Fatigue of Diagonally Cracked RC Girders Repaired with CFRP

Fiber-reinforced polymers (FRP) are becoming more widely used for repair and strengthening of conventionally reinforced concrete (RC) bridge members. Once repaired, the member may be exposed to millions of load cycles during its service life. The anticipated life of FRP repairs for shear strengthening of bridge members under repeated service loads is uncertain. Field and laboratory tests of FRP-repaired RC deck girders were performed to evaluate high-cycle fatigue behavior. An in-service 1950s vintage RC deck-girder bridge repaired with externally bonded carbon fiber laminates for shear strengthening was inspected and instrumented, and FRP strain data were collected under ambient traffic conditions. In addition, three full-size girder specimens repaired with bonded carbon fiber laminate for shear strengthening were tested in the laboratory under repeated loads and compared with two unfatigued specimens. Results indicated relatively small in situ FRP strains, laboratory fatigue loading produced localized debonding along the FRP termination locations at the stem-deck interface, and the fatigue loading did not significantly alter the ultimate shear capacity of the specimens.     

Stiffness and Strength Evaluations of a Shear Connection System for FRP Bridge Decks to Steel Girders

This paper reports on research investigating a nongrouted sleeve-type connection used to attach fiber-reinforced polymer (FRP) decks to steel girders. The connection system was investigated for stiffness, strength, fatigue resistance, and degree of composite action. Static and fatigue tests were conducted first at the component level on push-out specimens to obtain P-Δ (load-displacement) and S-N (stress range–fatigue life) relationships, from which design formulas were developed. Then tests were conducted at the system level on a 1∶3 scaled-bridge model by using this sleeve-type connection, and the results showed this shear connection can satisfy requirements from AASHTO specifications for fatigue, strength, and function. Further, three-point bending tests were conducted on a T-section model cut from the scaled bridge, and approximately 25% composite action was achieved for two different connection spacings. The structural efficiency of this shear connection is shown, and this connection design is applied in practice.     

Strengthening of Interior Slab–Column Connections Using a Combination of FRP Sheets and Steel Bolts

The results of an experimental investigation undertaken to evaluate a new technique for strengthening interior slab–column connection in combined flexural and shear modes are presented. The technique consists of using a combination of shear bolts inserted into holes and prestressed against the concrete surface for improving the punching shear capacity, and external [fiber-reinforced polymer (FRP)] reinforcement bonded to the tension face of the slabs in two perpendicular directions for increasing the flexural strength of the slabs. Square slab specimens of 670×670?mm dimensions were tested and the main test variables included the ratio of steel reinforcement (1.0 and 1.5%), span–depth ratio or thickness (55 and 75?mm) of the slabs, area, and configuration of steel bolts, and area of FRP reinforcement. It was found that the use of shear bolts alone improves the punching shear strength and increases the ductility of failure by changing the failure mode from punching to flexural. However, the use of a combination of shear bolts and a moderate amount of FRP reinforcement increased the flexural strength and resulted in a substantial improvement of the punching shear capacity of the slabs. The corresponding increases attained levels between 34 and 77%. A design approach is presented for evaluating the ultimate capacity of the slab–column connections when strengthened using the proposed strengthening technique. Strength results predicted by the proposed approach were in good agreement with the experimental results.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Fatigue Response of New Graphite/Epoxy-Concrete Girder

A new graphite/epoxy/concrete (G/E/C) cross section was developed and tested under fatigue loading with constant amplitude for one million cycles. The cross section consisted of a G/E box element, a G/E channel element, a concrete slab, and a concrete box formed by the walls of the G/E elements. Epoxy resin and vertical steel stirrups provided shear connection between G/E elements and the concrete slab. The results showed that the epoxy interface slipped after 150,000 cycles of fatigue loading. Softening of the girder continued for another 350,000 cycles of loading, after which the stiffness and strains stabilized. The failure testing of the girder after fatigue loading showed that the load and displacement capacities were only moderately reduced by fatigue loading.     

