共查询到19条相似文献,搜索用时 98 毫秒
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光学自由曲面反射镜模芯的镜面成型磨削 总被引:2,自引:0,他引:2
采用精密修锐修整的圆弧形粗金刚石砂轮在CNC精密磨床上进行了数控成型磨削加工,实现了高效镜面磨削。分析金刚石砂轮圆弧形轮廓的成型修整原理,建立了圆弧形修整的数控模式。通过建立曲面数控成型磨削的行走轨迹算法,实现了自由曲面的圆弧包络成型磨削加工。分析了磨削工艺参数和砂轮出刃形貌参数与超光滑表面形成的作用机制,进行了镜面磨削试验并检测表面微观形貌和粗糙度,分析实现镜面磨削的脆/塑性磨削转换机理。理论分析表明,降低砂轮行走速度,提高砂轮转速以及改善出刃形貌可以获得纳米级粗糙度的超光滑磨削表面。试验结果显示,先将砂轮修锐修整再控制砂轮行走速度小至15 mm/min时,表面粗糙度小于10 nm以下,且微观加工表面没有发生脆性破坏,形成镜面。加工高速钢自由曲面时,面形误差(PV值)可以达到10 μm以下,表面粗糙度Ra可以达到约16 nm。实验结果表明:利用数控技术和粗金刚石砂轮可以实现自由曲面模芯的高效镜面磨削加工,保证了高精度的光学自由曲面反射镜注塑模芯。 相似文献
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本文描述了一种能检测超精密度表面纳米级超微观形貌的扫描隧道显微镜,该装置可测到高定向石墨表面原子图象和精密光栅,金刚石切削表面和精密磨削表面的纳米级形貌。 相似文献
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阐述了同轴调制正弦波微结构的加工原理。结合试验分析讨论了刀具刀尖圆弧半径、被加工材料、切削液等切削条件与主轴转速和刀具进给速度等切削用量对金刚石超精密切削加工后的微结构功能表面的影响。为复杂微结构的金刚石超精密加X-技术研究积累了一定经验。 相似文献
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Fangyu Peng Jing Wu Zhenglong Fang Shuai Yuan Rong Yan Qingshun Bai 《The International Journal of Advanced Manufacturing Technology》2013,67(9-12):2657-2670
The machined surface micro-topography has a great influence on the surface quality and the surface function. A simulation algorithm of machined surface topography is present in this paper, in which the influence of the tool vibration is considered. From the overall surface texture formation, surface texture interval, surface texture height, and surface texture direction, the geometric characteristics of surface micro-topography in micro-milling was defined and investigated. The influence of process parameters, especially the initial phase angle of cutter and the tool vibration, on the geometric characteristics of surface micro-topography is investigated, and the method to control the process parameter is proposed. Especially, this paper presents a novel method, through the planning of noncutting tool path, to control the initial phase angle of cutter which has significant effect on surface topography. The experiments shows that the control deviation of the surface texture direction is less than 2°, and the machined surface topography consistent with the simulation result, which means that the modeling and controlling of surface topography is feasible and effective. 相似文献
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Tao Chen Suyan Li Bangxin Han Guangjun Liu 《The International Journal of Advanced Manufacturing Technology》2014,72(9-12):1639-1645
This work investigates the cutting force and surface micro-topography in hard turning of GCr15 bearing steel. A series of experiments on hard turning of GCr15 steel with polycrystalline cubic boron nitride (PCBN) tools are performed on a CNC machining center. Experimental measurements of cutting force, 3D surface micro-topography, and surface roughness of the workpiece are performed. The 3D surface micro-topography of the workpiece is discussed, and the formation mechanism of the 3D surface is analyzed. The influence of cutting speed and feed rate on cutting force and surface roughness are discussed. The 2D and 3D surface roughness parameters are compared and discussed. It is found that feed rate has greater influence on cutting force and surface roughness than cutting speed and there exists the most appropriate cutting speed under which the minimum surface roughness can be generated while a relatively small cutting force can be found. Recommendations on selecting cutting parameters of hard turning of GCr15 steel are also proposed. 相似文献
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钢板微观表面质量控制理论与技术研究进展 总被引:1,自引:1,他引:1
分析给出钢板表面质量缺陷的分类及描述,重点阐释与表面微观形貌相关的钢板微观表面质量缺陷;结合钢板微观表面质量控制的工艺原理,综述国内外针对钢板微观表面质量生成与控制的关键——钢板表面微观形貌的表征与轧制转印生成、轧辊表面微观形貌的磨损演变、钢板表面的视觉美观性和涂镀黏附性与冲压储油性的描述与建模等方面的重要研究进展及成果;分析总结目前钢板微观表面质量的理论研究与生产实践中存在的主要问题,提出进一步开展钢板微观表面质量控制理论与技术研究的若干建议,展望当前在我国着力开展钢板微观表面质量研究的科学意义和应用前景。 相似文献
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Zhongwei Liang Xiaochu Liu Bangyan Ye Yijun Wang 《The International Journal of Advanced Manufacturing Technology》2013,67(9-12):2779-2798
