Cyclic Corrosion Behavior of Ni-Based Superalloys in Hot Lithium Molten Salt

In this study, the cyclic corrosion behavior of N06230, N07263, and N06625 in a LiCl–Li₂O molten salt was investigated at 650?°C in argon atmosphere. The cyclic corrosion behavior was observed through measurements of the oxide morphology and thickness, the extent of internal corrosion, and compositional changes in the oxide scale and the substrate. The corrosion products in the surface corrosion layers of N07263 were (Ni,Co)O, (Ni,Co)Cr₂O₄, Cr₂O₃, and TiO₂ and those in the surface corrosion layers of N06230 were NiO, NiCr₂O₄, and Cr₂O₃, while NiO, NiCr₂O₄, CrNbO₄, and Cr₂O₃ were identified as the corrosion products of N06625. The internal corrosion behavior of N07263 was localized, while N06230 and N06625 showed uniform corrosion. N07263 exhibited superior corrosion resistance as its corrosion layer was more continuous, dense, and adherent as compared to those of N06230 and N06625.     

Inconel625合金及焊缝在Na2SO4-NaCl熔盐中热腐蚀行为研究

对Inconel625母材与焊缝金属进行750℃下的75%Na₂SO₄-25%NaCl混合熔盐热腐蚀实验，并对腐蚀产物的物相、表面形貌、腐蚀失重速率及腐蚀机理等进行分析。结果表明：Inconel625接头母材处组织为奥氏体等轴晶，焊缝处组织为树枝晶；母材与焊缝金属失重曲线均遵循抛物线规律，其失重速率常数分别为3.43和4.18 mg²·cm^-4·h^-1；焊缝金属因为富Nb第二相的析出，导致其与母材相比耐蚀性较差，腐蚀表现出“不均匀性”；2种状态下的Inconel625有着相同的腐蚀层结构均为：外层NiO颗粒和片层状NiCr₂O₄，中层致密Cr₂O₃氧化层，内层“蜂窝”状Ni₂S₃硫化层的3层结构。Inconel625合金在750℃下75%Na₂SO₄-25%NaCl混合盐中的主要腐蚀机理为“硫化-氧化”腐...     

纳米 NiCrBSi-TiB2 涂层在硫酸熔盐中的热腐蚀行为研究

目的研究纳米NiCrBSi-TiB2涂层在800℃下的Na2SO4-30%(质量分数)K2SO4熔盐中的热腐蚀行为。方法采用超音速火焰技术在中碳钢表面喷涂纳米NiCrBSi-TiB2涂层,以饱和Na2SO4-30%K2SO4溶液为腐蚀介质,研究该涂层在800℃时的热腐蚀行为。结果微米涂层晶粒粗大,Si的扩散系数低,易出现贫Si富Cr层,形成的Cr2O3膜在碱性熔盐中具有较低的溶解度,对涂层具有良好的保护作用。结论微米涂层在Na2SO4-30%K2SO4熔盐中具有更优的抗热腐蚀性能。     

标准盐雾环境下铀钛合金的腐蚀行为研究

采用激光共聚焦显微镜(LSCM)、扫描电子显微镜(SEM)和X射线光电子能谱(XPS)技术研究了标准盐雾环境下铀钛合金表面腐蚀行为。结果表明,在标准盐雾条件下,铀钛合金表面发生不均匀腐蚀,腐蚀程度主要受附着的液膜厚度和暴露时间影响。铀钛合金早期以点蚀为主,液膜越厚腐蚀越严重。随着暴露时间的延长,腐蚀加剧,形成局域性的腐蚀,并出现腐蚀产物的开裂。对铀钛合金2种典型腐蚀区域U 4f谱的深度剖析表明,黑色区域的物质组成结构为U_3O_8/UO_(2+x)/UO_2/U,而黄色区域的物质组成结构为UO_(2+x)/UO_2/U。     

均匀化处理对Ni3Al基MX246A合金热压缩塑性的影响

在MTS试验机上研究了不同均匀化工艺对MX246A合金热压缩塑性的影响。结果表明,随着均匀化温度的升高和均匀化时间的延长,MX246A合金的热压缩塑性和均匀性增加;采用1160℃保温24 h+1230℃保温48 h的均匀化工艺后,变形量达到80%时,MX246A合金变形仍较为均匀,表面质量良好。经过微观组织的分析发现,绝热剪切带的形成引起MX246A合金在压缩过程中失稳;晶界和枝晶间的γ′相包覆碳化物的复合组织强化、成分偏析的减轻是均匀化后MX246A合金热压缩塑性提高的主要原因。     

含铜低合金耐磨钢在盐雾环境中的腐蚀行为

对含铜和不含铜实验钢在中性盐雾试验箱中连续喷雾120、240、480和720 h,研究了在盐雾环境下Cu对低合金耐磨钢耐腐蚀性能的影响规律,通过失重法计算腐蚀速率,并利用XRD和SEM对腐蚀产物进行表征,利用动电位扫描、电化学阻抗谱 (EIS) 对比分析Cu在低合金耐磨钢腐蚀过程中起到的作用。结果表明：低合金耐磨钢的腐蚀产物主要包括γ-FeOOH、α-FeOOH、Fe₃O₄、γ-Fe₂O₃,前期腐蚀产物疏松多孔,后期产物致密难剥落,腐蚀速率先升高后下降,含铜实验钢的腐蚀速率明显低于不含铜实验钢,添加Cu后,实验钢的自腐蚀电位上升,阻抗谱容抗弧增大,电荷转移难度增加,说明Cu能有效降低实验钢腐蚀速率,增强其耐腐蚀性能。     

熔盐堆用结构材料的热腐蚀及防护

本文综述了结构材料在熔融氟化盐中的热腐蚀及其影响因素,以及表面防护涂层研究现状.     

