New Hybrid Optimization Algorithms for Machine Scheduling Problems

Dynamic programming, branch-and-bound, and constraint programming are the standard solution principles for finding optimal solutions to machine scheduling problems. We propose a new hybrid optimization framework that integrates all three methodologies. The hybrid framework leads to powerful solution procedures. We demonstrate our approach through the optimal solution of the single-machine total weighted completion time scheduling problem subject to release dates, which is known to be strongly NP-hard. Extensive computational experiments indicate that new hybrid algorithms use orders of magnitude less storage than dynamic programming, and yet can still reap the full benefit of the dynamic programming property inherent to the problem. We are able to solve to optimality all 1900 instances with up to 200 jobs. This more than doubles the size of problems that can be solved optimally by the previous best algorithm running on the latest computing hardware.     

Reactive scheduling in a job shop where jobs arrive over time

The paper considers the dynamic job shop scheduling problem (DJSSP) with job release dates which arises widely in practical production systems. The principle characteristic of DJSSP considered in the paper is that the jobs arrive continuously in time and the attributes of the jobs, such as the release dates, routings and processing times are not known in advance, whereas in the classical job shop scheduling problem (CJSSP), it is assumed that all jobs to be processed are available at the beginning of the scheduling process. Reactive scheduling approach is one of the effective approaches for DJSSP. In the paper, a heuristic is proposed to implement the reactive scheduling of the jobs in the dynamic production environment. The proposed heuristic decomposes the original scheduling problem into a number of sub problems. Each sub problem, in fact, is a dynamic single machine scheduling problem with job release dates. The scheduling technique applied in theproposed heuristic is priority scheduling, which determines the next state of the system based on priority values of certain system elements. The system elements are prioritized with the help of scheduling rules (SRs). An approach based on gene expression programming (GEP) is also proposed in the paper to construct efficient SRs for DJSSP. The rules constructed by GEP are evaluated in the comparison of the rules constructed by GP and several prominent human made rules selected from literatures on extensive problem sets with respect to various measures of performance.     

Benchmarks for scheduling on a single machine against restrictive and unrestrictive common due dates

We consider the NP-hard problem of scheduling jobs on a single machine against common due dates with respect to earliness and tardiness penalties. The paper covers two aspects: Firstly, we develop a problem generator and solve 280 instances with two new heuristics to obtain upper bounds on the optimal objective function value. Secondly, we demonstrate computationally that our heuristics are efficient in obtaining near-optimal solutions for small problem instances. The generated problem instances in combination with the upper bounds can be used as benchmarks for future approaches in the field of common due-date scheduling.Scope and purposeIn connection with just-in-time production and delivery, earliness as well as tardiness penalties are of interest. Thus scheduling against common due dates has received growing attention during the last decade. Many algorithms have been developed to solve the different variants of this problem. But whenever a new algorithm for scheduling against common due dates is proposed, its quality is assessed only on a few self-generated examples. Hence it is difficult to evaluate the various approaches, particularly in comparison with each other. Therefore the goal of this paper is to present numerous benchmark problems together with some upper bounds on the optimal objective function value.     

A GEP-based reactive scheduling policies constructing approach for dynamic flexible job shop scheduling problem with job release dates

Flexible job shop scheduling problem (FJSSP) is generalization of job shop scheduling problem (JSSP), in which an operation may be processed on more than one machine each of which has the same function. Most previous researches on FJSSP assumed that all jobs to be processed are available at the beginning of scheduling horizon. The assumption, however, is always violated in practical industries because jobs usually arrive over time and can not be predicted before their arrivals. In the paper, dynamic flexible job shop scheduling problem (DFJSSP) with job release dates is studied. A heuristic is proposed to implement reactive scheduling for the dynamic scheduling problem. An approach based on gene expression programming (GEP) is also proposed which automatically constructs reactive scheduling policies for the dynamic scheduling. In order to evaluate the performance of the reactive scheduling policies constructed by the proposed GEP-based approach under a variety of processing conditions three factors, such as the shop utilization, due date tightness, problem flexibility, are considered in the simulation experiments. The scheduling performance measure considered in the simulation is the minimization of makespan, mean flowtime and mean tardiness, respectively. The results show that GEP-based approach can construct more efficient reactive scheduling policies for DFJSSP with job release dates under a big range of processing conditions and performance measures in the comparison with previous approaches.     

