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1.
《Ceramics International》2020,46(9):13088-13094
Continuous silicon carbide fiber reinforced silicon carbide matrix (SiCf/SiC) composites have promising applications in aero-engine due to their unique advantages, such as low density, high modulus and strength, outstanding high temperature resistance and oxidation resistance. As SiC fibers are main reinforcements in SiCf/SiC composites, the crystallization rate and initial damage degree of SiC fibers are seriously influenced by preparation temperatures of SiCf/SiC composites, namely mechanical properties of SiC fibers and SiCf/SiC composites are influenced by preparation temperatures. In this paper, KD-II SiC fibers were woven into 3D4d preforms and SiC matrix was fabricated by PIP process at 1100 °C, 1200 °C, 1400 °C and 1600 °C. Digital image correlation (DIC) method was adopted to measure the uniaxial tensile properties of these SiCf/SiC composites. In addition, finite element method (FEM) based on representative volume element (RVE) was adopted to predict the mechanical properties of SiCf/SiC composites. The good agreements between numerical results and experimental results of uniaxial tensile tests verified the validity of the RVE. In last, the transverse tensile, transverse shear, uniaxial shear properties were predicted by this method. The predicted results illustrated that axial tensile, transverse tensile and axial shear properties were greatly influenced by the preparation temperatures of SiCf/SiC composites while transverse shear properties were not significantly various. And the mechanical properties of SiCf/SiC composites peaked at 1200 °C among these four temperatures while their values reached their lowest points at 1600 °C because of thermal damage and brittle failure of SiCf/SiC composites.  相似文献   

2.
SiC fiber reinforced SiC matrix (SiCf/SiC) composites prepared by chemical vapor infiltration are one of promising materials for nuclear fuel cladding tube due to pronounced low radioactivity and excellent corrosion resistance. As a structure component, mechanical properties of the composites tubes are extremely important. In this study, three kinds of SiCf preform with 2D fiber wound structure, 2D plain weave structure and 2.5D shallow bend-joint structure were deposited with PyC interlayer of about 150–200?nm, and then densified with SiC matrix by chemical vapor infiltration at 1050?°C or 1100?°C. The influence of preform structure and deposition temperature of SiC matrix on microstructure and ring compression properties of SiCf/SiC composites tubes were evaluated, and the results showed that these factors have a significant influence on ring compression strength. The compressive strength of SiCf/SiC composites with 2D plain weave structure and 2.5D shallow bend-joint structure are 377.75?MPa and 482.96?MPa respectively, which are significantly higher than that of the composites with 2D fiber wound structure (92.84?MPa). SiCf/SiC composites deposited at 1100?°C looks like a more porous structure with SiC whiskers appeared when compared with the composites deposited at 1050?°C. Correspondingly, the ring compression strength of the composites deposited at 1100?°C (566.44?MPa) is higher than that of the composites deposited at 1050?°C (482.96?MPa), with a better fracture behavior. Finally, the fracture mechanism of SiCf/SiC composites with O-ring shape was discussed in detail.  相似文献   

3.
《Ceramics International》2022,48(7):9483-9494
In this work, quasi-isotropic chopped carbon fiber-reinforced pyrolytic carbon and silicon carbide matrix (Cf/C–SiC) composites and chopped silicon carbide fiber-reinforced silicon carbide matrix (SiCf/SiC) composites were prepared via novel nondamaging method, namely airlaid process combined with chemical vapor infiltration. Both composites exhibit random fiber distribution and homogeneous pore size. Young's modulus of highly textured pyrolytic carbon (PyC) matrix is 23.01 ± 1.43 GPa, and that of SiC matrix composed of columnar crystals is 305.8 ± 9.49 GPa in Cf/C–SiC composites. Tensile strength and interlaminar shear strength of Cf/C–SiC composites are 52.56 ± 4.81 and 98.16 ± 24.62 MPa, respectively, which are both higher than those of SiCf/SiC composites because of appropriate interfacial shear strength and introduction of low-modulus and highly textured PyC matrix. Excellent mechanical properties of Cf/C–SiC composites, particularly regarding interlaminar shear strength, are due to their quasi-isotropic structure, interfacial debonding, interfacial sliding, and crack deflection. In addition to the occurrence of crack deflection at the fiber/matrix interface, crack deflection in Cf/C–SiC composites takes also place at the interface between PyC–SiC composite matrix and the interlamination of multilayered PyC matrix. Outstanding mechanical properties of as-prepared Cf/C–SiC composites render them potential candidates for application as thermal structure materials under complex stress conditions.  相似文献   

