SAPO-34 supported Pt–Sn-based novel catalyst for propane dehydrogenation to propylene

The Pt–Sn-based catalyst was intensified using SAPO-34 as support for direct propane dehydrogenation to propylene. The catalyst was prepared by sequential impregnation method and characterized by XRF, BET, XRD, NH₃-IR, NH₃-TPD, H₂-TPR, HR-TEM and O₂-pulse coke analysis. NH₃-TPD, IR spectra and XRD results suggested that the doping of metals on SAPO-34 did not affect its acidic strength and structural topology of support, respectively. Propylene selectivity of 94% and total olefins selectivity greater than 97% was achieved using Pt–Sn/SAPO-34. The results were compared with Pt–Sn/ZSM-5 under identical conditions. The possible reasons for improvement were the larger surface area, shape selectivity and particular by suitable acidity of SAPO-34.     

Flame sprayed tri-metallic Pt–Sn–X/Al2O3 catalysts (X = Ce,Zn, and K) for propane dehydration

Trimetallic nanocrystalline Pt–Sn–X/Al₂O₃ catalysts (X = Ce, Zn, and K) consisting of 0.3 wt.% Pt, 1 wt.% Sn, and 0.5 wt.% X have been prepared by one-step flame spray pyrolysis (FSP). As shown by the X-ray diffraction (XRD) and the transmission electron microscopy (TEM) results, the as-synthesized FSP-made catalysts were consisted of single-crystalline γ-alumina particles with average primary particle sizes 8 to 9 nm. The N₂ physisorption results revealed that all the catalysts contained only the macropore structure. The catalytic properties of the FSP-made catalysts were investigated in the dehydration of propane. Addition of Ce during FSP synthesis resulted in higher Pt dispersion as well as improved catalytic activity and stability than the non-promoted Pt–Sn/Al₂O₃. An opposite trend was found with the ones doped with Zn and K in which high surface coverage of Zn and K resulted in a significant loss of Pt active sites. The mechanism for the formation of the trimetallic nanoparticles during one-step FSP synthesis appeared to depend strongly on the differences in the vapor pressure of the metals and the alumina support in flame.     

Novel BN supported bi-metal catalyst for oxydehydrogenation of propane

A novel boron nitride (BN) supported Pt-Sn catalyst was used for the oxydehydrogenation of propane. BN is a graphite-like inert support which provides negligible interaction with metals. The Pt-Sn/BN catalysts were prepared by co-incipient wetness impregnation with various Sn loadings. A commercial support γ-Al₂O₃ was chosen to compare with BN. PtSn alloys were formed due to the partially reduced Sn in Pt-Sn/BN catalyst in H₂ at 400 °C. Furthermore, the crystalline phases of PtSn and SnPt₃ alloys were also observed from the XRD patterns of Pt-Sn/BN catalysts. However, PtSn alloys were not detected in Pt-Sn/γ-Al₂O₃ by XRD. The Sn addition clearly improved the activity and propylene selectivity of Pt-Sn/BN at 600 °C. The more the Sn loading, the higher the selectivity and yield of propylene were. A maximum yield of propylene (38.3%) was achieved on Pt-Sn (0.75 wt%)/BN catalyst at the start of reaction. The catalysts, Pt-Sn/γ-Al₂O₃, deactivated more rapidly than Pt-Sn/BN. The activity and selectivity enhancement are attributed to the formation of PtSn and/or SnPt₃ alloy particles on the BN support. Compared with the hydrophilic γ-Al₂O₃, the hydrophobic BN surface can expel H₂O during the oxidation of hydrogen resulting in the activity increase.     

Carbon dioxide reforming of ethanol over Ni/Y2O3–ZrO2 catalysts

Supported nickel catalysts of composition Ni/Y₂O₃–ZrO₂ were synthesized in one step by the polymerization method and compared with a nickel catalyst prepared by wet impregnation. Stronger interactions were observed in the formed catalysts between NiO species and the oxygen vacancies of the Y₂O₃–ZrO₂ in the catalysts made by polymerization, and these were attributed to less agglomeration of the NiO during the synthesis of the catalysts in one step. The dry reforming of ethanol was catalyzed with a maximum CO₂ conversion of 61% on the 5NiYZ catalyst at 800 °C, representing a better response than for the catalyst of the same composition prepared by wet impregnation.     

