rare earth solubility in the melt. When successive nucleation and growth stages are performed, crystallization processes change across the glass series as a consequence of glass-in-glass phase separation. An exotic phase of composition close to Ca₁₀Nd₇Si_20.75O₆₂ grows at the expense of silicate apatite.     

Crystallization of MgO-Al2O3-SiO2-ZrO2 Glasses

The crystallization of MgO-Al₂O₃-SiO₂-ZrO₂ glasses at 1000°C was studied. Isothermal heat treatments of a cordierite-based glass (2MgO.2Al₂O₃.5SiO₂= Mg₂Al₄Si₅O₁₈) with 7 wt% ZrO₂ produced surface crystallization of α-cordierite and tetragonal ZrO₂ ( t -ZrO₂). These phases advanced into the glass by cocrystallization of t -ZrO₂ rods in an α-cordierite matrix with a well-defined orientation relation. The t -ZrO₂ rods were unstable with respect to diffusional breakup (a Rayleigh instability) and decomposed into rows of aligned ellipsoidal and spheroidal particles. The t -ZrO₂ was very resistant to transformation to monoclinic symmetry. With a similar glass containing 15 wt% ZrO₂, surface crystallization of α-cordierite and t -ZrO₂ was accompanied by internal crystallization of t -ZrO₂ dendrites. Transformation of the dendrites to mono-clinic symmetry was observed under some conditions.     

Phase Formation in the System Na2O · Al2O3-CaO · A12O3-Al2O3 at 1200°C in Air

Phase relations in the system Na₂O_· Al₂O₃-CaO· Al₂O₃-Al₂O₃ at 1200°C in air were determined using the quenching method and high-temperature X-ray diffraction. The compound 2Na₂O · 3CaO · 5Al₂O₃, known from the literature, was reformulated as Na₂O · CaO · 2Al₂O₃. A new compound with the probable composition Na₂O · 3CaO · 8Al₂O₃ was found. Cell parameters of both compounds were determined. The compound Na₂O · CaO-2Al₂O₃ is tetragonal with a = 1.04348(24) and c = 0.72539(31) nm; it forms solid solutions with Na₂O · Al₂O₃ up to 38 mol% Na₂O at 1200°C. The compound Na₂O · 3CaO · 8Al₂O₃ is hexagonal with) a = 0.98436(4) and c = 0.69415(4) nm. The compound CaO · 6Al₂O₃ is not initially formed from oxide components at 1200°C but behaves as an equilibrium phase when it is formed separately at higher temperatures. The very slow transformation kinetics between β and β "-Al₂O₃ make it very difficult to determine equilibrium phase relations in the high-Al₂O₃ part of the diagram. Conclusions as to lifetime processes in high-pressure sodium discharge lamps can be drawn from the phase diagram.     

Crystallization of Li2O · Al2O3· 6SiO2 Glasses Containing Niobium Pentoxide as Nucleating Dopant

Niobium pentoxide (T form, orthorhombic system) was utilized to promote devitrification in Li₂O · Al₂O₃· 6SiO₂ glasses. Two or more mole percentage of this nucleating dopant enhanced crystallization in these glasses. Glasses containing 4.0 and 8.0 mol% T-Nb₂O₅ exhibited a high tendency to form dispersed TT-Nb₂O₅ (monoclinic system) precipitates during the glass quenching process. The crystallization process in glasses containing 2.0 or 4.0 mol% T-Nb₂O₅ occurred as microphase separation, followed by the formation of dispersed TT-Nb₂O₅ crystalline precipitates (760°C), followed by β-quartz solid-solution ( ss ) formation (850° to 900°C) heterogeneously nucleated from the precipitates. β-quartz( ss ) transformed to β-spodumene( ss ), along with a polymorphic transition from the TT-Nb₂O₅ to M-Nb₂O₅ (tetragonal system) crystalline phase.     

