Lateral Stiffness of Steel Bridge I-Girders Braced by Metal Deck Forms

The lateral-torsional buckling capacity of steel bridge girders is often increased by incorporating bracing along the girder length. Permanent metal deck forms (PMDF) that are used to support the wet concrete deck during bridge construction are a likely source of stability bracing; however, their bracing performance is greatly limited by flexibility in the connections currently used with the formwork. This paper outlines results from a research study that assessed and improved the bracing potential of metal deck forms used in bridge applications. The research study included shear tests of PMDF panels, and also lateral displacement and buckling tests of twin girder systems braced with PMDF. This paper will provide key results from the shear panel tests and then focus on the lateral displacement tests. Parametric investigations of PMDF bracing behavior were conducted using finite-element analyses and the results from the lateral displacement tests served a critical role in calibrating the finite element models. This paper documents key results from lateral load tests of 17 girder–PMDF systems using a variety of bracing details and PMDF thickness values.     

Stiffness and Strength of Metal Bridge Deck Forms

Light gauge metal sheeting is often utilized in the building and bridge industries for concrete formwork. Although the in-plane stiffness and strength of the metal forms are commonly relied upon for stability bracing in buildings, the forms are generally not considered for bracing in steel bridge construction. The primary difference between the forming systems in the two industries is the method of connection between the forms and girders. In bridge construction, an eccentric support angle is incorporated into the connection details to achieve a uniform slab thickness along the girder length. While the eccentric connection is a benefit for slab construction, the flexible connection limits the amount of bracing provided by the forms. This paper presents results from the first phase of a research study investigating the bracing behavior of metal bridge deck forms. Shear diaphragm tests were conducted to determine the shear stiffness and strength of bridge deck forms, and modified connection details were developed that substantially improve the bracing behavior of the forms. The measured stiffness and strength of diaphragms with the modified connection often met or exceeded the values of diaphragms with conventional noneccentric connections. The experimental results for the diaphragms with the modified connection details dramatically improve the potential for bracing of steel bridge girders by metal deck forms.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Impact Factors for Horizontally Curved Composite Box Girder Bridges

This paper presents a method for determining the dynamic impact factors for horizontally curved composite single- or multicell box girder bridges under AASHTO truck loading. The bridges are modeled as three-dimensional structures using commercially available software. The vehicle is idealized as a pair of concentrated forces, with no mass, traveling in two circumferential paths parallel to the curved centerline of bridges. An extensive parametric study is conducted, in which over 215 curved composite box girder bridge prototypes are analyzed. The key parameters considered in this study are: Number of cells, number of lanes, degree of curvature, arc span length, slope of the outer steel webs, number and area of bracing and top chord systems, and truck(s) speed and truck(s) positioning. Based on the data generated from the parametric study, expressions for dynamic impact factors for longitudinal moment, reaction, and deflection are proposed as function of the ratio of the arc span length to the radius of curvature. The results from this study would enable bridge engineers to design horizontally curved composite box girder bridges more reliably and economically. Furthermore, the results can be used to potentially increase the live-load capacity of existing bridges to prevent posting or closing of the bridge.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Influence of Early Temperature Rise on Movements and Stress Development in Concrete Decks

The primary focus of this paper is to develop an understanding of temperature changes introduced by hydration heat release in the first few hours after casting in the thermal movements and stresses of the concrete deck and girders. Temperature and strain measurements from a simply supported, single-span, steel girder bridge with a composite concrete deck are presented. It is shown that setting occurs during the temperature rise and partial strain compatibility between steel girder and concrete deck is initiated at the end of the concrete temperature rise. Full strain compatibility between concrete deck and steel girder is achieved at the end of the cooling period following the initial temperature rise. The stresses in the steel girder associated with temperature changes are interpreted using an analytical model. It is shown that the concrete deck gains sufficient stiffness at the end of the temperature rise to restrain the movement of the top flange. Concrete deck movement in the period associated with cooling following the initial temperature rise is restrained, which could potentially produce tensile stress in concrete. The magnitude of tensile stress at the end of the cooling period depends upon the difference in the temperatures of the concrete deck and top flange and on the temperature gradient in the steel girder at the end of the heating period.     

Stability Bracing Requirements for Steel Bridge Girders with Skewed Supports

Cross frames and diaphragms are critical elements for the stability of I-shaped steel bridge girders during construction. The AASHTO specifications are relatively vague with regards to the stability design requirements of the braces. Spacing limits that have been used in past AASHTO specifications have been removed from the Load and Resistance Factor Design Specification, which instead requires the bracing to be designed by a rational analysis. Whereas the AASHTO specification does not define what constitutes a rational analysis, stability bracing systems must possess adequate stiffness and strength. The commercially available software packages that are typically used in bridge design generally do not have the capabilities to determine the adequacy of the bracing from a stability perspective. This paper outlines the stability bracing requirements for bridges with normal and skewed supports. The effects of support skew on the stiffness and strength requirements for stability bracing are addressed. Solutions that are available for systems with normal supports were modified to account for the effects of the support skew angle. Two orientations of the intermediate bracing were considered: parallel to the skew angles and perpendicular to the longitudinal girder axis. The solutions are presented and compared with finite-element results. The design solutions have good agreement with the finite-element solutions.     