Fatigue Performance of RC Beams Strengthened in Shear with CFRP Fabrics

In recent years, a tremendous effort has been directed toward understanding and promoting the use of externally bonded fiber-reinforced polymer (FRP) composites to strengthen concrete structures. Despite this research effort, studies on the behavior of beams strengthened with FRP under fatigue loading are relatively few, especially with regard to its shear-strengthening aspect. This study aims to examine the fatigue performance of RC beams strengthened in shear using carbon FRP (CFRP) sheets. It involves six laboratory tests performed on full-size T-beams, where the following parameters are investigated: (1) the FRP ratio and (2) the internal transverse-steel reinforcement ratio. The major finding of this study is that specimens strengthened with one layer of CFRP survived 5 million cycles, some of them with no apparent signs of damage, demonstrating thereby the effectiveness of FRP strengthening systems on extending the fatigue life of structures. Specimens strengthened with two layers of CFRP failed in fatigue well below 5 million cycles. The failure mode observed for these specimens was a combination of crushing of the concrete struts, local debonding of CFRP, and yielding of steel stirrups. This failure may be attributed to the higher load amplitude and also to the greater stiffness of the FRP which may have changed the stress distribution among the different components coming into play. Finally, comparison between the performance of specimens with transverse steel and without seems to indicate that the addition of transverse steel extends the fatigue life of RC beams.     

Development and Evaluation of an Adhesively Bonded Panel-to-Panel Joint for a FRP Bridge Deck System

A fiber-reinforced polymer (FRP) composite cellular deck system was used to rehabilitate a historical cast iron thru-truss structure (Hawthorne St. Bridge in Covington, Va.). The most important characteristic of this application is reduction in self-weight, which raises the live load-carrying capacity of the bridge by replacing the existing concrete deck with a FRP deck. This bridge is designed to HL-93 load and has a 22.86?m clear span with a roadway width of 6.71?m. The panel-to-panel connections were accomplished using full width, adhesively (structural urethane adhesive) bonded tongue and groove splices with scarfed edges. To ensure proper construction, serviceability, and strength of the splice, a full-scale two-bay section of the bridge with three adhesively bonded panel-to-panel connections was constructed and tested in the Structures Laboratory at Virginia Tech. Test results showed that no crack initiated in the joints under service load and no significant change in stiffness or strength of the joint occurred after 3,000,000 cycles of fatigue loading. The proposed adhesive bonding technique was installed in the bridge in August 2006.     

Fatigue Behavior of Carbon Fiber Reinforced Polymer-Strengthened Reinforced Concrete Bridge Girders

This study examines the effects of one-dimensional fiber-reinforced polymer (FRP) composite rehabilitation systems on the flexural fatigue performance of reinforced concrete bridge girders. Eight 508?mm deep and 5.6?m long reinforced concrete T-beams, with and without bonded FRP reinforcement on their tensile surfaces, were tested with a concentrated load at midspan under constant amplitude cyclic loading. The objective of this investigation is to establish the effect that these repair systems have on the fatigue behavior and remaining life of the girders. Results indicate that the fatigue behavior of such retrofit beams is controlled by the fatigue behavior of the reinforcing steel. The fatigue life of a reinforced concrete beam can be increased by the application of an FRP retrofit, which relieves some of the stress carried by the steel. The observed increase in fatigue life, however, is limited by the quality of the bond between the carbon FRP and concrete substrate. Debonding, initiating at midspan and progressing to a support, is common and is driven partially by the crack distribution and shear deformations of the beam.     

Shear Strength of One-Way Concrete Slabs Reinforced with Fiber-Reinforced Polymer Composite Bars

This paper evaluates the shear strength of one-way concrete slabs reinforced with different types of fiber-reinforced polymer (FRP) bars. A total of eight full-size slabs were constructed and tested. The slabs were 3,100?mm?long×?1,000?mm?wide×200?mm?deep. The test parameters were the type and size of FRP reinforcing bars and the reinforcement ratio. Five slabs were reinforced with glass FRP and three were reinforced with carbon FRP bars. The slabs were tested under four-point bending over a simply supported clear span of 2,500 mm and a shear span of 1,000 mm. All the test slabs failed in shear before reaching the design flexural capacity. The experimental shear strengths were compared with some theoretical predictions, including the JSCE recommendations, the CAN/CSA-S806-02 code, and the ACI 440.1R-03 design guidelines. The results indicated that the ACI 440.1R-03 design method for predicting the concrete shear strength of FRP slabs is very conservative. Better predictions were obtained by both the CAN/CSA-S806-02 code and the JSCE design recommendations.     