4.
《Ceramics International》2020,46(2):1297-1306
Three types of SiCf/SiC composites with a four-step three-dimensional SiC fibre preform and pyrocarbon interface fabricated via precursor infiltration and pyrolysis at 1100 °C, 1300 °C, and 1500 °C were heat-treated at 1300 °C under argon atmosphere for 50 h. The effects of the pyrolysis temperature on the microstructural and mechanical properties of the SiCf/SiC composites were studied. With an increase in the pyrolysis temperature, the SiC crystallite size of the as-fabricated composites increased from 3.4 to 6.4 nm, and the flexural strength decreased from 742 ± 45 to 467 ± 38 MPa. After heat treatment, all the samples exhibited lower mechanical properties, accompanied by grain growth, mass loss, and the formation of open pores. The degree of mechanical degradation decreased with an increase in the pyrolysis temperature. The composites fabricated at 1500 °C exhibited the highest property retention rates with 90% flexural strength and 98% flexural modulus retained. The mechanism of the mechanical evolution after heat treatment was revealed, which suggested that the thermal stability of the mechanical properties is enhanced by the high crystallinity of the SiC matrix after pyrolysis at higher temperatures.  相似文献   

5.
《Ceramics International》2022,48(2):1532-1541
In order to improve the degree of matrix densification of SiCf/SiC composites based on liquid silicon infiltration (LSI) process, the microstructure and mechanical properties of composites according to various pyrolysis temperatures and melt infiltration temperatures were investigated.Comparing the microstructures of SiCf/C carbon preform by a one-step pyrolysis process at 600 °C and two-step pyrolysis process at 600 and 1600 °C, the width of the crack and microcrack formation between the fibers and matrix in the fiber bundle increased during the two-step pyrolysis process. For each pyrolysis process, the density, porosity, and flexural strength of the SiCf/SiC composites manufactured by the LSI process at 1450–1550 °C were measured to evaluate the degree of matrix densification and mechanical properties. As a result, the SiCf/SiC composite that was fabricated by the two-step pyrolysis process and LSI process showed an 18% increase in density, 16%p decrease in porosity, and 150% increase in flexural strength on average compared to the composite fabricated by the one-step pyrolysis process.In addition, among the SiCf/SiC specimens fabricated by the LSI process after the same two-step pyrolysis process, the specimen that underwent the LSI process at 1500 °C showed 30% higher flexural strength on average than those at 1450 or 1550 °C. Furthermore, under the same pyrolysis temperature, the mechanical strength of SiCf/SiC specimens in which the LSI process was performed at 1500 °C was higher than that of the 1550 °C although both porosity and density were almost similar. This is because the mechanical properties of the Tyranno-S grade SiC fibers degraded rapidly with increasing LSI process temperature.  相似文献   

6.
A fine study of the interfacial part in the silicon carbide fiber (SiCf) reinforced silicon carbide (SiC) composites was conducted by transmission electron microscopy. The boron nitride (BN) and carbon nanotubes (CNTs) were progressively coated on the SiCf by chemical vapor deposition method to form a hierarchical structure. Three composites with different interfaces, SiCf–CNTs/SiC, SiCf@BN/SiC, and SiCf@BN–CNTs/SiC, were fabricated by polymer infiltration and pyrolysis method. The interfaces and microstructures of the three composites were carefully characterized to investigate the improvement mechanism of strength and toughness. The results showed that BN could protect the surface of SiCf from corrosion and oxidation so that improved the possibility of debonding and pullout. CNTs could avoid the propagation of cracks in the composites so that improved the damage resistance of the matrix. The synergistic reinforcement brought by BN and CNTs interfaces made the SiCf@BN–CNTs/SiC composites with a tensile fracture strength as high as 359 MPa, with an improvement of 23% compared to that of SiCf@BN/SiC.  相似文献   

