Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Stability Bracing Requirements for Steel Bridge Girders with Skewed Supports

Cross frames and diaphragms are critical elements for the stability of I-shaped steel bridge girders during construction. The AASHTO specifications are relatively vague with regards to the stability design requirements of the braces. Spacing limits that have been used in past AASHTO specifications have been removed from the Load and Resistance Factor Design Specification, which instead requires the bracing to be designed by a rational analysis. Whereas the AASHTO specification does not define what constitutes a rational analysis, stability bracing systems must possess adequate stiffness and strength. The commercially available software packages that are typically used in bridge design generally do not have the capabilities to determine the adequacy of the bracing from a stability perspective. This paper outlines the stability bracing requirements for bridges with normal and skewed supports. The effects of support skew on the stiffness and strength requirements for stability bracing are addressed. Solutions that are available for systems with normal supports were modified to account for the effects of the support skew angle. Two orientations of the intermediate bracing were considered: parallel to the skew angles and perpendicular to the longitudinal girder axis. The solutions are presented and compared with finite-element results. The design solutions have good agreement with the finite-element solutions.     

Impact Factors for Curved Continuous Composite Multiple-Box Girder Bridges

The results from a parametric study on the impact factors for 180 curved continuous composite multiple-box girder bridges are presented. Expressions for the impact factors for tangential flexural stresses, deflection, shear forces and reactions are deduced for AASHTO truck loading. The finite-element method was utilized to model the bridges as three-dimensional structures. The vehicle axle used in the analysis was simulated as a pair of concentrated forces moving along the concrete deck in a circumferential path with a constant speed. The effects of bridge configurations, loading positions, and vehicle speed on the impact factors were examined. Bridge configurations included span length, span-to-radius of curvature ratio, number of lanes, and number of boxes. The effect of the mass of the vehicle on the dynamic response of the bridges is also investigated. The data generated from the parametric study and the deduced expressions for the impact factors would enable bridge engineers to design curved continuous composite multiple-box girder bridges more reliably and economically.     

Strength of Stiffened Flanges in Horizontally Curved Box Girders

Longitudinal stiffeners are often attached to increase the buckling strength of thin-walled box girder flanges. The minimum required rigidity for longitudinal stiffeners for curved box girder flanges is given by the AASHTO “Guide specifications for horizontally curved steel girder highway bridges.” However, this requirement is simply adopted from the current AASHTO specifications for straight stiffened flanges. The validity of this requirement has been questioned in a series of recent studies. The effect of important design parameters on the minimum required stiffener rigidity is investigated numerically in this study by examining the prebuckling stress distribution and elastic and inelastic buckling stresses of horizontally curved stiffened flanges. In order to characterize and quantify the analytically collected data, a series of parametric studies were performed. A new equation for the minimum required rigidity for the longitudinal stiffeners is derived from regression analyses. Through the evaluation of a few selected case studies and a design example, the validity and reliability of the proposed new equation is demonstrated.     

Impact Factors for Horizontally Curved Composite Box Girder Bridges

This paper presents a method for determining the dynamic impact factors for horizontally curved composite single- or multicell box girder bridges under AASHTO truck loading. The bridges are modeled as three-dimensional structures using commercially available software. The vehicle is idealized as a pair of concentrated forces, with no mass, traveling in two circumferential paths parallel to the curved centerline of bridges. An extensive parametric study is conducted, in which over 215 curved composite box girder bridge prototypes are analyzed. The key parameters considered in this study are: Number of cells, number of lanes, degree of curvature, arc span length, slope of the outer steel webs, number and area of bracing and top chord systems, and truck(s) speed and truck(s) positioning. Based on the data generated from the parametric study, expressions for dynamic impact factors for longitudinal moment, reaction, and deflection are proposed as function of the ratio of the arc span length to the radius of curvature. The results from this study would enable bridge engineers to design horizontally curved composite box girder bridges more reliably and economically. Furthermore, the results can be used to potentially increase the live-load capacity of existing bridges to prevent posting or closing of the bridge.     

Cracking Mechanism and Simplified Design Method for Bottom Flange in Prestressed Concrete Box Girder Bridge

Serious cracking has occurred frequently in the bottom flange of box girders during construction in recent years. This paper aims at studying the cracking mechanism and countermeasures. The stress field in the bottom flange associated with the bottom continuity tendon is presented, and the propagation of cracks during tensioning is simulated by nonlinear analysis according to the actual construction sequence. A cracking mode, which is not easy to detect in field investigation, is illustrated through numerical and theoretical study. It is caused by the deficient shear strength of the bottom flange attributed to the void in tendon ducts. Based on numerical results and field investigation, four types of cracking in the bottom flange are proposed and discussed, and a simplified design method is recommended for control of cracking.     