Single-machine scheduling with an availability constraint to minimize the weighted sum of the completion times

In this article, we consider a single-machine scheduling problem with one unavailability period, with the aim of minimizing the weighted sum of the completion times. We propose three exact methods for solving such a problem: a branch-and-bound method based on new properties and lower bounds, a mixed integer programming model, and a dynamic programming method. These methods were coded and tested on randomly generated instances, and their performances were analyzed. Our numerical experiments show that the branch-and-bound method and the dynamic programming method are complementary. Using these approaches, we are able to solve problems with up to 3000 jobs within a reasonable computation time.     

A three-fold approach for job shop problems: A divide-and-integrate strategy with immune algorithm

This paper presents a novel divide-and-integrate strategy based approach for solving large scale job-shop scheduling problems. The proposed approach works in three phases. First, in contrast to traditional job-shop scheduling approaches where optimization algorithms are used directly regardless of problem size, priority rules are deployed to decrease problem scale. These priority rules are developed with slack due dates and mean processing time of jobs. Thereafter, immune algorithm is applied to solve each small individual scheduling module. In last phase, integration scheme is employed to amalgamate the small modules to get gross schedule with minimum makespan. This integration is carried out in dynamic fashion by continuously checking the preceding module's machine ideal time and feasible slots (satisfying all the constraint). In this way, the proposed approach will increase the machine utilization and decrease the makespan of gross schedule. Efficacy of the proposed approach has been tested with extremely hard standard test instances of job-shop scheduling problems. Implementation results clearly show effectiveness of the proposed approach.     

Minimization of squared deviation of completion times about a common due date

We discuss a non-preemptive single-machine job sequencing problem where the objective is to minimize the sum of squared deviation of completion times of jobs from a common due date. There are three versions of the problem—tightly restricted, restricted and unrestricted. Separate dynamic programming formulations have already been suggested for each of these versions, but no unified approach is available. We have proposed a pseudo-polynomial DP solution and a polynomial heuristic for general instance. Computational results show that tightly restricted instances of up to 600 jobs can be solved in less than 6 s. General instances of up to 80 jobs take less than 2 s.Statement of scope and purposeIn this paper, we have considered an NP-complete single-machine scheduling problem arising in JIT environment, a field of great importance in manufacturing industry. The objective of the problem is to schedule a set of given jobs to minimize the sum of squared deviation of their completion times from a common due date. This paper presents a number of precedence rules, a polynomial heuristic and more importantly a unified pseudo-polynomial dynamic programming formulation. Empirical results show that the dynamic programming formulation performs better than the existing approaches.     

A dynamic-programming-based exact algorithm for general single-machine scheduling with machine idle time

This paper proposes an efficient exact algorithm for the general single-machine scheduling problem where machine idle time is permitted. The algorithm is an extension of the authors’ previous algorithm for the problem without machine idle time, which is based on the SSDP (Successive Sublimation Dynamic Programming) method. We first extend our previous algorithm to the problem with machine idle time and next propose several improvements. Then, the proposed algorithm is applied to four types of single-machine scheduling problems: the total weighted earliness-tardiness problem with equal (zero) release dates, that with distinct release dates, the total weighted completion time problem with distinct release dates, and the total weighted tardiness problem with distinct release dates. Computational experiments demonstrate that our algorithm outperforms existing exact algorithms and can solve instances of the first three problems with up to 200 jobs and those of the last problem with up to 80 jobs.     

Deteriorating job scheduling to minimize the number of late jobs with setup times

Deteriorating jobs scheduling problems have been widely studied recently. However, research on scheduling problems with deteriorating jobs has rarely considered explicit setup times. With the current emphasis on customer service and meeting the promised delivery dates, we consider a single-machine scheduling problem to minimize the number of late jobs with deteriorating jobs and setup times in this paper. We derive some dominance properties, a lower bound, and an initial upper bound by using a heuristic algorithm to speed up the search process of the branch-and-bound algorithm. Computational experiments show that the algorithm can solve instances up to 1000 jobs in a reasonable amount of time.     

