Partial oxidation of methane over ruthenium catalysts

The catalytic partial oxidation of methane with oxygen to produce synthesis gas was studied under a wide range of conditions over supported ruthenium catalysts. The microreador results demonstrated the high activity of ruthenium catalysts for this reaction. A catalyst having as little as 0.015% (w/w) Ru on Al₂O₃ gave a higher synthesis gas selectivity than a catalyst having 5% Ni on SiO₂. XANES measurements for fresh and used catalyst samples confirmed that ruthenium is reduced from ruthenium dioxide to ruthenium metal early during the experiments. Ruthenium metal is thus the active element for the methane partial oxidation reaction.     

Plasma catalytic methane conversion over sol–gel derived Ru/TiO2 catalyst in a dielectric-barrier discharge reactor

Plasma catalytic methane conversion was carried out in the presence of sol–gel derived Ru/TiO₂ catalysts within a dielectric-barrier discharge (DBD) reactor. Plasma-assisted reduction (PAR) was applied to reduce the prepared Ru/TiO₂ catalysts in DBD reactor, and most of the catalysts were successively reduced by PAR within 15 min. The highest methane conversion was obtained when 5 wt% Ru/TiO₂ catalysts were used after calcination at 400 °C. The selectivities of light alkanes (C₂H₆, C₃H₈, C₄H₁₀) were highly increased when Ru/TiO₂ catalysts were used in DBD reactor.     

Cu-K/Al2O3 based catalysts for conversion of carbon dioxide to methane and carbon monoxide

Abstract

A series of Cu-K/Al₂O₃ catalysts were synthesized by wet impregnation technique. The reduced catalysts were further used for conversion of carbon dioxide to methane and carbon monoxide. Moreover, the fresh and used catalysts were characterized to investigate the changes in the surface morphology, metal dispersion, surface area, crystalline phases, and functional groups of studied catalysts. The SEM analysis of fresh and spent catalysts showed no remarkable difference in surface morphology with irregular shaped agglomerated particles. Furthermore, TEM micrographs presented the well distribution of metal catalyst over alumina support. The decrease in surface area from 115 to 77?m²/g for Cu_1.62-K_0.5/Al₂O₃ after reaction was related to sintering and oxidation of catalyst during reaction. XRD revealed the disappearance of some minor peaks which can be associated with the sintering of spent catalyst. FTIR also presented some new peak for spent catalyst which can be linked with metal oxides. Moreover, various reaction conditions of temperature (230, 400, and 600?°C), pressure (1 and 7?bar), and feed molar ratio of H₂/CO₂ (2:1 and 4:1) were investigated using different Cu loading (0, 1, 1.25, 1.62, and 4 weight percent). A maximum CO₂ conversion of 63% with 39% CH₄ selectivity was achieved by using Cu_1.62-K_0.5/Al₂O₃ at 600?°C, molar ratio of H₂/CO₂ 4 under 7?bar. The presence of K on the surface of synthesized catalyst increased the CO₂ conversion from 48% (Cu₁/Al₂O₃) to 55% (Cu₁-K_0.5/Al₂O₃) at above mentioned reaction conditions which suggested the promoter effect of K during conversion of carbon dioxide.     

Catalytic hydrogenation of carbon monoxide over silica-supported Ir-Mo-Rh catalyst

We present here some results on Ir-Mo-Rh metallic catalysts for the synthesis of C₂-C₄ alcohols from syngas. It was found that Ir-Mo-Rh supported on silica containing small amounts of Rh exhibited much higher activity for CO hydrogenation than Ir-Mo bimetallic catalyst. The selectivity to various alcohols did not change very much upon the addition of Rh. The activity was greatly affected by the impregnation procedure of the metals in the catalyst preparation.     