Sn掺杂对Pt/Sn(x)-θ-Al2O3丙烷脱氢催化剂性能的影响

采用铝箔盐酸回流-油柱成型法制备了不同Sn掺杂量的Sn(x)-θ-Al₂O₃载体,并采用真空浸渍法制备了Pt/Sn(x)-θ-Al₂O₃催化剂。对制备的催化剂进行XRD、N₂物理吸附-脱附、NH₃-TPD、H₂-TPR和TG-DTA表征,研究了在载体中掺入助剂Sn对Pt/Sn(x)-θ-Al₂O₃催化剂结构及丙烷脱氢催化反应性能的影响。结果表明,在载体制备过程中掺入Sn,可以提高催化剂反应活性和产物选择性,当Sn掺杂质量分数为1.0%时,催化剂具有最优的丙烷脱氢反应性能,15 h的平均丙烷转化率为32.4%,平均丙烯选择性为95.5%。     

PtSn负载量对PtSn/Al2O3催化剂上丙烷脱氢性能的影响

由丙烷直接催化脱氢制取丙烯已经成为增产丙烯的重要手段之一。以水热法制备Al_2O_3载体,采用等体积浸渍法制备不同PtSn负载量的PtSn/Al_2O_3催化剂。通过XRD、N2-吸附、拉曼光谱和H2-TPR等对其进行表征,并考察不同PtSn负载量对催化剂催化丙烷脱氢性能的影响。结果表明,在制备的催化剂中,Pt1.5Sn3/Al_2O_3具有最高的催化丙烷脱氢活性和稳定性,丙烷初始转化率高达55.6%,丙烯选择性98.1%。反应330 min后,丙烷转化率仅降约10%,选择性保持不变。     

Dehydrogenation of cyclohexanol on Cu–ZnO/SiO2 catalysts: The role of copper species

For the dehydrogenation of cyclohexanol a series of Cu–ZnO/SiO₂ catalysts with various Cu to ZnO molar ratios was prepared using the impregnation method, with the loading of copper fixed at 9.5 at.%. The catalysts were characterized by XPS, H₂–N₂O titration, BET, H₂-TPR, NH₃-TPD and XRD techniques. The results indicate that the addition of ZnO can improve the dispersion of copper species on reduced Cu–ZnO/SiO₂ (CZS) catalysts. Cu⁰ and Cu⁺ species were found on the reduced CZS catalysts surface, and the amount of Cu⁺ increased with the content of ZnO increasing. The addition of ZnO increased the acidity of the CZS catalysts. However, only Cu⁰ species can be found on the reduced Cu/SiO₂ (CS) catalyst surface. According to the reaction results, we found that the selectivity to phenol was related to the amount of Cu⁺ species, the Cu⁺ species should be the active sites for the production of phenol, the Cu⁰ is responsible for cyclohexanol dehydrogenation to cyclohexanone.     

Effect of ceria on the structure and catalytic activity of V2O5/TiO2–ZrO2 for oxidehydrogenation of ethylbenzene to styrene utilizing CO2 as soft oxidant

The present study was undertaken to investigate the influence of ceria on the physicochemical and catalytic properties of V₂O₅/TiO₂–ZrO₂ for oxidative dehydrogenation of ethylbenzene to styrene utilizing CO₂ as a soft oxidant. Monolayer equivalents of ceria, vanadia and ceria–vanadia combination over TiO₂–ZrO₂ (TZ) support were impregnated by a coprecipitation and wet impregnation methods. Synthesized catalysts were characterized by using X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, temperature programmed reduction, transmission electron microscopy and BET surface area methods. The XRD profiles of 550 °C calcined samples revealed amorphous nature of the materials. Upon increasing calcination temperature to 750 °C, in addition to ZrTiO₄ peaks, few other lines due to ZrV₂O₇ and CeVO₄ were observed. The XPS V 2p results revealed the existence of V⁴⁺ and V⁵⁺ species at 550 and 750 °C calcinations temperatures, respectively. TEM analysis suggested the presence of nanosized (<7 nm) particles with narrow range distribution. Raman measurements confirmed the formation ZrTiO₄ under high temperature treatments. TPR measurements suggested a facile reduction of CeO₂–V₂O₅/TZ sample. Among various samples evaluated, the CeO₂–V₂O₅/TZ sample exhibited highest conversion and nearly 100% product selectivity. In particular, the addition of ceria to V₂O₅/TZ suppressed the coke deposition and allowed a stable and high catalytic activity.     