Transverse Cracking of Concrete Bridge Decks: Effects of Design Factors

Early transverse cracking is one of the dominant forms of bridge deck defects experienced by a large number of transportation agencies. These cracks often initiate soon after the bridge deck is constructed, and they are caused by restrained shrinkage of concrete. Transverse cracks increase the maintenance cost of a bridge structure and reduce its life span. Most of the past efforts addressing transverse bridge deck cracking have focused on changes over the years in concrete material properties and construction practices. However, recent studies have shown the importance of design factors on transverse bridge deck cracking. This paper presents results of a comprehensive finite-element (FE) study of deck and girder bridge systems to understand and evaluate crack patterns, stress histories, as well as the relative effect of different design factors such as structural stiffness on transverse deck cracking. The results of this study demonstrate the development of transverse deck cracking and emphasize the importance of these design factors. They also recommend preventive measures that can be adopted during the design stage in order to minimize the probability of transverse deck cracking.     

Impact Factors for Curved Continuous Composite Multiple-Box Girder Bridges

The results from a parametric study on the impact factors for 180 curved continuous composite multiple-box girder bridges are presented. Expressions for the impact factors for tangential flexural stresses, deflection, shear forces and reactions are deduced for AASHTO truck loading. The finite-element method was utilized to model the bridges as three-dimensional structures. The vehicle axle used in the analysis was simulated as a pair of concentrated forces moving along the concrete deck in a circumferential path with a constant speed. The effects of bridge configurations, loading positions, and vehicle speed on the impact factors were examined. Bridge configurations included span length, span-to-radius of curvature ratio, number of lanes, and number of boxes. The effect of the mass of the vehicle on the dynamic response of the bridges is also investigated. The data generated from the parametric study and the deduced expressions for the impact factors would enable bridge engineers to design curved continuous composite multiple-box girder bridges more reliably and economically.     

Erection Procedure Effects on Deformations and Stresses in a Large-Radius, Horizontally Curved, I-Girder Bridge

Special attention is required in the construction of horizontally curved steel I-girder bridges due to coupled effects of primary bending and torsional forces. Misguided steel erection procedures can lead to undesired stresses, deflections, and rotations in these types of bridges, resulting in a structure with misaligned geometry and in an unknown state of stress. Further complicating the issue, little guidance related to curved bridge behavior during construction is provided by current design codes, leaving contractors and designers uncertain as to the most appropriate steps to take to achieve an efficient, safe structure. A horizontally curved, six-span steel I-girder bridge located in central Pennsylvania that experienced severe geometric misalignments and fit-up complications during steel erection was studied to investigate curved girder behavior during construction. The structure was monitored during corrective procedures intended to realign it with the design geometry, and field data used to calibrate a three-dimensional computer model generated via SAP2000. The techniques and assumptions proven in the calibration process were used to create a numerical model of a three-span continuous portion of the bridge, which was the subject of several analyses exploring the effects erection sequencing, implementation of upper lateral bracing, and use of temporary supports had on the final deformed shape of the curved superstructure. Findings indicated that using paired girder erection produced smaller radial and vertical deformations than single girder techniques for this structure, and that the use of lateral bracing between the fascia and adjacent interior girders and the placement of temporary shoring towers at span quarter points are both effective means of further reducing levels of deflection.     

Lateral Load Distribution in Curved Steel I-Girder Bridges

The purpose of this paper is to develop new formulas for live load distribution in horizontally curved steel I-girder bridges. The formulas are developed by utilizing computer model results for a number of different horizontally curved steel I-girder bridges. The bridges used in this study are modeled as generalized grillage beam systems composed of horizontally curved beam elements for steel girders and substructure elements for lateral wind bracing and cross frames which consist of truss elements. Warping torsion is taken into consideration in the analysis. The effect of numerous parameters, including radius of curvature, girder spacing, overhang, etc., on the load distribution are studied. Key parameters affecting live load distribution are identified and simplified formulas are developed to predict positive moment, negative moment, and shear distribution for one-lane and multiple-lane loading. Comparisons of the formulas with finite element method and grillage analysis show that the proposed formulas have more accurate results than the various available American Association of State Highway and Transportation Officials specifications. The formulas developed in this study will assist bridge engineers and researchers in predicting the actual live load distribution in horizontally curved steel I-girder bridges.     