Oxidative conversion of methane to syngas over NiO/MgO solid solution supported on low surface area catalyst carrier

Influence of time-on-stream (0.5–15 h), CH₄/O₂ ratio in feed (1.8–8.0), space velocity (6000–510,000 cm³ g⁻¹ h⁻¹), catalyst particle size (22–70 mesh), and catalyst dilution by inert solid particles (diluent/catalyst weight ratio=4) on the performance at different temperatures (600–900°C) of the NiO/MgO solid solution deposited on SA-5205 [which is a low surface area macroporous silica-alumina catalyst carrier] in the oxidative conversion of methane to syngas (a mixture of CO and H₂) has been investigated. The dependence of conversion and selectivity on the space velocity is strongly influenced by the temperature. Both the conversion and selectivity for H₂ and CO are decreased markedly by increasing the CH₄/O₂ ratio in the feed. The catalyst dilution resulted in a small but significant decrease in both the conversion and selectivity for H₂ and CO. The increase in the catalyst particle size had also a small but significant effect on both the conversion and selectivity in the oxidative conversion process. Both the heat and mass transfer processes seem to play significant roles in the oxidative conversion of methane to syngas at a very low contact time or very high space velocity (5.1×10⁵ cm³ g⁻¹ h⁻¹).     

Electrochemical conversion of carbon dioxide to methane in aqueous NaHCO3 solution at less than 273 K

The electrochemical reduction of CO₂ on a Cu electrode was investigated in aqueous NaHCO₃ solution, at low temperature. A divided H-type cell was employed, the catholyte was 0.65 mol dm⁻³ NaHCO₃ aqueous solution and the anolyte was 1.1 mol dm⁻³ KHCO₃ aqueous solution. The temperature during the electrolysis of CO₂ was decreased stepwise to 271 K. Methane and formic acid were obtained as the main products. The maximum Faradaic efficiency of methane was 46% at −2.0 V and 271 K. The efficiency of hydrogen formation, a competing reaction of CO₂ reduction, was significantly depressed with decreasing temperature. Based on the results of this work, the proposed electrochemical method appears to be a viable means for removing CO₂ from the atmosphere and converting it into more valuable chemicals. The synthesis of methane by the electrochemical method might be of practical interest for fuel production and the storage of solar energy.     

Formation of carbon nanotubes from the carbon monoxide disproportionation reaction over Co/Al2O3 and Co/SiO2 catalysts

The ammonia method has been successfully used for preparing thermostable and well dispersed alumina‐supported catalysts with a surface average size of cobalt particle D _{s= 5.7} nm. The disproportionation reaction of CO over this Co/Al₂O₃ catalyst and a similar Co/SiO₂ catalyst leads to the formation of carbon nanotubes demonstrating the same morphology. The amount of nanotubes over Co/Al₂O₃, however, is much larger than that obtained over Co/SiO₂, because of a faster ageing in the latter solid. Similar support effects have already been reported for other catalytic reactions involving carbon oxides. This revised version was published online in July 2006 with corrections to the Cover Date.     

Comparative study of the two-zone fluidized-bed reactor and the fluidized-bed reactor for oxidative coupling of methane over Mn/Na2WO4/SiO2 catalyst

In this work, oxidative coupling of methane over Mn/Na₂WO₄/SiO₂ catalyst is studied in a two-zone fluidized-bed reactor (TZFBR) and its performance is compared with a fluidized-bed reactor (FBR). Diluted oxygen in argon was introduced into the bottom of the TZFBR through a quartz ferrite and methane was entered at higher positions along the fluidized bed. The catalyst circulated between the oxygen-rich and methane-rich zones in the TZFBR reactor. The effects of the main operating variables including bed temperature, the methane/oxygen ratio (R_mo), and the height at which methane was introduced into the reactor (H_m) were investigated. It is found that under some operating conditions the TZFBR gives a higher C₂ selectivity than that obtained in the FBR reactor. Reaction of methane with lattice oxygen of the Mn/Na₂WO₄/SiO₂ redox catalyst in the methane-rich zone may have led to the higher selectivity.     

