Analysis and design of a single-stage single-switch bi-flyback ac/dc converter

An analysis and design of single-stage, single-switch bi-flyback ac/dc converter is presented. The main flyback stage controls the output power from the link capacitor voltage with Discontinuous Conduction Mode (DCM) or Continuous Conduction Mode (CCM) operation, while an auxiliary flyback stage supplies the power to the output directly from ac line input with DCM operation.

This scheme can effectively reduce the voltage stress on the link capacitor and can achieve the power factor correction (PFC) without a dead band at line zero-crossings, which reduces the harmonic distortion in ac line current. Theoretical analysis of the converter is presented and design guidelines to select circuit components are given. The experimental results on a 60?W (15?V, 4?A), 100?kHz ac/dc converter show that maximum link voltage and maximum efficiency are around 415?V and 82%, respectively. The power factor is above 0.96 under universal line input and load conditions.     

New single-stage low dc bus voltage stress converter for universal line applications

A new single-stage power factor corrected ac–dc converter for universal line applications is proposed in this paper. This converter has a buck topology as a power factor corrector. The dc bus voltage of the proposed converter is always lower than the peak input voltage at any load condition. Therefore, the problem of high dc bus voltage under the light load condition for the single-stage converter is solved, especially in the case of universal line applications. The design equations are presented for the proposed converter and a design example for a 5V 12A application is presented. The theoretical analysis and experimental results show that the dc bus voltage can be limited within 260V and the line input current harmonics can meet IEC 61000-3-2 Class D requirements at any load conditions for the line input voltages from 90 to 260V_ac.     

Single-Stage AC/DC Converter With Input-Current Dead-Zone Control for Wide Input Voltage Ranges

A single-phase single-stage ac/dc converter with input-current dead-zone control is proposed. It is based on flyback topology operating in discontinuous conduction mode (DCM). The current charging into the link capacitor is controlled according to line changes by adjusting the input-current blocking angle to alleviate an excessive increase of the link voltage. The reduced voltage stress can maintain an almost-constant voltage irrespective of load conditions by operating in dc/dc stage in DCM. Experimental results of a 60-W (5-V 12-A output) prototype converter show that the link voltage is limited within 384 V and that the measured power factor is more than 0.91 under universal voltage inputs and entire load conditions. In addition, the maximum efficiency is measured to be about 81% at the rated condition     

A single-stage quasi-resonant flyback converter using a synchronous rectifier

A single-stage quasi-resonant flyback converter using the synchronous rectifier (SR) is proposed for improving power factor and system efficiency. This converter operates at the critical conduction mode with the variable frequency (VF) control to reduce the switching loss of the primary switch. The bulk capacitor voltage can be independent of the output load and kept within a practical range for the universal line input. Therefore, the problem of high-voltage stress across the bulk capacitor is reduced. The proposed converter features relatively low bulk capacitor voltage in the universal line voltage and also complies with the Standard IEC 61000-3-2 Class D limits. Moreover, since it uses the voltage-driven SR, it achieves a high efficiency. The operational principle and theoretical analysis are presented. Experimental results for a 100?W (19?V/5.3?A) adapter at the VF were obtained to show the performance of the proposed converter.     

Single-stage power factor correction converter with parallel powerprocessing for wide line and load changes

A new single-phase single-stage power factor correction converter with a simple auxiliary circuit is proposed. Using parallel power processing, this converter can be operated in wide line and load changes while limiting the link voltage below 400 V. Experimental results show that the measured power factor and efficiency are about 0.98 and 81%, respectively, at rated condition and the auxiliary circuit to reduce the link voltage is effective     

A high-efficiency single-stage single-switch high-power-factorAC/DC converter with universal input

A single-stage single-switch power-factor-correction (PFC) AC/DC converter with universal input is presented in this paper. The PFC can be achieved based upon the charge-pump concept, and the PFC stage operates in the continuous current mode (CCM). The switch has less current and voltage stresses over a wide range of load variation so that a low-voltage rating device can be used. The presented converter features high power factor, high efficiency, and low cost. An 80-W prototype was implemented to show that it has 85% efficiency with low-voltage stress from 0.5% to 100% load variation over universal line input     