Evaluation of Live-Load Lateral Flange Bending Distribution for a Horizontally Curved I-Girder Bridge

This paper focuses on levels of live-load lateral bending moment (bimoment) distribution in a horizontally curved steel I-girder bridge. Work centered primarily on the examination of (1) data from field testing of an in-service horizontally curved steel I-girder bridge and (2) results from a three-dimensional numerical model. Experimental data sets were used for calibration of the numerical model and the calibrated model was then used to examine the accuracy of lateral bending distribution factor equations presented in the 1993 Edition of the (AASHTO) Guide Specifications for Horizontally Curved Bridges. It is of interest to examine these equations for potential use in preliminary design even though they have been eliminated during recent AASHTO specification modifications that addressed curved bridge analysis, the 2005 Interims to the AASHTO LRFD Bridge Design Specifications. In addition, they were developed using idealized computer models and small-scale laboratory testing with very few field tests of in-service full-scale curved steel bridges conducted to support or refute their use. Results from such experimental and numerical studies are presented and discussed herein.     

Curved Steel I-Girder Bridge Response during Construction Loading: Effects of Web Plumbness

Horizontally curved steel I-girder bridge systems tend to deflect and rotate out of plane under the action of gravity. Oftentimes, this response will lead to a condition wherein the subsequent girder cross-sectional orientation is one where the web is out of plumb. Currently, there exists little guidance concerning what effect this web out of plumbness has on structural performance. As a result of this lack of guidance from design specifications, there is tendency within current practice to work to alleviate the out of plumb condition through various detailing and erection strategies, since the performance implications of its presence within the structure are poorly understood. The present research employs nonlinear finite-element modeling strategies to study the various effects that web out of plumbness has on flange tip stresses, vertical and lateral deflections, cross-sectional distortion, and cross-frame demands. The focus of the present work is the construction stage, and thus steel dead load is the governing loading condition treated. Web out of plumbness magnitudes of up to 5° are considered.     

Solver and Shell Element Performances for Curved Bridge Analysis

A study has been undertaken to investigate different solver and shell element performances for curved bridge finite-element analysis. Three sparse solvers were implemented into a bridge finite-element analysis code, and the solution times and memory requirements for typical bridges were compared. In addition, the use of four-node and nine-node shell elements in modeling was investigated for different mesh densities. Based on the comparative studies performed, modeling guidelines for practicing engineers have been developed and are presented herein.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part I: Erection Sequence

In the case of horizontally curved steel I-girder bridges, girder and cross-frame members are frequently detailed for erection in the no-load condition as a matter of convention. As a result, it is imperative that the erection sequence used to construct such bridges be comprehensively studied to ensure that the no-load condition can be achieved in the field and that significant superstructure component fit-up problems do not occur. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge, in which significant difficulties were encountered during erection. The bridge erection is recreated through an analytical simulation using a detailed nonlinear finite element model. The analytical results demonstrate that a condition that closely resembles the no-load condition can be achieved in the field during construction with the proper implementation of temporary support structures; and that the difficulties encountered during the erection of the subject bridge superstructure could not be attributed to the erection scheme followed.     

Nonlinear Finite-Element Analysis of Posttensioned Concrete Bridge Girders

Posttensioning is an effective method for the construction of different types of bridge girders such as those used in segmentally erected bridges. Available nonlinear analysis programs for bridge girders under severe loading conditions are computationally expensive though. In addition, they neglect important phenomena such as bond-slip, friction, and anchorage losses. The objective of the proposed work is to develop a new nonlinear finite-element program for analysis of posttensioned bridge girders. The new model overcomes most of the difficulties associated with existing models. The model is based on the computationally efficient mixed formulation and considers bond, friction, and anchorage loss effects. The mixed formulation is characterized by its fast convergence, usually with very few finite elements and its robustness even under severe loading conditions. The posttensioning operation is accurately simulated using a phased-analysis technique, in which each stage of the posttensioning operation is simulated through a complete nonlinear analysis procedure. Correlation studies of the proposed model with experimental results of posttensioned specimens are conducted. These studies confirmed the accuracy and efficiency of the newly developed software program, which represents an advancement over existing commercial software packages for evaluating posttensioned bridge girders, in particular those subjected to severe loading conditions.     