建筑用钎焊合金的热腐蚀行为研究

研究了建筑用钎焊合金BCo46、DZ468和BNi-2在热腐蚀条件下的腐蚀行为。结果表明,在热腐蚀条件下,合金BCo46的抗腐蚀能力强于合金DZ468和BNi-2。3种合金在热腐蚀环境中都出现了硫化物析出和氧化薄膜溶解现象。     

3A21铝合金在乙二醇水溶液中的腐蚀行为

采用电化学方法研究了3A21铝合金在乙二醇水溶液中在不同浓度、温度和浸泡时间条件下的腐蚀电化学行为。采用扫描电子显微镜研究了腐蚀前后3A21铝合金的形貌及表面腐蚀产物。结果表明,随着乙二醇水溶液浓度的增加,铝合金腐蚀速率下降;随着溶液温度升高,铝合金腐蚀速率增大;随着铝合金浸泡时间的延长,一方面,氧化膜的生成和溶解达到动态平衡,另一方面氧化膜薄弱区出现点蚀,点蚀的发展伴随着点蚀的自愈合,并向点蚀加剧方向发展。     

新型Te-Ni-Cr合金在Na2SO4-25％NaCl熔盐中的腐蚀行为

利用粉末冶金技术制备了新型Te-Ni-Cr合金材料.通过静态质量损失试验,X射线物相分析,扫描电镜形貌观察及微区成分分析等手段,研究了合金在750℃Na2SO4-25wt％NaCl熔盐中的热腐蚀行为及热腐蚀动力学规律.研究表明:稀有元素碲的加入,使合金的腐蚀速率较Ni-Cr合金有比较明显的下降;随时间的延长,合金表面的腐蚀程度不断增加;腐蚀产物主要为铁的氧化物、镍及铬的硫化物和氧化物;热腐蚀层主要由铁的氧化物和CrO3组成.     

Hot Corrosion Behavior of Inconel 625 Superalloy in Eutectic Molten Nitrate Salts

Corrosion resistance of Inconel 625 Ni-based superalloy was studied in a molten nitrate salt consisting of 40 KNO₃–60 NaNO₃ (wt%) at 500 and 600 °C. Open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopy and gravimetric tests were used to evaluate the degradation mechanism and corrosion behavior of the alloy. Surface morphology and chemical analysis of corrosion products were characterized by means of scanning electron microscopy and energy-dispersive X-ray spectrometry. The weight-loss curves showed that with the increase in temperature, the oxidation rate and mass gain increased; the relationship between the mass gain and time was close to the parabolic oxidation law. The electrochemical corrosion results confirmed that during the exposure of Inconel 625 alloy to the molten salts, nickel dissolves as a result of non-protective NiO layer formed. The formation of a non-protective oxide layer with low barrier property was responsible for observing the weak corrosion resistance of the alloy at high temperatures (500 and 600 °C). Cyclic polarization tests showed a positive hysteresis confirming the nucleation and growth of stable pits on the surface of Inconel 625 at high anodic overpotentials. Sodium nitrite acts as an efficient pitting inhibitor for this case. In this way, the sodium nitrite with the concentration of 0.1 molal was found to have an optimum inhibition effect on pit nucleation at 600 °C.     

灰铸铁在熔融富铅渣中腐蚀行为的研究

研究分析了灰铸铁在1150℃熔融富铅渣中的热腐蚀行为,并对灰铸铁的腐蚀形貌和腐蚀产物进行了观察和分析。结果表明,石墨及石墨的分布形态对灰铸铁的抗热腐蚀性能有重要影响,PbO和PbO.SiO2是富铅渣中参与腐蚀反应的主要物质。从电化学腐蚀模型讨论了富铅渣对灰铸铁的热腐蚀机理。     

Corrosion Behavior of IN-800 Superalloy in Waste-Incineration Environments: Hot Corrosion by Molten Chlorides

The corrosion resistance of the IN-800superalloy in contact with a molten mixture of (52-48)mol.% PbCl₂-KCl, similar to that found inwaste-incineration plants, has been studied. Thecorrosion kinetics have been analyzed using continuous-currentelectrochemical techniques and electrochemical-impedancespectroscopy (EIS). Studies were performed to determinethe influence of temperature and of the presence of carbon in the salt on the corrosion rate.Scanning electron microscopy (SEM) and electron probemicroanalysis (EPMA) were used as additional techniquesto analyze the corrosion products in order to elucidate the corrosion mechanism.     