Fatigue Modeling of Concrete-Filled Fiber-Reinforced Polymer Tubes

Field applications and laboratory research have shown the feasibility of concrete-filled fiber-reinforced polymer (FRP) tube (CFFT) in bridges. Yet, their widespread applications require developing appropriate design and analysis tools for different types of loading, particularly fatigue loads. An analytical tool is developed to trace the response of CFFTs under fatigue loading. The FRP material models are calibrated against fatigue and creep coupon tests. Material models are cast into a fiber element analysis, with an algorithm to simulate strain profile, moment-curvature and residual bending strength at any given time or after any number of fatigue cycles in a single or multiple stages of loading. Comparisons with available test data show good agreement with model predictions. A detailed parametric study shows that fatigue response of CFFT beams can improve by either increasing the reinforcement index or the effective modulus of FRP tube in the longitudinal direction. Higher load ranges may drastically reduce fatigue life. Therefore, it is important to limit the load level on CFFTs for a reliable and predictable member performance. The study also recommends reducing fiber orientation in angle plies with respect to the axis of the beam to improve fatigue performance of the CFFT member.     

Sustained-Load and Fatigue Performance of a Hybrid FRP-Concrete Bridge Deck System

The design and construction of bridge systems with long-term durability and low maintenance requirements is a significant challenge for bridge engineers. One possible solution to this challenge could be through the use of new materials, e.g., fiber-reinforced polymer (FRP) composites, with traditional materials that are arranged as an innovative hybrid structural system where the FRP serves as a load-carrying constituent and a protective cover for the concrete. This paper presents the results of an experimental investigation designed to evaluate the performance of a 3/4 scale hybrid FRP-concrete (HFRPC) bridge deck and composite connection under sustained and repeated (fatigue) loading. In addition, following the sustained-load and fatigue portions of the experimental study, destructive testing was performed to determine the first strength-based limit state of the hybrid deck. Results from the sustained-load and fatigue testing suggest that the HFRPC deck system might be a viable alternative to traditional cast-in-place reinforced concrete decks showing no global creep behavior and no degradation in stiffness or composite action between the deck and steel girders after 2 million cycles of dynamic loading with a peak load of 1.26 times the scaled tandem load (TL). Furthermore, the ultimate strength test showed that the deck failed prior to the global superstructure at a load approximately six times the scaled TL.     

Analysis and Design Procedure for FRP-Strengthened Prestressed Concrete T-Girders Considering Strength and Fatigue

Controlling the prestressing strand-stress range in precracked prestressed concrete girders is critical in the FRP strengthening process to avoid long-term fatigue failures. This paper will address the details of a design procedure that was developed to satisfy target-strengthening requirements while imposing stress range serviceability limits. Two main CFRP flexural strengthening designs were established for use in the experimental program herein. In the first, the amount of CFRP was designed to limit the average strand-stress range to 125?MPa (18?ksi), as per AASHTO requirements, under service live load while maintaining the service-ultimate moment relationship constant. The second design was intended to double the strand-stress range under service live load while keeping the same service-ultimate moment relationship. This was accomplished with iterative cycles of nonlinear sectional analysis to determine the amount of external CFRP reinforcement needed to yield both the targeted stress range and ultimate capacity. The girders were overly reinforced for shear with internal steel stirrups. However, external CFRP stirrups were used to prevent the longitudinal CFRP from premature separation and to develop full flexural capacity. The ACI 318-05 model for shear friction was used for this purpose. The paper also presents analysis results to qualify the experimental behavior of the tested girders. Load-deflection, load-strain, and moment-strand stress variations are seen to have excellent correlation with corresponding experimental curves. CFRP is shown to develop higher strains across cracks relieving strand stresses at these critical locations.     