7.
The slurry and sol-gel methods were used to introduce SiC nanowires (SiCnws) into the SiCf/HfC-SiC composites. The microstructures, ablation, and bending behaviors of the SiCnws modified composites prepared by the two methods were compared. The bending strengths of the modified composites obtained by introducing SiCnws by the slurry and sol-gel methods were 224 ± 19 and 154 ± 14 MPa, respectively. The results showed that SiC fibers with chemical corrosion and thermal damage during the sol-gel process decreased the bending strength of the SiCnws-modified SiCf/HfC-SiC composites. Meanwhile, the pyrolytic carbon interface accompanying corrosion damage in the sol-gel process led to the degradation of interface function, which hindered the interface debonding and fiber sliding of the composites during the bending test. After ablation, the bending strengths of the two composites were 188 ± 19 and 50 ± 7 MPa, respectively. The bending strength retention of the modified composites fabricated by the slurry method (83.9%) was higher than that (32.5%) of the composites fabricated by the sol-gel method after ablation. As the composites fabricated by the slurry method exhibited a good ablation resistance under the oxyacetylene flame (∼2350°C).  相似文献   

8.
Electrospun unidirectional SiC fibers reinforced SiCf/SiC composites (e-SiCf/SiC) were prepared with ∼10% volume fraction by polymer infiltration and pyrolysis (PIP) process. Pyrolysis temperature was varied to investigate the changes in microstructures, mechanical, thermal, and dielectric properties of e-SiCf/SiC composites. The composites prepared at 1100 °C exhibit the highest flexural strength of 286.0 ± 33.9 MPa, then reduced at 1300 °C, mainly due to the degradation of electrospun SiC fibers, increased porosity, and reaction-controlled interfacial bonding. The thermal conductivity of e-SiCf/SiC prepared at 1300 °C reached 2.663 W/(m∙K). The dielectric properties of e-SiCf/SiC composites were also investigated and the complex permittivities increase with raising pyrolysis temperature. The e-SiCf/SiC composites prepared at 1300 °C exhibited EMI shielding effectiveness exceeding 24 dB over the whole X band. The electrospun SiC fibers reinforced SiCf/SiC composites can serve as a potential material for structural components and EMI shielding applications in the future.  相似文献   

9.
《Ceramics International》2017,43(13):9934-9940
Continuous silicon carbide fiber–reinforced silicon carbide matrix (SiCf/SiC) composites have developed into a promising candidate for structural materials for high–temperature applications in aerospace engine systems. This is due to their advantageous properties, such as low density, high hardness and strength, and excellent high temperature and oxidation resistance. In this study, SiCf/SiC composites were fabricated via polymer infiltration and pyrolysis (PIP) with the lower–oxygen–content KD–II SiC fiber as the reinforcement; a mixture of 2,4,6,8–tetravinyl–2,4,6,8–tetramethylcyclotetrasiloxane (V4) and liquid polycarbosilane (LPCS), known as LPVCS, was used as the precursor; while pyrolytic carbon (PyC) was used as the interface. The effects of oxidation treatment at different temperatures on morphology, structure, composition, and mechanical properties of the KD–II SiC fibers, SiC matrix from LPVCS precursor conversion, and SiCf/SiC composites were comprehensively investigated. The results revealed that the oxidation treatment greatly impacted the mechanical properties of the SiC fiber, thereby significantly influencing the mechanical properties of the SiCf/SiC composite. After oxidation at 1300 °C for 1 h, the strength retention rates of the fiber and composite were 41% and 49%, respectively. In terms of the phase structure, oxidation treatment had little effect on the SiC fiber, while greatly influencing the SiC matrix. A weak peak corresponding to silica (SiO2) appeared after high–temperature treatment of the fiber; however, oxidation treatment of the matrix led to the appearance of a very strong diffraction peak that corresponds to SiO2. The analysis of the morphology and composition indicated cracking of the fiber surface after oxidation treatment, which was increasingly obvious with the increase in the oxidation treatment temperature. The elemental composition of the fiber surface changed significantly, with drastically decreased carbon element content and sharply increased oxygen element content.  相似文献   