Oxidative coupling of methane at moderate (600–650°C) temperatures

The presented results of methane oxidative coupling indicate that the lowering of the reaction temperature below 700°C, without any loss of its effectiveness, requires a much longer contact time than the times applied in a great majority of studies reported so far.     

Partial oxidation of methane over nickel catalysts supported on various aluminas

Partial oxidation of methane (POM) was systematically investigated in a fixed bed reactor over 12 wt% Ni catalysts supported on α-A1₂O₃, γ-A1₂O₃ and θ-A1₂O₃ which were prepared at different conditions. Results indicate that the catalytic activity toward POM strongly depends on the BET surface area of the support. All the Ni/ θ-Al₂O₃ catalysts showed high activity toward POM due to the less formation of inactive NiAl₂O₄ species, the existence of NiO, species and stable θ-Al₂O₃ phase. Although Ni/γ-Al₂O₃ showed the highest activity toward POM, long-time stability cannot be expected as a result of the deterioration of the support at higher temperature, which is revealed from BET results. From the reaction and characterization results, it is inferred that the optimal conditions for the preparation of θ-Al₂O₃ are 1,173 K and 12 h.     

The positive effect of hydrogen on the reaction of nitric oxide with carbon monoxide over platinum and rhodium catalysts

The effect of adding 330–4930 ppm hydrogen to a reaction mixture of NO and CO (2000 ppm each) over platinum and rhodium catalysts has been investigated at temperatures around 200–250°C. Hydrogen causes large increases in the conversion of NO and, surprisingly, also of CO. Oxygen atoms from the additional NO converted are eventually combined with CO to give CO₂ rather than react with hydrogen to form water. This reaction is described by CO + NO +3/2H₂ CO₂ + NH₃ and accounts for 50–100% of the CO₂ formed with Pt/Al₂O₃ and 20–50% with Rh/Al₂O₃. With the latter catalyst a substantial amount of NO converted produces nitrous oxide. Comparison with a known study of unsupported noble metals suggests that isocyanic acid (HNCO) might be an important intermediate in a reaction system with NO, CO and H₂ present.     

Effect of H2S on the hydrogenation of carbon dioxide over supported Rh catalysts

The hydrogenation of CO₂ was studied on supported noble metal catalysts in the presence of H₂S. In the reaction gas mixture containing 22 ppm H₂S the reaction rate increased on TiO₂ and on CeO₂ supported metals (Ru, Rh, Pd), but on all other supported catalysts or when the H₂S content was higher (116 ppm) the reaction was poisoned. FTIR measurements revealed that in the surface interaction of H₂ + CO₂ on Rh/TiO₂ Rh carbonyl hydride, surface formate, carbonates and surface formyl were formed. On the H₂S pretreated catalyst surface formyl species were missing. TPD measurements showed that adsorbed H₂S desorbed as SO₂, both from TiO₂-supported metals and from the support. IR, XP spectroscopy and TPD measurements demonstrated that the metal became apparently more positive when the catalysts were treated with H₂S and when the sulfur was built into the support. The promotion effect of H₂S was explained by the formation of new centers at the metal/support interface.     

Effect of the metal oxide loading on the activity of silica supported MoO3 and V2O5 catalysts in the selective partial oxidation of methane

Precipitated silica catalysts loaded with either MoO₃ (0.2–4.0 wt%) or V₂O₅ (0.2–5.3 wt%) have been studied in the selective partial oxidation of methane to formaldehyde with molecular oxygen at 520 °C. The functionality of the SiO₂ surface towards the formation of HCHO is significantly promoted by V₂O₅, while it is depressed by the MoO₃.     