Single machine scheduling with delivery dates and cumulative payoffs

We address a single machine scheduling problem with a new optimization criterion and unequal release dates. This new criterion results from a practical situation in the domain of book digitization. Given a set of job-independent delivery dates, the goal is to maximize the cumulative number of jobs processed before each delivery date. We establish the complexity of the general problem. In addition, we discuss some polynomial cases and provide a pseudopolynomial time algorithm for the two-delivery-dates problem based on dynamic programming and some dominance properties. Experimental results are also reported.     

Two-machine flowshop scheduling with bicriteria problem

This paper attempts to solve a two-machine flowshop bicriteria scheduling problem with release dates for the jobs, in which the objective function is to minimize a weighed sum of total flow time and makespan. To tackle this scheduling problem, an integer programming model with N²+3N variables and 5N constraints where N is the number of jobs, is formulated. Because of the lengthy computing time and high computing complexity of the integer programming model, a heuristic scheduling algorithm is presented. Experimental results show that the proposed heuristic algorithm can solve this problem rapidly and accurately. The average solution quality of the heuristic algorithm is above 99% and is much better than that of the SPT rule as a benchmark. A 15-job case requires only 0.018 s, on average, to obtain an ultimate or even optimal solution. The heuristic scheduling algorithm is a more practical approach to real world applications than the integer programming model.     

Exact algorithms for a scheduling problem with unrelated parallel machines and sequence and machine-dependent setup times

A scheduling problem with unrelated parallel machines, sequence and machine-dependent setup times, due dates and weighted jobs is considered in this work. A branch-and-bound algorithm (B&B) is developed and a solution provided by the metaheuristic GRASP is used as an upper bound. We also propose a set of instances for this type of problem. The results are compared to the solutions provided by two mixed integer programming models (MIP) with the solver CPLEX 9.0. We carry out computational experiments and the algorithm performs extremely well on instances with up to 30 jobs.     

Impact of permutation enforcement when minimizing total weighted tardiness in dynamic flowshops with uncertain processing times

This paper is motivated by the problem of meeting due dates in a flowshop production environment with jobs with different weights and uncertain processing times. Enforcement of a permutation schedule to varying degrees for dynamic flowshops is investigated with the goal of minimizing total weighted tardiness (TWT). The approaches studied are categorized as follows: (1) pure permutation scheduling (2) shift-based scheduling (3) pure dispatching (which leads to non-permutation sequences). A simulation-based experimental study was carried out to study the performance of the above methods with respect to minimizing TWT when new jobs arrive to the flowshop at every shift change. Results indicate significant gains in performance are possible when the permutation requirement is relaxed and shift-based scheduling is allowed. Shift-based scheduling yields competitive results with respect to the pure dispatching approach, even though dispatching has the advantage of a full relaxation of the permutation requirement.     

Single machine weighted earliness–tardiness penalty problem with a common due date

In this paper, we have considered a class of single machine job scheduling problems where the objective is to minimize the weighted sum of earliness–tardiness penalties of jobs. The weights are job-independent but they depend on whether a job is early or tardy. The restricted version of the problem where the common due date is smaller than a critical value, is known to be NP-complete. While dynamic programming formulation runs out of memory for large problem instances, depth-first branch-and-bound formulation runs slow for large problems since it uses a tree search space. In this paper, we have suggested an algorithm to optimally solve large instances of the restricted version of the problem. The algorithm uses a graph search space. Unlike dynamic programming, the algorithm can output optimal solutions even when available memory is limited. It has been found to run faster than dynamic programming and depth-first branch-and-bound formulations and can solve much larger instances of the problem in reasonable time. New upper and lower bounds have been proposed and used. Experimental findings are given in detail.Scope and purposeA class of single machine problems arising out of scheduling jobs in JIT environment has been considered in this paper. The objective is to minimize the total weighted earliness–tardiness penalties of jobs. In this paper, we have presented a new algorithm and conducted extensive empirical runs to show that the new algorithm performs much better than the existing approaches in solving large instances of the problem.     