Shear Lag in Box Girder Bridges

A finite-segment method for analyzing shear-lag effects in box girders is presented in this paper, with an assumption that the spanwise displacements of the flange plates are described by a third-power parabolic function. The governing differential equations for two generalized displacements are established according to the principle of minimum potential energy. In order to obtain the longitudinal stresses under the shear-lag effect, the element stiffness equations are developed based on the variational principle by taking the homogeneous solutions of the differential equations as the displacement functions of the finite segment. The effect of two major parameters on shear lag is investigated for cantilever and continuous box girders with varying depth under three kinds of loads. It is shown that the height ratio, in addition to the flange width to span length ratio, has a significant influence on the shear lag. The solutions based on the present method are compared with the results of model testing and the finite strip method. The accuracy of the present method is proved to be satisfactory.     

Warping Stresses in Curved Box Girder Bridges: Case Study

This paper presents a detailed investigation of warping-related stresses in 18 composite steel-concrete box girder bridges. The bridge designs were adapted from blueprints of existing bridges in the state of Florida and encompass a wide range of parameters including horizontal curvature, cross-sectional properties, and number of spans. The bridges after which the analysis prototypes are modeled were designed by different firms and constructed at different times and are considered to be representative of current design practice. Forces are evaluated from analyses that account for the construction sequence and the effect of warping. Loading is considered following the 1998 AASHTO-LRFD provisions. Differences between stresses obtained taking warping into account and those calculated by ignoring warping are used to evaluate the effect of warping. Analysis results show that warping has little effect on both shear and normal stresses in all bridges. Current design provisions are discussed in light of the analysis results.     

Lateral Load Distribution in Curved Steel I-Girder Bridges

The purpose of this paper is to develop new formulas for live load distribution in horizontally curved steel I-girder bridges. The formulas are developed by utilizing computer model results for a number of different horizontally curved steel I-girder bridges. The bridges used in this study are modeled as generalized grillage beam systems composed of horizontally curved beam elements for steel girders and substructure elements for lateral wind bracing and cross frames which consist of truss elements. Warping torsion is taken into consideration in the analysis. The effect of numerous parameters, including radius of curvature, girder spacing, overhang, etc., on the load distribution are studied. Key parameters affecting live load distribution are identified and simplified formulas are developed to predict positive moment, negative moment, and shear distribution for one-lane and multiple-lane loading. Comparisons of the formulas with finite element method and grillage analysis show that the proposed formulas have more accurate results than the various available American Association of State Highway and Transportation Officials specifications. The formulas developed in this study will assist bridge engineers and researchers in predicting the actual live load distribution in horizontally curved steel I-girder bridges.     

Effect of Edge Stiffening and Diaphragms on the Reliability of Bridge Girders

Secondary elements such as barriers, sidewalks, and diaphragms may affect the distribution of live load to bridge girders. The objective of this study is to evaluate their effect on girder reliability if these elements are designed to be sufficiently attached to the bridge so as not to detach under traffic live loads. Simple-span, two-lane structures are considered, with composite steel girders supporting a reinforced concrete deck. Several representative structures are selected, with various configurations of barriers, sidewalks, and diaphragms. Bridge analysis is performed using a finite-element procedure. Load and resistance parameters are treated as random variables. Random variables considered are composite girder flexural strength, secondary element stiffness, load magnitude (dead load and truck traffic live load), and live load position. It was found that typical combinations of secondary elements have a varying influence on girder reliability, depending on secondary element stiffness and bridge geometry. Suggestions are presented that can account for secondary elements and that provide a uniform level of reliability to bridge girders.     

Full-Scale Test and Analysis of a Curved Steel-Box Girder Bridge

Since the first edition of the AASHTO Guide Specifications for Horizontally Curved Steel Girder Highway Bridges was published in 1980, there have been two more editions including many revisions to the specifications. Some changes were based on valid research results and others were based on limited or uncertain research results and information. The current edition of the specifications contains provisions that may result in unreasonably conservative load capacity ratings. In this paper, the results of field tests and analyses conducted on the Veterans’ Memorial curved steel-box girder bridge are discussed. Test and analytical results show: (1) current AASHTO guide specifications regarding the first transverse stiffener spacing at the simple end support of a curved girder may be too conservative for bridge load capacity ratings; (2) current AASHTO guide specifications may greatly overestimate the dynamic loadings of curved box girder bridges with long span lengths; and (3) a plane grid finite-element model of about 20 elements per span in the longitudinal direction can be used to analyze curved multigirder bridges with external bracings located only over supports. The research results are instructive and applicable to bridge design and bridge load-rating activities.     