A simple input current wave-shaping technique for three-phase diode and SCR converters

Three-phase converters using diode or silicon-controlled rectifier (SCR) are widely employed to convert the commercial AC supply to DC. Such converters inject harmonics into the power supply system and thereby distort supply system voltage waveform. A simple input current wave-shape improvement technique using a shunt-connected harmonic current compensator is presented in this work, intended to reduce the total harmonic distortion (THD) of input current of three-phase diode and SCR phase-controlled rectifiers operating with inductive loads, by matching them to the specific converter as a combined package. The compensator proposed here comprises of a three-limb voltage source converter using insulated-gate bipolar transistor, working on instantaneous current and voltage measurements of the compensator only and not of the load. The technique uses a simple feedforward control for AC source current harmonic compensation of rectifiers without monitoring the AC line currents, i.e. use of online computation. The proposed system is simulated and tested on a laboratory prototype. The measured input current THD values without additional line filters are found to be below 8.3%, which is within acceptable limits, proving that the new technique is capable of compensating predetermined current harmonics of diode or SCRs.     

A single-switch AC/DC converter with voltage regulated storage capacitor

A single-stage power-factor-corrected AC/DC converter (SSPFC) usually causes high voltage stress on the intermediate storage capacitor, due to the lack of control of this voltage. The storage capacitor voltage varies largely with line voltage, and load current and is usually higher than the peak line voltage. This paper presents a new single-switch SSPFC based on a flyback topology for which the storage capacitor voltage is loosely regulated by the output voltage. Without using extra power switches to increase the control dimension, the proposed converter uses a flyback converter with dual-output transformer to achieve the control purpose. The range of storage capacitor voltage change against the change of input voltage and load current is significantly reduced. Moreover, the maximum storage capacitor voltage can stay below the peak line voltage at high line condition. Experimental results verifying the operation of the proposed SSPFC are also reported.     

Analysis and Design of a Novel Three-Phase AC–DC Buck-Boost Converter

This paper proposes a novel three-phase ac-dc buck-boost converter. The proposed converter uses four active switches, which are driven by only one control signal. This converter is operated in discontinuous conduction mode (DCM) by using the pulsewidth modulation (PWM) technique, and the control scheme very easily and simply achieves purely sinusoidal input current, high power factor, low total harmonic distortion of the input current and step-up/down output voltage. Also, the proposed converter provides a constant average current to the output capacitor and load in each switching period. Thus, the ripple component of sixth times line frequency will not appear in the output voltage. Therefore, a smaller output capacitor can be used in the proposed converter. Moreover, the steady-state analysis of voltage gain and boundary operating condition are presented. Also, the selections of inductor, output capacitor and input filter are depicted. Finally, a prototype circuit with simple control logic is implemented to illustrate the theoretical analysis.     

A Control Circuit With Load-Current Injection for Single-Phase Power-Factor-Correction Rectifiers

A load-current-injection control technique for boost-derived power-factor-correction (PFC) rectifiers with average current-mode control is proposed in this paper. By adding a load-current loop to the conventional inductor current loop, the output voltage response to load steps is speeded up, almost eliminating the typical voltage overshoots of this kind of converters. Although the techniques based on the load-current injection are traditionally called "load feedforward," this paper shows that an additional feedback loop, which modifies the linear small-signal model of the converter, is also introduced. In order to validate the concept, a converter prototype working from a universal input line has been designed and tested, showing that a very fast dynamic response of PFC rectifiers may be achieved in a cost-effective way     

Three-level LLC series resonant DC/DC converter

Paper presents a three-level soft switching LLC series resonant dc/dc converter. Zero-voltage switching (ZVS) is achieved for each main switch without any auxiliary circuit. Voltage stress of each main switch is half of input voltage. Zero-current-switching (ZCS) is achieved for rectifier diodes. Wide input/output range can be achieved under low frequency range because of two-stage resonance. Only one magnetic component is required in this converter. Efficiency is higher in high line input, so this converter is a preferable candidate for power products with the requirement of hold up time. For design convenience, relationship between dc gain and switching frequency, load resistance is deduced. Its open load characteristic and short load characteristic are exposed to provide theory basis for no load operation and over current protection. Design consideration of four dead times is presented to assure that voltage stress for main switches is within half of input voltage and ZVS for each main switch is achieved. Finally the principle of operation and the characteristics of the presented converter are verified on a 500V-700V input 54V/10A output experimental prototype, whose efficiency reaches 94.7% under rating condition.     