Simply Supported Curved Cellular Bridges: Simplified Design Method

The use of curved composite bridges in interchanges of modern highway systems has become increasingly popular for economic and aesthetic considerations. Bridges with a concrete deck composite with a steel multicell section can adequately resist torsional and warping effects induced by high curvature. Although current design practices in North America recommend few analytical methods for the design of curved multicell box girder bridges, economical requirements in the design process point to a need for a simplified design method. This paper summarizes the results from an extensive parametric study, using the finite-element method, in which simply supported curved composite multicell bridge prototypes are analyzed to evaluate the moment and deflection distributions between girders, as well as the axial forces expected in the bracing system, due to truck loading as well as dead load. Results from tests on four, 1∕12 linear-scale, simply supported curved composite concrete deck-steel multicell bridge models are used to substantiate and verify the analytical modeling. The parameters considered in the study are cross-bracing system, aspect ratio, number of lanes, number of cells, and degree of curvature. Based on the data generated from the parametric study, expressions for moment and deflection distribution factors are deduced. Expressions for the maximum axial force in bracing members are also derived. An illustrative design example is presented.     

Experimental and Analytical Studies of a Horizontally Curved Steel I-Girder Bridge during Erection

A series of studies on an experimental, full-scale curved steel bridge structure during erection are discussed. The work was part of the Federal Highway Administration’s curved steel bridge research project (CSBRP). The CSBRP is intended to improve the understanding of curved bridge behavior and to develop more rational design guidelines. The main purpose of the studies reported herein was to assess the capability of analytical tools for predicting response during erection. Nine erection studies, examining six different framing plans, are presented. The framing plans are not necessarily representative of curved bridge subassemblies as they would be erected in the field; however, they represent a variety of conditions that would test the robustness of analysis tools and assess the importance of erection sequence on initial stresses in a curved girder bridge. The simply supported, three I-girder system used for the tests is described and methods for reducing and examining the data are discussed. Comparisons between experimental and analytical results demonstrate that analysis tools can predict loads and deformations during construction. Comparison to the V-load method indicates that it predicts stresses in exterior girders well, but can underpredict them for interior girders.     

Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Dynamic Analysis of Curved Continuous Multiple-Box Girder Bridges

The use of horizontally curved composite multiple-box girder bridges in modern highway systems is quite suitable in resisting torsional and warping effects induced by highway curvatures. Bridge users react adversely to vibrations of a bridge and especially where torsional modes dominate. In this paper, continuous curved composite multiple-box girder bridges are analyzed, using the finite-element method, to evaluate their natural frequencies and mode shapes. Experimental tests are conducted on two continuous twin-box girder bridge models of different curvatures to verify and substantiate the finite-element model. Empirical expressions are deduced from these results to evaluate the fundamental frequency for such bridges. The parameters considered herein are the span length, number of lanes, number of boxes, span-to-radius of curvature ratio, span-to-depth ratio, end-diaphragm thickness, number of cross bracings, and number of spans.     

Full-Scale Test of Continuity Diaphragms in Skewed Concrete Bridge Girders

Continuity diaphragms used in prestressed girder bridges on skewed bents have caused difficulties in detailing and construction. The results of the field verification for the effectiveness of continuity diaphragms for skewed, continuous, and prestressed concrete girder bridges are presented. The current design concept and bridge parameters that were considered include skew angle and the ratio of beam spacing to span (aspect ratio). A prestressed concrete bridge with continuity diaphragms and a skewed angle of 48° was selected for full-scale test by a team of engineers from Louisiana Department of Transportation and Development and the Federal Highway Administration. The live load tests performed with a comprehensive instrumentation plan provided a fundamental understanding of the load transfer mechanism through these diaphragms. The findings indicated that the effects of the continuity diaphragms were negligible and they can be eliminated. The superstructure of the bridge could be designed with link slab. Thus, the bridge deck would provide the continuity over the support, improve the riding quality, enhance the structural redundancy, and reduce the expansion joint installation and maintenance costs.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part II: Inconsistent Detailing

The erection of horizontally curved steel I-girder bridges tends to be more complex than the erection of straight steel I-girder bridges. The erection of a curved steel I-girder bridge can be further complicated when the cross-frame members and girders are detailed inconsistently in an effort to force bridge components into some desirable geometric condition. Inconsistent detailing involves the intentional specification of cross-frame members that are either too long or too short to align with girder connector plates properly so as to force the girders into a given position, resulting in connection misalignments that must be resolved by applying external forces to the bridge components. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge and highlights the fact that practice of inconsistent detailing can lead to very formidable and costly fit-up problems in the field; especially when girder sizes are large.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Large Shear Studs for Composite Action in Steel Bridge Girders

Shear studs used in composite steel bridge construction are typically 19.1 mm (? in.) or 22.2 mm (? in.) in diameter. This paper presents the development and implementation of the 31.8 mm (1??in.) stud diameter. Because the 31.8 mm (1??in.) stud has about twice the strength and a higher fatigue capacity than the 22.2 mm (? in.) stud, fewer studs are required along the length of the steel girder. This would increase bridge construction speed and future deck replacement, and reduce the possibility of damage to the studs and girder top flange during deck removal. Studs also can be placed in one row only, over the web centerline, freeing up most of the top flange width and improving safety conditions for field workers. This paper provides information on the development, welding, quality control, and testing of the 31.8 mm (1??in.) stud. Information on the first bridge built in the state of Nebraska with the 31.8 mm (1??in.) studs is provided.