Dynamic Analysis of Curved Continuous Multiple-Box Girder Bridges

The use of horizontally curved composite multiple-box girder bridges in modern highway systems is quite suitable in resisting torsional and warping effects induced by highway curvatures. Bridge users react adversely to vibrations of a bridge and especially where torsional modes dominate. In this paper, continuous curved composite multiple-box girder bridges are analyzed, using the finite-element method, to evaluate their natural frequencies and mode shapes. Experimental tests are conducted on two continuous twin-box girder bridge models of different curvatures to verify and substantiate the finite-element model. Empirical expressions are deduced from these results to evaluate the fundamental frequency for such bridges. The parameters considered herein are the span length, number of lanes, number of boxes, span-to-radius of curvature ratio, span-to-depth ratio, end-diaphragm thickness, number of cross bracings, and number of spans.     

Monitoring Steel Girder Stability for Safer Bridge Erection

The collapse of the State Route 69 Bridge over the Tennessee River near Clifton, Tennessee, is an example of how instability and lateral torsional buckling failure of a single steel bridge girder during erection might cause collapse of the whole steel superstructure. Close attention should be given to the stability of steel plate girders during erection when the lateral support provided to the compression flange might temporarily not be present. Rules of thumb in use today have been adopted by contractors/subcontractors to check the stability of cantilever or simply supported girders under erection using the L/b ratio, where L is the unbraced length and b is the compression flange width. For each girder section, a maximum L/b ratio exists beyond which lateral torsional buckling failure would occur under girder self-weight. Parametric studies were conducted following the latest AASHTO LRFD code in order to indentify the maximum L/b ratio for various girder sections and check the rules of thumb, as well as determine the dominating section parameters on girder stability under erection. Advanced nonlinear finite-element analyses were also conducted on a girder section for both the cantilever and the simply supported case in order to further understand the behavior of girder instability due to lateral torsional buckling under the self-weight, as well as to develop a trial-and-error methodology for identifying the maximum L/b ratio using computer analysis. At the same time, the effect of lateral bracing location on the cantilever free end has been investigated, and it turned out that bracing the top tension flange would be more effective to prevent lateral torsional buckling than bracing the bottom compression flange.     

Improved Moment Strength Prediction of Composite Steel Plate Girders in Positive Bending

This paper contains an alternate method for the calculation of the predicted positive bending moment capacity of composite steel girders. The 2000 interim version of the American Association of State Highway and Transportation Officials (AASHTO) Load and Resistance Factor Design Bridge Design Specifications has extended the applicability of the provisions for the design of composite plate girders in positive bending to include 485 MPa high performance steel. Observations made during numerical studies performed in conjunction with this extension demonstrated a need for a more comprehensive study encompassing a larger and more diverse set of parameters. This paper provides a summary of the analytical and experimental work that was carried out to develop provisions for predicting the ultimate strength and assuring the ductility of composite girders constructed using 250, 345, or 485 MPa steels. The new provisions outlined in this paper are more accurate and require less calculation. The recommended equations only require calculation of the plastic moment capacity, while current AASHTO Specification provisions require the calculation of both plastic and yield moment capacities of the section.     

Distribution Factors for Curved Continuous Composite Box-Girder Bridges

The use of horizontally curved composite box-girder bridges in modern highway systems has become increasingly popular for economic as well as for aesthetic considerations. Based on a recent literature review on the design of box-girder bridges, it was observed that a simple design method for curved bridges, based on load distribution factors for stresses and shears, is as yet unavailable. This paper presents the results of an extensive parametric study, using a finite element method, in which the structural responses of 240 two-equal-span continuous curved box-girder bridges of various geometries were investigated. The parameters considered in this study included span-to-radius of curvature ratio, span length, number of lanes, number of boxes, web slope, number of bracings, and truck loading type. Based on the data generated from this study, empirical formulas for load distribution factors for maximum longitudinal flexural stresses and maximum deflection due to dead load as well as AASHTO live loading were deduced. An illustrative design example is presented.