Combination of CO2 reforming and partial oxidation of methane to produce syngas over Ni/SiO2 prepared with nickel citrate precursor

The reaction of combination of CO₂ reforming and partial oxidation of methane to produce syngas (CRPOM) was tested over Ni/SiO₂ catalysts which were prepared via incipient-wetness impregnation using precursors of nickel citrate and nickel nitrate. The catalysts were characterized by X-ray powder diffraction analysis (XRD) and H₂-temperature-programmed reduction (H₂-TPR) techniques. It was shown that the nickel citrate precursor strengthened interaction between NiO and support to form nickel silicate like species which could be reduced to produce small crystallites of metallic nickel at high temperatures. The Ni/SiO₂ prepared with the nickel citrate precursor exhibited good catalytic performances for its highly dispersed metallic nickel derived from the nickel silicate species.     

Low temperature oxidative conversion of methane to synthesis gas over Co/rare earth oxide catalysts

CoO-rare earth oxide catalysts (particularly CoO-Yb₂O₃) show high activity and selectivity in the oxidative conversion of methane to CO and H₂ with very high productivity at low temperatures ( 700 °C as low as 300 °C).     

Selective oxidation of butane on phosphorus-modified silica supported vanadia catalysts

Triethylphosphate impregnation of 2.8 wt% V/SiO₂ and subsequent controlled calcination produced phosphorus-modified supported vanadium catalysts. Phosphorus modification enhanced the yield of maleic anhydride in the partial oxidation of butane. Varying the phosphorus to vanadium atomic ratio from 0 to 2.8 increased the selectivity to maleic anhydride from 0 to approximately 48%. The selectivity was nearly constant up to 20% butane conversion and for different O₂/C₄H₁₀ ratios. The Raman spectra of the phosphorus-modified samples had bands at 1040 and 930 cm^–1, and broad unresolved bands between 580 and 540 cm^–1. It was concluded that the active phases in these samples were -VOPO₄.     

Characterization of silica supported Ni and Mg basic carbonate catalyst precursors

In Mg-doped Ni-silica catalyst precursors, magnesium preferentially precipitates as basic carbonate species by isomorphous substitution of nickel in basic nickel carbonate network. This has been confirmed by thermal and infrared studies. Presence of magnesium decreases the reducibility of neighbouring nickel atoms due to electronic effects and also acts as spacer/barrier thus minimizing sintering via nickel particle migration. As a consequence, the nickel dispersion in Mg/Ni-silica samples is higher than in Ni-silica samples at all SiO₂/Ni ratios.     

Synthesis gas formation by direct oxidation of methane over Rh monoliths

The production of H₂ and CO by catalytic partial oxidation of CH₄ in air or O₂ at atmospheric pressure has been examined over Rh-coated monoliths at residence times between 10^–4 and 10^–2 s and compared to previously reported results for Pt-coated monoliths. Using O₂, selectivities for H₂ ( ) as high as 90% and CO selectivities (S _CO) of 96% can be obtained with Rh catalysts. With room temperature feeds using air, Rh catalysts give of about 70% compared to only about 40% for Pt catalysts. The optimal selectivities for either Pt or Rh can be improved by increasing the adiabatic reaction temperature by preheating the reactant gases or using O₂ instead of air. The superiority of Rh over Pt for H₂ generation can be explained by a methane pyrolysis surface reaction mechanism of oxidation at high temperatures on these noble metals. Because of the higher activation energy for OH formation on Rh (20 kcal/mol) than on Pt (2.5 kcal/mol), H adatoms are more likely to combine and desorb as H₂ than on Pt, on which the O+ H OH reaction is much faster.This research was partially supported by DOE under Grant No. DE-FG02-88ER13878-AO2.     

CH4/CD4 isotope effects in the carbon dioxide reforming of methane to syngas over SiO2-supported nickel catalysts

By performing the CH₄ + CO₂ and CD₄ + CO₂ reactions alternately over SiO₂-supported nickel catalysts in a pulse micro-reactor, normal deuterium isotope effects on both the methane conversion reaction and on the CO formation reaction have been observed in the process of CO₂ reforming of methane. Based on the observed CH₄/CD₄ isotope effects, the pathways for the formation of CO are discussed.