For the purpose of improving the resultant performance processes of microsurface precise grinding in different machining conditions, the obtained grinded surface should be quality-evaluated and influence-assessed under the instructions of topography modeling. Since microsurface fitting algorithms exerts a considerable influence on those constructed topography mathematical features in geometric domain, which results to different grinding micro-topography processes caused by one specific influence mechanism, and makes the performance investigation of fitting algorithms in surface micro-topography grinding processes indispensable. Through extracting the coordinate positions of those selected physical control points in one objective surface topography sample to be grinded by using a series of precise spatial coordinate measurement apparatuses, several typical algorithms of surface fitting in geometric domain were used for constructing the micro-topography models of those sample section surface with complicated point cloud. On the base of computing the newly proposed mathematical features caused from those micro-topography models, fuzzy evaluation data sequences were established and one new multi-dimensional mathematical quantitative evaluation method derived from fuzzy relation set was proposed and employed to deal with their inherent mutual-relationships. As the performance comparisons of resultant grinded topography between using surface modeling operations and not using surface modeling operations were clearly quantified, it is obvious that the multi-dimensional fuzzy influence relation set between surface fitting algorithms, topography geometric features, and practical grinding processes in different experimental conditions will be quantitatively analyzed in detail, which contributes to the acquirement of final conclusions concerned with the inherent influence mechanism and mutual mathematical relation set emerged from the performance results of different surface fitting algorithms, together with the topography spatial features and practical surface grinding process characteristics in one specific experimental conditions as well. Through realizing grinding processes evaluation based on multi-dimensional fuzzy relation set and making performance comparisons with several other typical statistical evaluation methods in index analysis, an in-depth performance inspection of surface precise grinding with objective micro-topography will be facilitated and optimized; simultaneously, a new research idea for improving microsurface modeling and its subsequent grinding processes in a practical experimental operation can also be demonstrated in the long run. 相似文献
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The shape of the tool insert geometry, particularly the size of the tool nose radius, plays a significant role in influencing a variety of surface integrity characteristics such as surface finish, roundness, tool life, edge frittering etc. It has been found in previous work that a large tool nose radius is beneficial in improving the component quality. This paper substantiates these facts and shows that increasing the feed rate generally debilitates the surface integrity but, probably due to some elasticity in the porous compact's surface, this does not cause residual hardening to the machined surface. Abrasion during secondary machining suggests that flank, rather than crater, wear determines the end point during cutting operations. Tool nose geometry plays a significant role in improving surface topography, by reducing the cusp height—when the nose radius is large. The manufacturing envelopes defined by skewness and kurtosis for the machined surfaces suggest that there is a general drift either from a bearing to a locking surface or vice versa. Furthermore, the dispersion of these envelopes reduces with increasing feed rate. These conditions can be attributed to the tool nose geometry, feed rate and depth of cut which modifies the machined surface topography. 相似文献