10.
SiCf/PyC/SiC and SiCf/BN/SiC mini-composites comprising single tow SiC fibre-reinforced SiC with chemical vapor deposited PyC or BN interface layers are fabricated. The microstructure evolutions of the mini-composite samples as the oxidation temperature increases (oxidation at 1000, 1200, 1400, and 1600?°C in air for 2?h) are observed by scanning electron microscopy, energy dispersive spectrometry, and X-ray diffraction characterization methods. The damage evolution for each component of the as-fabricated SiCf/SiC composites (SiC fibre, PyC/BN interface, SiC matrix, and mesophase) is mapped as a three-dimensional (3D) image and quantified with X-ray computed tomography. The mechanical performance of the composites is investigated via tensile tests.The results reveal that tensile failure occurs after the delamination and fibre pull-out in the SiCf/PyC/SiC composites due to the volatilization of the PyC interface at high temperatures in the air environment. Meanwhile, the gaps between the fibres and matrix lead to rapid oxidation and crack propagation from the SiC matrix to SiC fibre, resulting in the failure of the SiCf/PyC/SiC composites as the oxidation temperature increases to 1600?°C. On the other hand, the oxidation products of B2O3 molten compounds (reacted from the BN interface) fill up the fracture, cracks, and voids in the SiC matrix, providing excellent strength retention at elevated oxidation temperatures. Moreover, under the protection of B2O3, the SiCf/BN/SiC mini-composites show a nearly intact microstructure of the SiC fibre, a low void growth rate from the matrix to fibre, and inhibition of new void formation and the SiO2 grain growth from room to high temperatures. This work provides guidance for predicting the service life of SiCf/PyC/SiC and SiCf/BN/SiC composite materials, and is fundamental for establishing multiscale damage models on a local scale.  相似文献   

11.
In this study, SiC nanowires (SiCNWS) were grown in situ on the surface of PyC interface through chemical vapor infiltration (CVI) to improve the mechanical characteristics and thermal conductivity of three-dimensional SiCf/SiC composites fabricated via precursor infiltration pyrolysis (PIP). The effect of SiCNWS on the properties of the obtained composites was investigated by comparing them with conventional SiCf/PyC/SiC composites. After the deposition of SiCNWS, the flexural strength of the SiCf/SiC composites was found to increase by 46 %, and the thermal conductivity showed an obvious increase at 25?1000 °C. The energy release of the composites in the damage evolution process was analysed by acoustic emission. The results indicated that the damage evolution process was delayed owing to the decrease in porosity, the crack deflection and bridging of the SiCNWS. Furthermore, the excellent thermal conductivity was attributed to the thermally conductive pathways formed by the SiCNWS in the dense structure.  相似文献   

12.
This work explores the potentials of SiC fiber reinforced SiC matrix composites (SiCf/SiC) with SiC coating to resist aerodynamic ablations for thermal protection purpose. A plasma wind tunnel is employed to evaluate their anti-ablation property in dissociated air plasmas. The results suggest a critical ablation temperature of SiC coated SiCf/SiC, ≈ 1910 °C, which is the highest ever reported in literatures. Benefited by ‘all-SiC’ microstructures and relative flat ablated surfaces, the SiCf/SiC is still ablation-resistant up to ≈ 1820 °C after the occurrence of ablation. This implies an excellent ablation resistance and reusability property of SiCf/SiC, which surpasses that of traditional carbon fiber reinforced composites. Finally, an ablation mechanism dominated by surface characteristic is proposed. For the SiC coated SiCf/SiC, ablation is prone to take place at surface cracks formed by thermal mismatch; while for the ablated SiCf/SiC, ablation is triggered at the exposed fiber bundles which is over-heated in the plasmas.  相似文献   