Study of ruthenium supported on Ta2O5–ZrO2 and Nb2O5–ZrO2 as catalysts for the partial oxidation of methane

Ru-based catalysts supported on Ta₂O₅–ZrO₂ and Nb₂O₅–ZrO₂ are studied in the partial oxidation of methane at 673–873 K. Supports with different Ta₂O₅ or Nb₂O₅ content were prepared by a sol–gel method, and RuCl₃ and RuNO(NO₃)₃ were used as precursors to prepare the catalysts (ca. 2 wt.% Ru). At 673 K high selectivity to CO₂ was found. An increase of temperature up to 773 K produced an increase in the selectivity to syngas (H₂/CO = 2.2–3.1), and this is related with the transformation of RuO₂ to metallic Ru as was determined from XRD and XPS results. At 873 K and with co-fed CO₂ an increase of the catalytic activity and CO selectivity was found. A TOF value of 5.7 s⁻¹ and H₂/CO ratio ca. 1 was achieved over Ru(Cl)/6TaZr. Catalytic results are discussed as a function of the support composition and characteristics of Ru-based phases.     

The effect of the Ce content on the oxidative dehydrogenation of propane over CrOy-CeO2/γ-Al2O3 catalysts

A series of CrO_y (17.5 wt%)-CeO₂ (X wt%)/γ-Al₂O₃ catalysts (X = 0, 0.5, 2, 5, 8) with various Ce contents were prepared by a wetness impregnation method and were applied to the dehydrogenation of propane to propylene at 550 °C and 0.1 MPa. The prepared catalysts were characterized by BET, H₂-TPR, O₂-TPD, XPS, XRD, SEM-EDS and Raman spectroscopy. Among the prepared catalysts, the 17.5Cr-2Ce/Al catalyst with the largest amount of lattice oxygen exhibited the best catalytic performance for the dehydrogenation of propane to propylene with lattice oxygen. The decreased presence of oxygen defects and reducibility were the factors responsible for the improved dehydrogenation activity of the catalysts. The CeO₂ layer could inhibit the evolution of lattice oxygen (O²⁻) to electrophilic oxygen species (O₂⁻), and the oxygen defects on the catalyst surface were reduced. The inhibited lattice oxygen evolution prevented the deep oxidation of propane or propylene, the average CO_x selectivity decreased from 24.41% (17.5Cr/Al) to 5.71% (17.5Cr-2Ce/Al), and the average propylene selectivity increased from 60.15% (17.5Cr/Al) to 85.05% (17.5Cr-2Ce/Al).     

Alumina supported Pt(1%)/Ce0.6Zr0.4O2 monolith: Remarkable stabilization of ceria–zirconia solution towards CeAlO3 formation operated by Pt under redox conditions

A structured Pt(1 wt%)/ceria–zirconia/alumina catalyst and the metal-free ceria–zirconia/alumina were prepared, by dip-coating, over a cordierite monolithic support. XRD analyses and Rietveld refinements of the structural data demonstrate that in the Pt supported catalysts ceria–zirconia is present as a Ce_0.6Zr_0.4O₂ homogeneous solid solution and that the deposition over the cordierite doesn’t produce any structural modification. Moreover no Pt sintering occurs.By comparing the XRD patterns recorded on Pt/ceria–zirconia/alumina and ceria–zirconia/alumina after three redox cycles, it results that Pt, favouring the structural reorganization of the ceria–zirconia into one cubic solid solution, prevents any CeAlO₃ formation. On the contrary, such phase due to the interaction between Ce³⁺ and the alumina present in the washcoat is detected when redox cycles are carried out on the ceria–zirconia metal free.Transmission electron microscopy (TEM) investigations of the redox cycled Pt/ceria–zirconia/alumina catalyst detected ceria–zirconia grains with diameter between 10 and 35 nm along with highly dispersed Pt particles (2–3 nm) strongly interacting with ceria.Scanning electron microscopy (SEM) and EDX analyses, recorded on the redox cycled Pt/ceria–zirconia/alumina washcoated monolith evidence a homogeneous distribution of the active components through the channels even after redox aging.Reduction behaviour and CO oxidation activity are in good agreement with the structural modification of the solid solution induced by the redox cycles and reflect the positive effect of Pt/ceria interaction on the catalytic performances.The effect of redox aging on the NO reduction by C₃H₆, in lean conditions, was investigated over the Pt/ceria–zirconia/alumina monolith. The catalyst shows at low temperature (290 °C) good NO removal activity and appreciable selectivity to N₂.     