A novel on-line UPS with universal filtering capabilities

A novel line-interactive uninterruptible power supply (UPS) is proposed that offers the characteristics of an “on-line” or “inverter-preferred” UPS (which incorporates a pulse-width modulation (PWM) rectifier) at a reduced cost. This new UPS is based on the combination of two full-bridge VSI converters: one in series with the input and the other in parallel with the load. The UPS acts as a line conditioner and output-voltage stabilizer in the presence of input power while charging the battery at a controlled rate. In case of loss of input power, the UPS can make a seamless transition to backup mode while supplying the load with a controlled sinusoidal voltage, drawing power from the battery. The series converter sees only a small percentage of the input voltage (typically, 10%-20%) while carrying the input current and therefore has a small kilovoltampere rating. The parallel converter supplies the load during blackout and hence determines the total kilovoltampere rating of the UPS. The reduced kilovoltampere rating of the series converter results in reduced system cost compared to conventional on-line systems without sacrificing any desirable characteristics. A laboratory version of the proposed UPS has been built to demonstrate the claimed capabilities, and both simulation and experimental results are included in the paper     

Buck–Boost-Type Unity Power Factor Rectifier With Extended Voltage Conversion Ratio

A buck-boost-type unity power factor rectifier is proposed in this paper. The main advantage of the proposed rectifier over the conventional buck-boost type is that it can perform input power factor correction (PFC) over a wider voltage conversion range. With a single switch, a fast well-regulated output voltage is achieved with a zero-current switch at turn-on. Moreover, the switch voltage stress is independent of converter load variation. The proposed converter is well suited for universal offline PFC applications for a low power range (<150 W ). The feasibility of the converter is confirmed with results obtained from a computer simulation and from an experimental prototype.     

DC voltage sensorless single-phase PFC converter

We propose a simple DC voltage sensorless single phase PFC converter by detecting an AC line voltage waveform. Both DC voltage and AC current sensors used in the conventional PFC converter are not required to construct the control system. The conventional converter circuit with a boost chopper circuit in the DC side from a rectifier circuit is used as the main PFC converter circuit. In the control system, the circuit parameters such as a series inductance L and equivalent load resistance value R/sub d/ are used to generate the sinusoidal current waveform. The DC voltage is directly controlled by the command input signal k/sub d/(=E/sub d//E/sub a/) for the boost chopper circuit. The DC voltage regulation is small because of the feed forward control for the AC line voltage E/sub a/ and no dependence of the circuit parameters. The sinusoidal current waveform in phase with the AC line voltage can be obtained. The feasibility of the proposed control system is verified by some simulation and experimental results.     

无直流电压传感器的单相APFC变换器

文章对一种只检测交流输入电压而不需要检测输出直流电压的简化单相PFC变换器进行了理论分析和研究。在构建控制电路时,不需要常规PFC变换器中的输出电压传感器和输入电流传感器。PFC变换器的主电路为整流电路的直流侧接一级Boost电路。在控制电路中,使用电感L、等效负载电阻Rd等电路参数产生正弦电流波形基准,输出电压直接由控制量Kd(=Ed/Ea)来调节。通过控制,可以得到恒定的直流输出电压和与交流输入电压同相位的正弦电流波形。仿真结果证明了该变换器的可行性。     

A ZCS Current-Fed Full-Bridge PWM Converter With Self-Adaptable Soft-Switching Snubber Energy

A new soft-switched, current-driven full-bridge converter is presented. The structure utilizes a simple snubber formed by two unidirectional switches and a capacitor to realize soft-switching operation over a wide line and load range. All primary-side switches are operated with zero-current switching (ZCS) and the snubber switches are operated with zero-voltage switching. The energy used for soft-switching is self-adaptable. For a given input current, the snubber capacitor is charged to the minimum required energy for ZCS of the switches. Thus, less resonant energy is used and the conduction loss can be kept minimal. The cyclical switching operation and control of the converter will be discussed. By compromising the voltage stress on the switches and loss of duty cycle (i.e., the regulation range), an optimized design procedure of the circuit elements is derived. The input voltage range and load variation that ensure both output voltage regulation and soft switching are determined. By studying the small-signal characteristics of the entire system, a current-controlled feedback control circuit has been implemented with a DSP. The experimental results measured on a 5-kW, 530-V/15-kV prototype confirms the advantages of the proposed converter.      

