共查询到20条相似文献,搜索用时 343 毫秒
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Xavier Pessoles Yann Landon Walter Rubio 《The International Journal of Advanced Manufacturing Technology》2010,47(5-8):639-655
Machining time is a major performance criterion when it comes to high-speed machining. CAM software can help in estimating that time for a given strategy. But in practice, CAM-programmed feed rates are rarely achieved, especially where complex surface finishing is concerned. This means that machining time forecasts are often more than one step removed from reality. The reason behind this is that CAM routines do not take either the dynamic performances of the machines or their specific machining tolerances into account. The present article seeks to improve simulation of high-speed NC machine dynamic behaviour and machining time prediction, offering two models. The first contributes through enhanced simulation of three-axis paths in linear and circular interpolation, taking high-speed machine accelerations and jerks into account. The second model allows transition passages between blocks to be integrated in the simulation by adding in a polynomial transition path that caters for the true machining environment tolerances. Models are based on respect for path monitoring. Experimental validation shows the contribution of polynomial modelling of the transition passage due to the absence of a leap in acceleration. Simulation error on the machining time prediction remains below 1%. 相似文献
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El Bechir Msaddek Zoubeir Bouaziz Maher Baili Gilles Dessein 《The International Journal of Advanced Manufacturing Technology》2014,72(1-4):289-302
The recourse to the high-speed machining for the manufacture of warped shapes imposes an evolution towards a very high technicality of the CAM methods and of the machining operation execution. Due to its own characteristics, the high-speed machining (HSM) implies the use of new machining interpolations, in such a way that it assures the continuity of advances in the best way possible. Among these interpolations, we mention the polynomial interpolation. In this article, we propose a complete study of the interpolation type influence on the HSM machine dynamic behavior and also on the generated errors. For this, we have measured the feed rate of the cutting tool path for each type. Then, in terms of accuracy, we have measured the errors. In order to validate our approach, we have compared the simulated results to the experimental ones. 相似文献
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Li-Bing Zhang You-Peng You Xue-Feng Yang 《The International Journal of Advanced Manufacturing Technology》2013,64(1-4):335-348
The advanced manufacture technology requires that multi-axis coordinated motion computer numerical control (CNC) machine tools have the capability of high smoothness and high precision. At present, the study of the motion smoothness mainly concentrates on the acceleration and deceleration control method and the look-ahead process of velocity planning in the interpolation stage. The control strategy of the contouring error mainly focuses on tracking error control, cross-coupling control, and optimal control. In order to improve the motion smoothness and contouring precision for multi-axis high-speed CNC machine tools, a multi-axis modified generalized predictive control approach was presented in this paper. In the control strategy, the estimation models of tracking error, contouring error, velocity error, and acceleration error were structured separately. A new improved quadratic performance index was proposed to guarantee the minimum of these errors. Generalize predictive control was also introduced, a multi-axis generalized predictive control model was deduced for motion smoothness and machining precision for multi-axis coordinated motion CNC system, and an approved multi-axis generalized predictive controller based on the model was designed in this paper. The proposed predicted control approach was evaluated by simulation and experiment of circular, noncircular, and space line trajectories, respectively. These simulative and experimental results demonstrated that the proposed control strategy can significantly improve the motion smoothness and contouring precision. Therefore, the new position control method can be used for the servo control system of multi-axis coordinated motion CNC system, which increases motion smoothness and machining precision of CNC machine tools. 相似文献
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针对刀具两摆的五轴龙门数控铣床,对一转动轴与一平动轴联动及两转动轴联动加工圆弧时的动态轨迹误差分别进行了分析。采用D-H(Denavit-Hartenberg)法对轴的输入的进给指令位置计算公式进行了推导,并将进给指令位置输入到由动态仿真工具Simulink构建的进给伺服系统仿真模型中,得到了圆弧上动态轨迹误差的分布曲线。通过对转动轴联动加工圆弧的动态轨迹误差分析,可为五轴龙门数控铣床转动轴动态误差的检测提供指导,使得机床的检测与调整更加快速和便捷。 相似文献
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Real-time P-H curve CNC interpolators for high speed cornering 总被引:1,自引:1,他引:0
Javad Jahanpour Behnam Moetakef Imani 《The International Journal of Advanced Manufacturing Technology》2008,39(3-4):302-316
In this paper, real-time Pythagorean hodograph (P-H) curve CNC interpolators are used for high speed corner machining. There are large contouring errors around sharp corners when low-bandwidth servo controllers (such as P-PI control) are used. In order to decrease the amount of the cornering errors, an improved interpolation method is proposed. The first deceleration phase of motion and the over-corner P-H curve constructed for regions with sharp corners are devised by quadratic and constant velocity interpolation algorithms, respectively. The geometric parameters of the over-corner P-H curve and the feed rate along the modified tool path are computed by pattern search algorithm in order to reduce the maximum cornering error. The proposed interpolation algorithm is implemented for symmetrical and unsymmetrical corners. The results of simulation, such as the cornering error and the total cornering time, are compared with previously published methods. It has been observed that the developed over-corner P-H approach can substantially reduce the amount of cornering error. 相似文献