Integrating the lot-sizing and sequencing decisions for scheduling a capacitated flow line

In this paper we consider a general problem of scheduling a single flow line consisting of multiple machines and producing a given set of jobs. The manufacturing environment is characterized by sequence dependent set-up times, limited intermediate buffer space, and capacity constraints. In addition, jobs are assigned with due dates that have to be met. The objectives of the scheduling are: (1) to meet the due dates without violating the capacity constraints, (2) to minimize the makespan, and (3) to minimize the inventory holding costs. While most of the approaches in the literature treat the problem of scheduling in flow lines as two independent sub-problems of lot-sizing and sequencing, our approach integrates the lot-sizing and sequencing heuristics. The integrated approach uses the Silver-Meal heuristic (modified to include lot-splitting) for lot-sizing and an improvement procedure applied to Palmer's heuristic for sequencing, which takes into account the actual sequence dependent set-up times and the limited intermedite buffer capacity. We evaluate the performance of the integrated approach and demonstrate its efficacy for scheduling a real world SMT manufacturing environment.     

A heuristic algorithm to minimize total weighted tardiness on a single machine with release times

This paper attempts to solve a single machine‐scheduling problem, in which the objective function is to minimize the total weighted tardiness with different release dates of jobs. To address this scheduling problem, a heuristic scheduling algorithm is presented. A mathematical programming formulation is also formulated to validate the performance of the heuristic scheduling algorithm proposed herein. Experimental results show that the proposed heuristic algorithm can solve this problem rapidly and accurately. Overall, this algorithm can find the optimal solutions for 2200 out of 2400 randomly generated problems (91.67%). For the most complicated 20 job cases, it requires less than 0.0016 s to obtain an ultimate or even optimal solution. This heuristic scheduling algorithm can therefore efficiently solve this kind of problem.     

A genetic algorithm/mathematical programming approach to solve a two-level soft drink production problem

This study applies a genetic algorithm embedded with mathematical programming techniques to solve a synchronized and integrated two-level lot sizing and scheduling problem motivated by a real-world problem that arises in soft drink production. The problem considers a production process compounded by raw material preparation/storage and soft drink bottling. The lot sizing and scheduling decisions should be made simultaneously for raw material preparation/storage in tanks and soft drink bottling in several production lines minimizing inventory, shortage and setup costs. The literature provides mixed-integer programming models for this problem, as well as solution methods based on evolutionary algorithms and relax-and-fix approaches. The method applied by this paper uses a new approach which combines a genetic algorithm (GA) with mathematical programming techniques. The GA deals with sequencing decisions for production lots, so that an exact method can solve a simplified linear programming model, responsible for lot sizing decisions. The computational results show that this evolutionary/mathematical programming approach outperforms the literature methods in terms of production costs and run times when applied to a set of real-world problem instances provided by a soft drink company.     

Single-machine scheduling with deteriorating jobs and setup times to minimize the maximum tardiness

In many realistic production situations, a job processed later consumes more time than the same job when it is processed earlier. Production scheduling in such an environment is known as scheduling with deteriorating jobs. However, research on scheduling problems with deteriorating jobs has rarely considered explicit (separable) setup time (cost). In this paper, we consider a single-machine scheduling problem with deteriorating jobs and setup times to minimize the maximum tardiness. We provide a branch-and-bound algorithm to solve this problem. Computational experiments show that the algorithm can solve instances up to 1000 jobs in reasonable time.     

An exact algorithm for single-machine scheduling without machine idle time

This study proposes an exact algorithm for the general single-machine scheduling problem without machine idle time to minimize the total job completion cost. Our algorithm is based on the Successive Sublimation Dynamic Programming (SSDP) method. Its major drawback is heavy memory usage to store dynamic programming states, although unnecessary states are eliminated in the course of the algorithm. To reduce both memory usage and computational efforts, several improvements to the previous algorithm based on the SSDP method are proposed. Numerical experiments show that our algorithm can optimally solve 300 jobs instances of the total weighted tardiness problem and the total weighted earliness-tardiness problem, and that it outperforms the previous algorithms specialized for these problems.