Leaching of Glasses with Molar Composition 20Na2O · 10RO ·x Al2O3· (70-x)SiO2

Sodium depth profiles were determined in water-leached glass samples with molar composition 20Na₂O · 10RO · x Al₂O₃· (70 - x)SiO₂ (RO = CaO, MgO, and ZnO) using secondary ion mass spectrometry. The leaching of sodium ions decreases with increasing Al₂O₃ content in all three glass systems. For x = 0 the leaching is hardly affected by the nature of the divalent cation. For x = 5 and 10 the corrosion resistance is highest for the glass containing ZnO, and for the glasses containing ZnO and MgO, respectively. These glasses correspond to those with the smallest fraction of NBOs. From all these results it is concluded that the nonbridging oxygen atoms play an important role in promoting the leaching of a glass.     

Crystallization Behavior of CaO–P2O5 Glass with TiO2, SiO2, and Al2O3 Additions

TiO₂ above 4 mol% is an effective nucleating agent for CaO–P₂O₅ glass which also contains substantial SiO₂ and Al₂O₃ additions. Glass ceramics can be made from this glass using a single slow heating ramp with no need for a nucleating heat treatment step. Powder of this composition crystallizes rapidly to β-Ca₂P₂O₇, whereas bulk glass crystallizes from diphasic nuclei consisting of a central cubic Ca-P-Ti-Si-Al oxide phase surrounded by impure AlPO₄ dendrites. Metastable calcium phosphate grows on the AlPO₄ dendrites and later transforms to β-Ca₂P₂O₇.     

Crystallization Behavior of Al2O3 in the Presence or SiO2

The independent crystallization sequence of an Al₂O₃ component is modified in the presence of SiO₂ and vice versa. Mixed SiO₂-Al₂O₃, gel (28 wt% SiO₂ and 72 wt% Al₂O₃) forms neither cristobalite nor γ-Al₂O₃ and corundum at 1000°C but forms Si-Al spinel; an amorphous aluminosilicate phase invariably also forms after the gel is heated. However, the composition of this amorphous aluminosilicate phase is not as yet known.     

Li2O─SiO2─Al2O3─MeIIO Glass-Ceramic Systems for Tile Glaze Applications

In order to verify the possibility of using glass-ceramic materials as tile coatings, the devitrification processes of three industrial formulations belonging to the Li₂O─Al₂O₃─SiO₂ glass-ceramic system were investigated by differential thermal analysis, X-ray diffractometry, scanning electron microscopy, and IR spectroscopy. Compositional variations were made by addition of large amounts of MgO or CaO or PbO (ZnO) oxides as well as through smaller additions of other oxides. In these systems the surface crystallization contributes appreciably to the bulk crystallization mechanism. All the systems investigated show a high tendency toward crystallization even at very high heating rates, developing a very close network of interlocked crystals of synthetic β-spodumene-silica solid solutions (LiAlSi₄O₁₀). The results of this research are expected to establish the conditions under which these glass-ceramic systems can be practically used as tile glazes.     

Effect of Nucleating Agents on the Crystallization of Calcium Phosphate Glasses

Phase evolution in calcium phosphate-based glass ceramics has been examined. Pure CaO:P₂O₅ readily formed a glass which surface nucleated upon annealing, but volume nucleation at 680°C was observed only after the addition of the nucleating agents, TiO₂ and A1₂O₃. Phase separation of Ti and Al occurred along with the nucleation and growth of a calcium phosphate phase, similar to β-Ca₂P₂O₇. Heat treatments at higher temperatures and/or for longer times resulted in crystallization of A1- and Ti-rich, phase-separated regions. A glass with a higher CaO:P₂O₅ ratio (approximately 2:1) could be prepared only when a total of 25-35 mol% of TiO₂, A1₂O₃, and SiO₂ were present in the batch. The glass phase-separated into respective SiO₂- and CaO/P₂O₅-rich regions on cooling. The SiO₂-rich regions did not influence crystallization and remained amorphous throughout the heat treatments. In the CaO/P₂O₅-rich regions, homogeneous volume nucleation of a Ti-rich phase readily occurred followed by the heterogeneous nucleation and growth on these nuclei of a calcium phosphate phase. Although this phase was macroscopically composed of spherulites, TEM revealed that they consisted of intertwined nanodendrites whose individual arms were approximately 20 nm wide and 50 nm long.     