Direct synthesis of mesoporous silicalite-1 supported TiO2–ZrO2 for the dehydrogenation of EB to styrene with CO2

Direct synthesis route was developed to support TiO₂–ZrO₂ binary metal oxide onto the carbon templated mesoporous silicalite-1 (CS-1). Metal hydroxide modified carbon particles could play a role as hard template and simultaneously support metal components on the mesopores during the crystallization of zeolites. Such supported TiO₂–ZrO₂ binary metal oxides (TZ/CS-1) showed better resistance to deactivation in the oxidative dehydrogenation of ethylbenzene (ODHEB) in the presence of CO₂. These catalysts were found to be active, selective and catalytically stable (10 h of time-on-stream) at 600 °C for the dehydrogenation of ethylbenzene (EB) to styrene (Sty).     

Silica-Supported Au–Ni Catalysts for the Dehydrogenation of Propane

Abstract  

Inspired by previous studies on model systems, a series of silica-supported Au–Ni catalysts were prepared and tested for the conversion of propane in the presence of hydrogen. The Au–Ni/SiO₂ catalysts were prepared by successive impregnation, i.e. Ni was deposited first followed by Au. TEM/EDX results confirmed the presence of bimetallic Au–Ni nanoparticles. The dehydrogenation of propane to propylene was observed on the Au–Ni bimetallic catalysts, whereas only hydrogenolysis products were observed on the monometallic Ni catalyst. The selectivity to propylene was found to increase monotonically with the Au loading. The results are in good agreement with the results on model catalysts.     

Aerogel VOx/MgO catalysts for oxidative dehydrogenation of propane

VO_x/MgO aerogel catalysts were synthesized using three different preparation methods: by mixing the aerogel MgO support with dry ammonium vanadate, by vanadium deposition from a precursor solution in toluene, and by hydrolysis of a mixture of vanadium and magnesium alkoxides followed by co-gelation and supercritical drying. The latter aerogel technique allowed us to synthesize mixed vanadium–magnesium hydroxides with the surface areas exceeding 1300 m²/g. The synthesized catalysts were studied by a number of physicochemical methods (XRD, Raman spectroscopy, XANES and TEM). A common feature of all synthesized samples is the lack of V₂O₅ phase. In all cases vanadium was found to be a part of a surface mixed V–Mg oxide (magnesium vanadate), its structure depending on the synthesis method. The VO_x/MgO mixed aerogel sample had the highest surface area 340 m²/g, showed higher catalytic activity and selectivity in oxidative dehydrogenation of propane compared to the catalysts prepared by impregnation and dry mixing. The addition of iodine vapor to the feed in 0.1–0.25 vol.% concentrations was found to increase to propylene yield by 40–70%.     

iso-Octane partial oxidation over Ni-Sn/Ce0.75Zr0.25O2 catalysts

In this study, Ni/Ce_0.75Zr_0.25O₂ catalyst was doped with different amounts of Sn by co-impregnation method. The catalysts were characterized by BET, H₂ chemisorption, XRD, TPR, TEM, XPS and tested for iso-octane partial oxidation (iC8POX) to H₂ in the temperature range of 400–800 °C at atmospheric pressure. The results showed that most of Sn species were present on the surface of Ni particles and did not modify the reducibility of the support. Addition of a small amount of Sn (<0.5 wt.%) lowered the catalytic activity for iso-octane partial oxidation by less than 5% while the extent of carbon deposition was decreased by more than 50%. However, Sn loadings higher than 1 wt.% caused a massive drop in catalytic activity. This indicates that as long as the Ni surface is only partially covered with Sn species, the active sites for the partial oxidation of iso-octane remain intact, while the surface site ensembles required for carbon formation are blocked.     

Sn掺杂量对Pt/Sn-MFI催化剂的丙烷脱氢性能影响

随着对丙烯需求的日渐增加,由丙烷催化脱氢制丙烯来实现对丙烯的增产,已成为增产丙烯的重要手段之一。利用水热法制备一系列不同Sn掺杂量的Sn-MFI载体,采用等体积浸渍法制备相同Pt负载量的Pt/Sn-MFI催化剂,通过XRD、N2吸附-脱附、FT-IR和H2-TPR等表征考察不同Sn掺杂量的催化剂对丙烷催化脱氢性能的影响。结果表明,Pt/Sn1. 3%-MFI催化剂具有最高的催化丙烷脱氢活性和稳定性,丙烷初始转化率为43. 3%,丙烯选择性为98. 9%。反应360 min后,丙烷转化率为25. 1%,选择性保持不变。     

Oxidation of CH4 over Pd supported on TiO2-doped SiO2: Effect of Ti(IV) loading and influence of SO2