13.
SiCf/BN/SiC mini-composites comprising single tow SiC fibre-reinforced SiC with chemical vapour deposited (CVD) BN interface layers were fabricated. The mechanical performance and binding strength of the composites and the fibre/interface for the oxidized SiCf/BN/SiC mini-composite samples (oxidation at 1000, 1200, 1300, 1400 and 1500 °C in air for two hours) were investigated by tensile tests and fibre push-out tests, respectively. The value of oxidation mass change was also measured. Some unusual phenomena for the SiCf/BN/SiC mini-composites oxidized at 1000 °C were discovered in this work. The tensile strength reached a maximum value, and the mass gain rate showed as a singular negative value, while the shear strength between the fibre and the matrix was moderate. Scanning electron microscopy, energy dispersive spectrometry, infrared spectroscopy and X-ray diffraction characterization methods were used to reveal the microstructural evolution and investigate the unusual phenomenon during oxidation procedures. This work will provide guidance for predicting the service life of SiCf/BN/SiC composite materials and may enable these materials to become a backbone for thermal structure systems in aerospace applications.  相似文献   

14.
The tensile creep and creep fracture properties in air at 1300°C are compared for SiCf/SiC and SiCf/Al2O3 composites, each reinforced with 0.38 volume fractions of interwoven silicon carbide (Nicalon™) fibre bundles aligned parallel and normal to the stress direction. The differing behaviour patterns displayed by these 0/90° woven composites are analysed to identify the processes controlling creep strain accumulation and crack development.  相似文献   

15.
Using CaO, Y2O3, Al2O3, and SiO2 micron-powders as raw materials, CaO–Y2O3–Al2O3–SiO2 (CYAS) glass was prepared using water cooling method. The coefficient of thermal expansion (CTE) of CYAS glass was found to be 4.3 × 10?6/K, which was similar to that of SiCf/SiC composites. The glass transition temperature of CYAS glass was determined to be 723.1 °C. With the increase of temperature, CYAS glass powder exhibited crystallization and sintering behaviors. Below 1300 °C, yttrium disilicate, mullite and cristobalite crystals gradually precipitated out. However, above 1300 °C, the crystals started diminishing, eventually disappearing after heat treatment at 1400 °C. CYAS glass powder was used to join SiCf/SiC composites. The results showed that the joint gradually densified as brazing temperature increased, while the phase in the interlayer was consistent with that of glass powder heated at the same temperature. The holding time had little effect on phase composition of the joint, while longer holding time was more beneficial to the elimination of residual bubbles in the interlayer and promoted the infiltration of glass solder into SiCf/SiC composites. The joint brazed at 1400 °C/30 min was dense and defect-free with the highest shear strength of about 57.1 MPa.  相似文献   

16.
Unidirectional (UD) silicon carbide (SiC) fiber-reinforced SiC matrix (UD SiCf/SiC) composites with CVI BN interphase were fabricated by polymer infiltration-pyrolysis (PIP) process. The effects of the anisotropic distribution of SiC fibers on the mechanical properties, thermophysical properties and electromagnetic properties of UD SiCf/SiC composites in different directions were studied. In the direction parallel to the axial direction of SiC fibers, SiC fibers bear the load and BN interphase ensures the interface debonding, so the flexural strength and the fracture toughness of the UD SiCf/SiC composites are 813.0 ± 32.4 MPa and 26.1 ± 2.9 MPa·m1/2, respectively. In the direction perpendicular to the axial direction of SiC fibers, SiC fibers cannot bear the load and the low interfacial bonding strengths between SiC fiber/BN interphase (F/I) and BN interphase/SiC matrix (I/M) both decrease the matrix cracking stress, so the corresponding values are 36.6 ± 6.9 MPa and 0.9 ± 0.5 MPa?m1/2, respectively. The thermal expansion behaviors of UD SiCf/SiC composites are similar to those of SiC fibers in the direction parallel to the axial direction of SiC fibers, and are similiar to those of SiC matrix in the direction perpendicular to the axial direction of SiC fibers. The total electromagnetic shielding effectiveness (EM SET) of UD SiCf/SiC composites attains 32 dB and 29 dB when the axial direction of SiC fibers is perpendicular and parallel to the electric field direction, respectively. The difference of conductivity in different directions is the main reason causing the different SET. And the dominant electromagnetic interference (EMI) shielding mechanism is absorption for both studied directions.  相似文献   