一种新的应用于开关电容DC/DC转换器的补偿电路

采用Chartered 0.35μm CMOS工艺,设计实现了输入电压范围2.7～5.5 V,负载电流高达200mA的降压式开关电容型DC/DC转换器.为了在整个输入电压和负载电流范围内稳定输出电压,并且提高输出电压精确度,在对开关电容转换器环路建模分析后,提出了一个新的应用于开关电容DC/DC转换器的频率补偿电路.该...     

A High-Quality Rectifier Based on Sheppard–Taylor Converter Operating in Discontinuous Capacitor Voltage Mode

This paper presents a single-phase soft-switched high power factor (PF) Sheppard-Taylor rectifier suitable for applications requiring low-voltage and high-current output. The proposed rectifier is designed to operate at discontinuous capacitor voltage mode. The Sheppard-Taylor converter in this mode of operation provides zero-voltage turnoff switching, as well as natural input PF correction over a wide range of input voltage, which makes the converter suitable for universal input applications. Due to its simplified control circuitry and reduced switch current stress, this converter presents better efficiency and higher reliability. In addition, the presented converter features continuous input-output currents, which result in low electromagnetic interference emission. Principle of operation, theoretical analysis, and experimental results from a laboratory prototype rated at 45 W/10 Vdc output voltage are presented. The measured efficiency and total harmonic distortion of the input line current were 85% and 3.2%, respectively. The input current harmonics meet the EN61000-3-2 Class D requirements.     

A single-stage power factor correction AC/DC converter based on zero voltage switching full bridge topology with two series-connected transformers

A single-stage power factor correction ac/dc converter based on zero voltage switching (ZVS) full bridge topology with two series-connected transformers is proposed in this paper. The proposed converter offers a very wide ZVS range due to the configuration of two series-connected transformers. It features a high efficiency over wide load ranges. Furthermore, it shows the low voltage stress on a dc link capacitor. The proposed converter also gives the high power factor and low input current harmonics complied with IEC 61000-3-2 Class D requirements by integrating a boost stage operated in a discontinuous current mode. The ZVS conditions, large signal modeling, and design procedure are discussed in detail. Experimental results are presented to show the validity of the proposed converter.     

Novel Current-Mode AC/AC Converters With High-Frequency AC Link

A novel circuit-topology family of the current-mode AC/AC converter with high-frequency AC link, based on a Flyback converter, is proposed. These circuit topologies, which can transfer one unregulated sinusoidal voltage with high total harmonic distortion (THD) into another regulated constant-frequency sinusoidal voltage with low THD, are composed of input cycloconverter, high-frequency storage transformer, and output cycloconverter. The circuit-topology family includes single four-quadrant power switch mode, push-pull mode, half-bridge mode, and full-bridge mode circuits. The single four-quadrant power switch mode and push-pull mode converters are suitable for low input voltage fields, but the half-bridge mode and full-bridge mode converters are suitable for high input voltage fields. The operational mode, steady principle, and transient voltage feedback control strategy of the kind of converter are investigated. The output characteristic curve, its relation to internal resistance, and the design criteria for the key circuit parameters are given. The theoretical analysis and the test result of the 500 VA 220 V 15% 50 HzAC/220 V 50 HzAC prototype have shown that the converters have advantages such as high-frequency galvanic isolation, simple topology, two-stage power conversion [low frequency alternating current (LFAC)/high frequency alternating current (HFAC)/LFAC], bidirectional power flow, high efficiency, high power density, low THD of the output voltage, strong adaptability to various loads, higher line power factor, low audio noise, etc.