多元氯化物熔盐中表面改性Inconel625的腐蚀行为

氯化物熔盐作为传热蓄热介质,对太阳能热发电储能系统中金属部件产生严重腐蚀,而针对镍基合金在氯化物熔盐中的高温腐蚀行为研究较少。以镍基合金Inconel 625和经过表面改性后的Inconel 625(ST In625)为研究对象,利用组织表征、微拉伸试验及高温熔盐浸泡试验,研究不同样品的力学性能变化以及在二元和三元氯化物熔盐中的腐蚀行为。结果表明：ST In625合金强度明显提升,拉伸塑性有所下降。腐蚀初期,两种样品在氯化物熔盐中形成的氧化膜以Cr₂O₃和NiCr₂O4为主,ST In625表面产生的腐蚀坑较少;腐蚀后期,在两种样品表面均检测到NiO,二元氯化物熔盐中两种样品表面未生成明显氧化层,出现明显腐蚀坑,而三元氯化物熔盐表面会生成新的Cr₂O₃和NiCr₂O₄絮状氧化层,无腐蚀坑出现。因此,在氯化物熔盐中ST In625的腐蚀失重较小,耐蚀性明显提高,且两种样品在二元氯化物熔盐中的腐蚀速率较低、但存在明显晶间腐蚀;在三元氯化物...     

新型镁合金在生理体液环境下腐蚀行为评价

研究了2种新型医用植入镁合金材料(Mg-6%Zn和Mg-6%Zn-2%Y合金)在生理盐水和林格试液(人体模拟体液)中的腐蚀行为,来评价其作为医用植入材料的服役情况.实验结果表明:在中性介质环境下,镁合金很快被腐蚀.随着介质溶液pH值的提高,镁合金表面能够形成厚的Mg(OH)2沉淀膜,阻止腐蚀的深入.镁合金在林格试液中的...     

Corrosion Behavior of 12CrMoV Steel in Waste Incineration Environments: Hot Corrosion by Molten Chlorides

The corrosion resistance of a 12CrMoV alloy incontact with a molten mixture of (52-48)mol.%PbCl₂-KCl, similar to that found inwaste incineration plants, has been studied. Thecorrosion kinetics have been analyzed using continuous-currentelectrochemical techniques and electrochemical impedancespectroscopy (EIS). Studies were performed to determinethe influence that temperature and the presence of carbon in the salt have on the corrosion rate.Scanning electron microscopy (SEM) and electron-probemicroanalysis (EPMA) were used as additional analyticaltechniques to analyze the corrosion products in order to elucidate the corrosionmechanism.     

Corrosion Behavior of Cr, Fe and Ni Based Superalloy in Molten NaCl

熔融NaCl作为相变储热介质对容器材料具有强烈腐蚀性。通过对Cr基、Ni基和Fe基合金在850℃熔融NaCl中192 h的腐蚀实验,绘制了其腐蚀动力学曲线;利用SEM、EPMA、EDS、XRD等方法分析了腐蚀后试样横截面特征、元素分布特点及试样表面的腐蚀产物,讨论了腐蚀行为。结果表明:3种合金均满足线性腐蚀规律;Cr元素与熔融NaCl等物质反应,是导致这3种合金质量损失率增大的主要原因。Cr基合金耐蚀性最差,明显表现出晶界腐蚀特征,并且晶界为熔融NaCl渗入合金基体提供通道,促进了反应进程。Ni基合金和Fe基合金试样表面均形成了较厚的腐蚀层,为Cr2O3提供附着基体,降低了Cr元素扩散驱动力,提高了合金耐蚀性。另外,Fe基合金表面形成了尖晶石结构的腐蚀产物,进一步抑制了腐蚀过程,其耐蚀性最好。     

Corrosion of Ni in Molten Alkali Sulphates

The corrosion of Ni base alloys under molten ash deposits containing considerable quantities of alkali sulphates can take place as a sulphidation or oxidation. The former is very dangerous with respect to gas turbine operation since it gives rise to a decrease in strength of the materials; this type of corrosion is also predominant under thick layers of molten deposits at higher oxygen pressures, the effect being then increased by the poorer transport properties of the melt respect to oxygen diffusion. When cobalt sulphate is found in the ash the accelerated oxidation of Ni base alloys is due to the stable redox system Co⁺²/Co⁺² in the melt Increasing the acidity of the flue gases (increasing SO₃ content) enhances the corrosion rate and the solubility of corrosion products in the melt.     

Molten Salt Electrodeposition of Praseodymium-iron Alloy

ＭｏｌｔｅｎＳａｌｔＥｌｅｃｔｒｏｄｅｐｏｓｉｔｉｏｎｏｆＰｒａｓｅｏｄｙｍｉｕｍ－ｉｒｏｎＡｌｌｏｙＬｉｕＧｕａｎｋｕｎ，ＹａｎｇＱｉｑｉｎ，ＴｏｎｇＹｅｘｉａｎｇ，ＺｈｏｕＸｉａｎｚｈｉａｎｄＣｈｅｎＱｉｎｇｓｏｎｇ（刘冠昆）（杨绮琴）（童叶翔）...