Development of an Efficient Connector System for Fiber Reinforced Polymer Bridge Decks to Steel Girders

This paper discusses the development of an innovative and efficient connector to be used with fiber reinforced polymer (FRP) decks supported by steel girders. A summary is provided detailing various proprietary connectors currently employed by FRP deck manufacturers. The paper then describes the development and experimental testing of a clamped shear stud-type connector. Experimental testing was conducted in two phases. The first phase consisted of individual connector testing. In this phase, several variations of the connector are tested and evaluated for strength, damage development, and overall performance. Results of this phase of testing are used to select a final connection design to be used in the second phase of testing, which consisted of testing a scale model bridge that incorporates several of the proposed connectors. The bridge is subjected to static load tests and the resulting reactions and deflections from these tests are compared with comprehensive finite element models of the system.     

Design of Concrete Flexural Members Strengthened in Shear with FRP

The present study describes a simple design model for the calculation of the fiber-reinforced polymer (FRP) contribution to the shear capacity of strengthened RC elements according to the design formats of the Eurocode, American Concrete Institute, and Japan Concrete Institute. The key element in the model is the calculation of an effective FRP strain, which is calculated when the element reaches its shear capacity due to concrete diagonal tension. Diagonal tension failure may be combined with FRP debonding or tensile fracture, and the latter also may occur at a stage beyond the ultimate shear capacity. An upper limit (maximum) to the FRP effective strain also is defined and aimed at controlling crack opening. The effective strain, obtained through calibration with >75 experimental data, is shown to decrease with the FRP axial rigidity divided by the concrete shear strength. It also is demonstrated that the contribution of FRP to shear capacity is typically controlled by either the maximum effective strain or by debonding and, for a given concrete strength, it increases linearly with the FRP axial rigidity until the latter reaches a limiting value beyond which debonding controls and the gain in shear capacity is relatively small. However, proper anchoring (e.g., full wrapping) suppresses the debonding mechanism and results in considerable increases in shear capacity with the FRP axial rigidity. Finally it is demonstrated that, when compared with others, the proposed model gives better agreement with most of the test results available.     

Case Study of Application of FRP Composites in Strengthening the Reinforced Concrete Headstock of a Bridge Structure

Worldwide interest is being generated in the use of fiber-reinforced polymer composites (FRP) in the rehabilitation of aged or damaged reinforced concrete structures. As a replacement for the traditional steel plates or external posttensioning in strengthening applications, various types of FRP plates, with their high strength-to-weight ratio and good resistance to corrosion, represent a class of ideal material in externally retrofitting. This paper describes a solution proposed to strengthen the damaged reinforced concrete headstock of the Tenthill Creeks Bridge, Queensland, Australia, using FRP composites. A decision was made to consider strengthening the headstock using bonded carbon FRP laminates to increase the load carrying capacity of the headstock in shear and bending. The relevant guidelines and design recommendations were compared and adopted in accordance with AS 3600 and Austroads bridge design code to estimate the shear and flexural capacity of a rectangular cracked FRP reinforced concrete section.     

Fatigue Behavior of Concrete-Filled Fiber-Reinforced Polymer Tubes

To date, research on concrete-filled fiber-reinforced polymer (FRP) tubes (CFFT) has focused on the effect of static loads, simulated seismic loads, and long-term sustained loads. Dynamic fatigue behavior of CFFTs, on the other hand, has received little or no attention. This paper reports on an experimental study to evaluate damage accumulation, stiffness degradation, fatigue life, and residual bending strength of CFFT beams. A total of eight CFFT beams with four different types of FRP tube were tested under four point bending. Test parameters included reinforcement index, fiber architecture, load range, and end restraints. Fatigue performance of CFFT beams is clearly governed by characteristics of the FRP tube and its three phases of damage growth: matrix cracking, matrix delamination, and fiber rupture. Lower reinforcement index increases stiffness degradation and damage growth, and shortens fatigue life. End restraints, e.g., embedment of FRP tube in adjacent members, promote composite action, arrest slippage of concrete core, and enhance fatigue life of CFFT beams. It is suggested that a maximum load level of 25% of the static capacity be imposed for fatigue design of CFFTs. With proper design, CFFTs may withstand repeated traffic loading necessary for bridge girders.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Composite Action and Adhesive Bond between Fiber-Reinforced Polymer Bridge Decks and Main Girders