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Han Ul Lee Dong-Woo Cho 《The International Journal of Advanced Manufacturing Technology》2003,22(11-12):873-882
Off-line feedrate scheduling is an advanced methodology to automatically determine optimum feedrates for NC code modification. However, most existing feedrate scheduling systems have limitations in generating the optimised feedrates because they use the material removal rate or the cutting force model which is dependent on cutting conditions. This paper proposes a feedrate scheduling system based on an improved cutting force model that can predict cutting forces accurately in general end milling situations. Original blocks of NC code were divided into smaller ones with the optimised feedrates to adjust the peak value of cutting forces to a constant value. The acceleration and deceleration characteristics for a given machine tool were considered for realistic feedrate scheduling. Moreover, a modified type of Z-map model was developed to reduce the entry/exit angle calculation error in the cutting force prediction and named the moving edge node Z-map (ME Z-map). Pocket machining experiments show that the proposed method is accurate and efficient in maintaining the cutting force at a desired level. 相似文献
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Jiang Han Yang Jiang Xiaoqing Tian Feihsu Chen Chienyu Lu Lian Xia 《The International Journal of Advanced Manufacturing Technology》2018,95(5-8):1729-1742
In traditional processing, a large number of G01 blocks are adopted to discretize free surface or curve for NC machining. But, the continuity of G01 line segments is only C0, which may lead to discontinuity of axis acceleration, resulting in the frequent fluctuation of tool motion at the junctions in high-speed machining, deteriorating the quality of work piece, and reducing processing efficiency. To solve this problem, a local smoothing interpolation method is proposed in this paper. At first, the analytic relationship between the continuity of the trajectory and the continuity of the axes motion is first systematically described by formula. Based on this relationship, a local smoothing algorithm and a feed-rate scheduling method are proposed to generate a C2 continuous tool path motion with axis-acceleration continuity. The local smoothing algorithm smoothes the corners of G01 blocks by the cubic B-spline according to the cornering error tolerance specified by the user. After the feed rate at critical points of smoothed tool path was determined by a modified bidirectional scanning algorithm by considering constrains of chord error and kinematic property, an iterative S-shape feed rate scheduling is employed to minimize residual distance caused by round of time while ensuring the continuity of feed rate and acceleration. Then, a look-ahead interpolation strategy combined with smoothing algorithm and feed-rate scheduling as mentioned is proposed for real-time interpolation of short line segments. At last, simulations are conducted to verify the effectiveness of the proposed methods. Compared with the traditional G01 interpolation, it can significantly improve the processing efficiency and shorten the processing time within error tolerance. 相似文献
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Z. C. Wei M. J. Wang Y. J. Cai J. N. Zhu L. Wang 《The International Journal of Advanced Manufacturing Technology》2013,65(1-4):363-369
This paper presents a flexible model for estimating the form error in three-axis ball-end milling of sculptured surface with z-level contouring tool path. At an interval of feed per tooth, the whole process of sculptured surface machining is treated as a combination of sequential small inclined surface milling. For ball-end milling of the inclined surface with z-level contouring tool path, at surface generation position, an analytical model is proposed to identify the feedback effect of tool deflection on cutting edge engagement. The deflection-dependent cutting edge engagement is determined by using an iterative procedure. And ultimately, the form error is obtained from the balanced tool deflection and associated surface inclination angle. In a validation experiment, the estimated form errors are compared with both the measurements and the predictions of a rigid model. It is shown that the proposed flexible model gives significant better predictions of the form error than rigid model. Good agreement between the predicted and measured form errors is demonstrated for the ball-end milling of sculptured surface with z-level contouring tool path. 相似文献
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This paper presents a reference trajectory (command) generation scheme to robustly avoid residual vibrations that occur due to rapid acceleration of machine axes in high-speed machining and positioning tasks. A robust Finite impulse response (FIR) filter is designed to generate reference motion commands for accurate real-time interpolation of linear toolpaths along point-to-point (P2P) and non-stop contouring trajectories. The designed FIR filter generates reference acceleration profiles with wide attenuation bands in the frequency spectrum to avoid unwanted vibrations. Design and tuning principles for the robust FIR filter are presented, and kinematics of the generated reference trajectories are analyzed. Contour errors that occur during rapid non-stop linear interpolation are estimated from the filter dynamics. A feedrate scheduling method is introduced to analytically confine those interpolation contour errors within user specified tolerances. Effectiveness of the proposed trajectory generation scheme is validated in actual machining tests, and it is benchmarked against the state-of-the-art technique. It is shown that developed FIR-based trajectory generator can robustly avoid unwanted inertial vibrations to produce smoother surfaces without elongating cycle times. 相似文献