Proton Conductivity in Zr4+-Ion-Doped P2O5–SiO2 Porous Glasses

The effect of zirconium ions on glass structure and proton conductivity was investigated for sol-gel-derived P₂O₅–SiO₂ glasses. Porous glasses were prepared through hydrolysis of PO(OCH₃)₃, Zr(OC₄H₉)₄, and Si(OC₂H₅)₄. Chemical bonding of the P⁵⁺ ions was characterized using ³¹P-NMR spectra. The phosphorous ions, occurring as PO(OH)₃ in the ZrO₂-free glass, were polymerized with one or two bridging oxygen ions per PO₄ unit with increased ZrO₂ content. The chemical stability of these glasses was increased significantly on the addition of ZrO₂, but the conductivity gradually decreased from 26 to 12 mS/cm at room temperature for 10P₂O₅·7ZrO₂·83SiO₂ glass. A fuel cell was constructed using 10P₂O₅·5ZrO₂·85SiO₂ glass as the electrolyte; a power of ∼4.5 mW/cm² was attained.     

Precise Determination of the 3CaO·SiO2 Cells and Interpretation of Their X-Ray Diffraction Patterns

The cell dimensions of pure triclinic 3CaO·SiO₂ and monoclinic 3CaO·SiO₂ solid solution (54CaO·16SiO₂·Al₂O₃·MgO) were determined and the powder diffraction patterns were indexed by the method of precise measurement of the spacings. The lattice constants are expressed in terms of triclinic or monoclinic cells corresponding to pseudo-orthorhombic cells derived from Jeffery's trigonal cell. The apparent lattice constants for pure 3CaO·SiO₂ are a = 12.195 a.u., b = 7.104 au., c = 25.096 a.u., α= 90°, β= 89°44'γ= 89°44'; for 54CaO·16SiO₂.-Al₂O₃MgO, a = 12.246 a.u., b = 7.045 a.u., c = 24.985 a.u., β= 90°04'. Precise lattice constants of Jeffery's monoclinic lattice for 54CaO.-16SiO₂-Al₂O₃·MgO are derived as a = 33.091 a.u., b = 7.045 a.u., c = 18.546 a.u., β= 94°08'. High-temperature X-ray patterns showed that pure triclinic 3CaO·SiO₂ transformed to a monoclinic form at about 920°C. and then to a trigonal form at about 970°C. Monoclinic 54CaO.16SiO₂·Al₂O₃–MgO transformed to trigonal at about 830°C. These transitions were reversible and reproducible and were accompanied by only slight deformation of the structure forms.     

Reactions in the System Li2O–MgO–Al2O3–SiO2: I, The Cordierite-Spodumene Join

Phase equilibria along the nonbinary join between cordierite (2MgO · 2Al₂O₃· 5SiO₂) and spodumene (Li₂O · Al₂O₃· 4SiO₂) were investigated in the temperature range 800° to 1550°C. using the quench technique on fourteen compositions. The phase diagram at high temperatures is characterized by a very small region of solid solution on the cordierite side, appreciable solid solution on the spodumene side, and regions of three and four phases toward the center of the system, including liquid, α-cordierite, mullite, spinel, corundum, and β-spodumene and its solid solutions. The liquidus has a flat minimum between 40 and 50% cordierite at 1347°, and rises on one side to the congruent melting point of β-spodumene (1421°) and on the other side to the temperature of complete melting of cordierite (1530°). The lowest temperature at which liquid appears is 1325°. At low temperatures a complete series of metastable solid solutions exists between μ-cordierite and β-spodumene. The significance of the data in the preparation of thermal-shock-resisting bodies is discussed.