This paper describes the behavior of hybrid girders consisting of fiber-reinforced polymer (FRP) bridge decks adhesively connected to steel main girders. Two large-scale girders were experimentally investigated at the serviceability and ultimate limit state as well as at failure. One of the girders was additionally fatigue loaded to 10 million cycles. Compared to the behavior of a reference steel girder, deflections of the two girders at the SLS were decreased by 30% and failure loads increased by 56% due to full composite action in the adhesive layer. A ductile failure mode occurred: Deck compression failure during yielding of the steel girder. The adhesive connections were able to prevent buckling of the yielding top steel flanges. Thus, compared to the reference steel girder, the maximum deflections at failure could be increased up to 130%. No deterioration due to fatigue loading was observed. Based on the experimental results, a conceptual design method for bonded FRP/steel girders was developed. The proposed method is based on the well-established design method for hybrid girders with concrete decks and shear stud connections. The necessary modifications are proposed.     

Postrepair Fatigue Performance of FRP-Repaired Corroded RC Beams: Experimental and Analytical Investigation

This paper presents the results of an experimental and analytical study of the fatigue performance of corroded reinforced concrete (RC) beams repaired with fiber-reinforced polymer (FRP) sheets. Ten RC beam specimens (152×254×3,200?mm) were constructed. One specimen was neither strengthened nor corroded to serve as a reference; three specimens were corroded and not repaired; another three specimens were corroded and repaired with U-shaped glass FRP sheets that wrapped the cross section of the specimen; and the remaining three specimens were corroded and repaired with U-shaped glass FRP sheets for wrapping and carbon-fiber-reinforced polymer (CFRP) sheets for flexural strengthening. The FRP sheets were applied after the main reinforcing bars were corroded to an average mass loss of 5.5%. Following FRP repair, some specimens were tested immediately to failure, while the other repaired specimens were subjected to further corrosion before being tested to failure to investigate their postrepair (long-term) performance. Reinforcement steel pitting due to corrosion reduced the fatigue life significantly. The FRP wrapping had no significant effect on the fatigue performance, while using CFRP sheets for flexural strengthening enhanced the fatigue performance significantly. The fatigue results were compared to smooth specimen fatigue data to estimate an equivalent fatigue notch factor for the main reinforcing bars of the tested specimens.     

Effect of Size on the Failure of Geometrically Similar Concrete Beams Strengthened in Shear with FRP Strips

Fiber reinforced plastics (FRP) are commonly used for the strengthening of concrete members. For shear strengthening of beams, FRP strips can be bonded to the sides of the member alone, to both the sides and the bottom (i.e., the U configuration), or wrapped around the whole beam. For the various strengthening configurations, empirical equations have been proposed for predicting the contribution of strips to the shear capacity of the member. However, for the same strengthened member, the equations recommended by different design guidelines (American Concrete Institute, International Federation for Structural Concrete, and Japan Society for Civil Engineers) predict different shear capacities. Moreover, as the equations were obtained through the fitting of laboratory data on relatively small beams, their applicability to beams of practical sizes have not really been assessed. In the present investigation, geometrically similar beams with depth of 180, 360, and 720?mm were retrofitted in shear with carbon FRP strips in both the U configuration and fully wrapped configuration. The retrofitted members were tested to failure to (1) provide data on beams of practical sizes for verification of design equations and (2) investigate if the strengthening effectiveness is similar for small and large beams. Measured FRP contribution to the shear capacity is also compared to predictions from equations in the various guidelines. Based on our findings, for beams retrofitted with strips in the U configuration, the strengthening effectiveness may significantly decrease with member size, and none of the available design equations can consistently provide conservative values for the shear capacity. For beams with fully wrapped strips, strengthening effectiveness is independent of member size, and the FIB equation appears to be most appropriate for practical design.