17.
In order to reveal the effect of matrix cracks resulted from thermal residual stresses (TRS) on the thermal expansion behavior of ceramic matrix composites, SiBC matrix was introduced into Cf/SiC and SiCf/SiC by liquid silicon infiltration. The TRS in both two composites were enlarged with incorporating SiBC matrix which has higher coefficients of thermal expansion (CTEs) than SiC matrix. Due to the relatively high TRS, matrix cracks and fiber/matrix (f/m) debonding exist in Cf/SiC-SiBC, which would provide the space for the expansion of matrix with higher CTEs. For SiCf/SiC, no matrix cracking and f/m debonding took place due to the close CTEs between fiber and matrix. Accordingly, with the incorporation of SiBC matrix, the in-plane CTE of Cf/SiC between room temperature to 1100 °C decreases from 3.65 × 10−6 to 3.19 × 10−6 K-1, while the in-plane CTE of SiCf/SiC between room temperature to 1100 °C increases slightly from 4.97 × 10−6 to 5.03 × 10−6 K-1.  相似文献   

18.
Poly(phenylene benzobisoxazole) (PBO) was first used as matrix to fabricate the two‐dimensional SiCf/PBO composites by a lamination method. Different amounts of coupling agent were introduced to improve the bonding between silicon carbide (SiC) fibers and the PBO matrix during the fabrication of the SiCf/PBO composites. The surface structure and composition of the as‐received PBO and PBO treated with the coupling agent were analyzed, and the morphology and flexural strength of the composites were characterized. The Fourier transform infrared analysis indicated that the hydroxyl groups from the coupling agent were successfully introduced to PBO. The flexural strength of the composites increased at first with increasing content of the coupling agent but decreased with excessive addition of the coupling agent. The flexural strength of the composites was improved from 15 to 89 MPa. The test results suggested that the interaction between the SiC fiber and the treated PBO with the coupling agent was intensified. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39805.  相似文献   

19.
《Ceramics International》2021,47(21):30012-30019
Continuous silicon carbide fiber reinforced silicon carbide (SiCf/SiC) ceramic matrix composites are considered promising materials as high-temperature components of advanced aero-engines. However, due to their susceptibility to oxidation and corrosion at high temperature, environmental barrier coatings (EBCs) must be applied on the surface of SiCf/SiC. In this study, Si/Y2SiO5/LaMgAl11O19 (LMA) multi-layer EBCs were fabricated to protect SiCf/SiC by using atmospheric plasma spraying (APS). The high-temperature tensile fatigue performance of SiCf/SiC with and without EBCs was evaluated. The results indicated that EBCs significantly improved the tensile fatigue properties of SiCf/SiC at high temperature in air atmosphere. Meanwhile the bending strength of specimens after isothermal aging or not was also tested. The multi-layer EBCs in this study may be a promising EBCs system for SiCf/SiC after some improvements.  相似文献   

20.
《Ceramics International》2020,46(17):27046-27056
In this study, Y2O3–Al2O3–SiO2 (YAS) glass was prepared from Y2O3, Al2O3, and SiO2 micron powders. Thermal expansion coefficient of as-obtained YAS glass was about 3.9 × 10−6, matching-well with that of SiCf/SiC composites. SiCf/SiC composites were then brazed under pressure-less state by YAS glass and effects of brazing temperature on microstructures and properties of resulting joints were investigated. The results showed that glass powder in brazed seam sintered and precipitated yttrium disilicate, cristobalite, and mullite crystals after heat treatment. With the increase in temperature, joint layer gradually densified and got tightly bonded to SiCf/SiC composite. The optimal brazing parameter was recorded as 1400 °C/30 min and shear strength of the joint was 51.7 MPa. Formation mechanism of glass-ceramic joints was proposed based on combined analysis of microstructure and fracture morphology of joints brazed at different temperatures. Thermal shock resistance testing of joints was also carried out, which depicted decline in shear strength with the increase of thermal shock times. The strength of the joint after three successive thermal shock cycles at 1200 °C was 35.6 MPa, equivalent to 69% of that without thermal shock.  相似文献   

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