Titania-modified silicas with different weight% of TiO₂ were prepared by sol–gel method and used as supports for Pd (1 wt%) catalysts. The obtained materials were tested in the oxidation of methane under lean conditions in absence and in presence of SO₂. Test reactions were consecutively performed in order to evaluate the thermal stability and poisoning reversibility. Increasing amounts of TiO₂ improved the catalytic activity, with an optimum of the performance for 10 wt% TiO₂ loading. Moreover, the titania-containing catalysts exhibited a superior tolerance towards SO₂ by either adding it to the reactants or feeding it as a pure pretreatment atmosphere at 350 °C. Catalysts were characterized by XPS, XRD, FT-IR and BET measurements. According to the structural and surface analyses, the mixed oxides contained Si–O–Ti linkages which were interpreted as being responsible for the enhanced intrinsic activity of supported PdO with respect to PdO on either pure SiO₂ or pure TiO₂. Moreover, the preferential interaction of the sulfur molecule with TiO₂ and the easy SO_x desorption from high surface area silica were the determining factors for the superior SO₂ tolerance of the TiO₂-doped catalysts.     

Synergetic effect of combined use of Cu–ZnO–Al2O3 and Pt–Al2O3 for the steam reforming of methanol

Commercial Cu–ZnO–Al₂O₃ catalysts are used widely for steam reforming of methanol. However, the reforming reactions should be modified to avoid fuel cell catalyst poisoning originated from carbon monoxide. The modification was implemented by mixing the Cu–ZnO–Al₂O₃ catalyst with Pt–Al₂O₃ catalyst. The Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture created a synergetic effect because the methanol decomposition and the water–gas shift reactions occurred simultaneously over nearby Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalysts in the mixture. A methanol conversion of 96.4% was obtained and carbon monoxide was not detected from the reforming reaction when the Pt–Al₂O₃ and Cu–ZnO–Al₂O₃ catalyst mixture was used.     

Ni/Al2O3 catalysts and their activity in dehydrogenation of methylcyclohexane for hydrogen production

Previous results on different catalysts revealed that methylcyclohexane underwent selective dehydrogenation to form toluene and hydrogen. This reaction system is a useful prototype model for similar systems in the chemical process and petroleum refining industries, such as hydrotreating for aromatics reduction, desulfurization, denitrogenation, reforming for aromatics reduction, dehydrocyclization, and fuel processing of liquid hydrocarbons in the generation of hydrogen feed for fuel cells. Dehydrogenation of methylcyclohexane to toluene is a method for hydrogen storage in the form of liquid organic hydrides. The efficiency of the dehydrogenation reactions and the quantity of products depend on the catalyst used. In the case of the dehydrogenation of methylcyclohexane to toluene, a metallic function, usually platinum is required as the catalyst. Although, there were some different catalysts used by former researchers, there was almost no investigation about the use of the nickel catalysts for this reaction. From the economical point of view, more efficient catalysts and reaction engineering methods should be developed for these reactions.In this work dehydrogenation of methylcyclohexane was performed in a fixed-bed catalytic reactor in the temperature range of 653–713 K on prepared Ni/Al₂O₃ catalysts having 5, 10, 15 and 20 wt.% Ni content. The inlet flowrates of methylcyclohexane and hydrogen to the reactor were changed by keeping one of them constant in order to investigate their effects on this reaction.     

n‐octane reforming over alumina‐supported Pt, Pt–Sn and Pt–W catalysts

Pt, Pt–Sn and Pt–W supported on γ‐Al₂O₃ were prepared and characterized by H₂ chemisorption, TEM, TPR, test reactions of n‐C₈ reforming (500°C), cyclohexane dehydrogenation (315°C) and n‐C₅ isomerization (500°C), and TPO of the used catalysts. Pt is completely reduced to Pt⁰, but only a small fraction of Sn and of W oxides are reduced to metal. The second element decreases the metallic properties of Pt (H₂ chemisorption and dehydrogenation activity) but increases dehydrocyclization and stability. In spite of the large decrease in dehydrogenation activity of Pt in the bimetallics, the metallic function is not the controlling function of the bifunctional mechanisms of dehydrocyclization. Pt–Sn/Al₂O₃ is the best catalyst with the highest acid to metallic functions ratio (due to its lower metallic activity) presenting a xylenes distribution different from the other catalysts. The acid function of Pt–Sn/Al₂O₃ is tuned in order to increase isomerization and cyclization and to decrease cracking, as compared to Pt and Pt–W. This revised version was published online in July 2006 with corrections to the Cover Date.