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High-speed contouring enhanced with P-H curves 总被引:1,自引:1,他引:0
Behnam Moetakef Imani Javad Jahanpour 《The International Journal of Advanced Manufacturing Technology》2008,37(7-8):747-759
In this paper, Pythagorean hodograph (P-H) curve theory is used for high-speed contouring applications. There are large contouring
errors around sharp corners when low-bandwidth servo controllers (such as P-PI control) are used. It is possible to construct
a P-H curve in the region of sharp corners in order to decrease the amount of cornering error. The developed algorithm is
implemented for various corners with different angles. With respect to sharp tool paths, the total machining time is increased
by a small amount, but the cornering error is reduced to the allowable tolerance limit. The results of simulation, such as
the total cornering time and the cornering error, are compared with previously published methods. It has been shown that the
over-corner P-H approach will substantially decrease the amount of cornering error. 相似文献
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Jenq-Shyong Chen Yao-Hung Kuo Wei-Yao Hsu 《The International Journal of Advanced Manufacturing Technology》2006,30(5-6):470-478
This paper is focused on the friction-induced contouring errors of a three-axis parallel kinematic machine (PKM) called a Cartesian-guided tripod (CGT). A dynamic model of the CGT including the nonlinear dynamic, mechanical compliance and mechanical friction has been formulated. Servo control characteristics of the formulated CGT dynamic model are analyzed based on the conventional P-PI controller and feedforward friction compensation implemented in the joint level control scheme. Quantitative analysis and comparison of the various friction sources from the actuated joints (ballscrew/nut) and passive joints (balljoint and guideway) have been conducted. Analysis results show that the ballscrew/nut friction produces the most significant friction-induced contouring errors. The ball-joint friction and linear-guide friction induced contouring errors are two-order and one-order, respectively, lower than the errors by the ballscrew friction. The main reason is that the equivalent friction torques of these two friction sources coupled into the servo drive loop are reduced by the leverage effect of the driving leg length. It was also found that the conventional feedforward friction compensation can effectively reduce the ballscrew-friction-induced contouring errors. However, if not properly compensated, ballscrew friction could excite significant platform-leg structural vibration because the tripod-based PKM usually has a high compliance vibration mode in the horizontal platform-leg direction. The friction-excited structural vibration can be reduced by putting vibration absorbers on the guideways of the passive leg to damp out the platform-leg vibration. From the primary analysis results, it can be seen that the proposed tripod based PKM has high potential for high-speed 5-axis machining applications. 相似文献
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Syh-Shiuh Yeh Zheng-Hong Tsai Pau-Lo Hsu 《The International Journal of Advanced Manufacturing Technology》2009,44(9-10):906-920
The error resources of precise motion control systems are basically categorized into linear and nonlinear effects. To realize the precise motion of industrial computer numerical control (CNC) machines, this paper presents an integrated motion control structure with modular algorithms, including both the linear control and the nonlinear compensation. In the linear control design, this study applies three algorithms: (1) feedforward control to address the tracking errors, (2) cross-coupled control to reduce the contouring errors, and (3) digital disturbance observer to lessen the effects of modeling errors and disturbances in real applications. The results indicate that the linear motion controller achieves greatly improved accuracy in both tracking and contouring by reducing the servo lags and mismatched dynamics of the different axes. However, the adverse effect due to friction still exists and cannot be eliminated by applying the linear motion controller only. This study further integrates the nonlinear compensator and develops friction estimation and compensation rules for CNC machines. The digital signal processors are suitable to implement all the developed linear and nonlinear algorithms, and the present controllers have been successfully applied to industrial CNC machines. Experimental results on a vertical machining center indicate that, under different feed rates, the CNC machine with the integrated motion controller significantly reduces the maximum contouring error by 135% on average. 相似文献
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针对高速主轴在数控机床中的推广应用问题,以加工中心高速主轴系统结构设计和性能分析为重点,应用虚拟设计原理、有限元分析和优化设计技术,对加工中心高速主轴系统在ADAMS环境下进行了动态仿真研究,开发了专用于机床主轴系统设计分析软件系统,给出了部分运行实例。该系统能提高产品的设计质量和设计效率。 相似文献
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Hendra Prima Syahputra Tae Jo Ko Byeong Mook Chung 《Journal of Mechanical Science and Technology》2014,28(2):691-697
A 2-axis hybrid positioning system was developed for precision contouring on micro-milling operation. The system was developed to overcome the micro-positioning limitations of conventional linear stage positioning system on machine tools. A 2-axis flexure hinge type piezoelectric stage was added on a standard milling machine to obtain better machining results. The control method used for the hybrid system was active error compensation type, where errors from linear stages are cancelled by the piezoelectric stage motion. Positioning experiments showed an improvement of machine accuracy which was confirmed by the machining results. A micro-pillar was fabricated for the validation of long-range and high-precision contouring capability. The system was successfully implemented on micro-milling machining to achieve high-precision machining results. 相似文献