Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Timber Beams Strengthened with GFRP Bars: Development and Applications

Repair and rehabilitation of infrastructure is becoming increasingly important for bridges due to material deterioration and limited capacity to accommodate current load levels. An experimental program was undertaken to study the flexural behavior of creosote-treated sawn Douglas fir timber beams strengthened with glass fiber-reinforced polymer (GFRP) bars. Twenty-two half-scale and four full-scale timber beams strengthened with GFRP were tested to failure. The percent reinforcement ratios were between 0.27 and 0.82%. Additional unreinforced timber beams were tested as control specimens. The results have shown that using the proposed experimental technique changed the failure mode from brittle tension to compression failure, and flexural strength increased by 18 to 46%. Research findings indicate the use of near-surface GFRP bars overcomes the effect of local defects in the timber and enhances the bending strength of the members. Based on the experimental results, an analytical model is proposed to predict the flexural capacity of both unreinforced and GFRP-reinforced timber beams. The article also reviews implementation of the proposed technique for strengthening a timber bridge near Winnipeg, Manitoba, Canada.     

Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Experimental Analysis of Crack Growth in GFRP Reinforced Concrete

For decades, bridge slabs have been troubled by the corrosion of steel reinforcement. The unique corrosion resistance of glass fiber-reinforced polymer (GFRP) bars makes them a promising alternative to steel bars. Experiments have been conducted to investigate the bond performance of GFRP reinforced concrete under constant amplitude cyclic fatigue loading. Each specimen was an identical length beam with a single GFRP bar at the bottom, intended to simulate a transverse strip of a typical bridge deck slab. The crack growth was monitored for specimens of different widths, simulating different transverse reinforcement spacings. Up to 2?million?cycles of cyclic loads were applied at 100% typical service load levels. No fatigue failure was encountered in the testing. The effects of moderate overloads were also investigated.     

Effect of Transverse Reinforcement on the Flexural Behavior of Continuous Concrete Beams Reinforced with FRP

Continuous concrete beams are structural elements commonly used in structures that might be exposed to extreme weather conditions and the application of deicing salts, such as bridge overpasses and parking garages. In such structures, reinforcing continuous concrete beams with the noncorrodible fiber-reinforced polymer (FRP) bars is beneficial to avoid steel corrosion. However, the linear-elastic behavior of FRP materials makes the ability of continuous beams to redistribute loads and moments questionable. A total of seven full-scale continuous concrete beams were tested to failure. Six beams were reinforced with glass fiber-reinforced polymer (GFRP) longitudinal bars, whereas one was reinforced with steel as control. The specimens have rectangular cross section of 200×300??mm and are continuous over two spans of 2,800?mm each. Both steel and GFRP stirrups were used as transverse reinforcement. The material, spacing, and amount of transverse reinforcement were the primary investigated parameters in this study. In addition, the experimental results were compared with the code equations to calculate the ultimate capacity. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible and is improved by increasing the amount of transverse reinforcement. Also, beams reinforced with GFRP stirrups illustrated similar performance compared with their steel-reinforced counterparts.     

Bond Performance of GFRP Bars in Tension: Experimental Evaluation and Assessment of ACI 440 Guidelines

The development/splice strength and the pullout local bond stress-slip response of glass fiber-reinforced polymer (GFRP) bars in tension were experimentally investigated using beam specimens and pullout specimens, respectively. Two types of 12-mm (0.47-in.)-diameter GFRP bars were evaluated, namely, thread wrapped and ribbed. The test parameters included the concrete cover, the splice length, and the area of steel confinement for the beam specimens, and the concrete compressive strength for the pullout specimens. Companion steel reinforced beams were also tested for comparison. All beam specimens reinforced with thread-wrapped GFRP bars experienced pullout mode of bond failure, while all specimens reinforced with ribbed GFRP bars or steel bars experienced splitting mode of bond failure. It was found that the bond strength of FRP bars is largely dependent on the surface conditions of the bars. The pullout local bond stress-slip response of ribbed GFRP bars is intrinsically similar to that of steel bars reported in the literature. The bond strength of both types of GFRP bars investigated was about two to three times lower than that of steel bars. Predictions of the development/splice strength of GFRP bars in accordance with the ACI Committee 440 guidelines were unconservative in comparison with the test data. Also, in contradiction with the current ACI 440 report, the use of transverse confining reinforcement increased the bond strength by a sizable 15–30%.     

Full-Scale Tests of Bridge Steel Pedestals

Overheight vehicle collisions can cause major damage to bridges. To address the issue of limited vertical clearance heights and reduce the likelihood of impact damage, the Georgia Department of Transportation has implemented a program to elevate major highway bridges using very short columns referred to as steel pedestals. The process to elevate the bridges and install the steel pedestals is cost effective and efficient, resulting in minimum disruption to highway traffic. However, in practice, these pedestals are not detailed to provide end fixity, so they add considerable flexibility to the superstructure supports and potentially make the bridge more susceptible to instability and damage from seismic loads. Therefore, there is a need to evaluate how these steel pedestals will perform under the low-to-moderate earthquakes expected in this region. A full-scale 12.2?m (40?ft) dual steel girder simply supported bridge elevated with 500?mm (19?in.) and 850?mm (33?1/2?in.) steel pedestals is constructed based on typical field procedures. The full-scale bridge specimen is subjected to quasistatic unidirectional reversed cyclic loads to determine the strength and deformation capacity of the steel pedestals and overall system performance. The kinematics, mechanisms, and load–displacement hysteretic relationships of the bridge steel pedestals and its components are presented. Results show that the steel pedestals undergo kinematic rigid body motion, dissipate energy, and demonstrate reasonable deformation and strength capacities when subjected to quasistatic, reversed cyclic loads.     

Flexural Behavior of Concrete Beams Reinforced with Hybrid (GFRP and Steel) Bars

Reinforcing concrete with a combination of steel and glass fiber-reinforced polymer (GFRP) bars promises favorable strength, serviceability, and durability. To verify its promise and to support design of concrete structures with this hybrid type of reinforcement, we have experimentally and theoretically investigated the load-deflection behavior of concrete beams reinforced with hybrid GFRP and steel bars. Eight beams, including two control beams reinforced with only steel or only GFRP bars, were tested. The amount of reinforcement and the ratio of GFRP to steel were the main parameters investigated. Hybrid GFRP/steel-reinforced concrete beams with normal effective reinforcement ratios exhibited good ductility, serviceability, and load carrying capacity. Comparisons between the experimental results and the predictions from theoretical analysis showed that the models we adopted could adequately predict the load carrying capacity, deflection, and crack width of hybrid GFRP/steel-reinforced concrete beams.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Behavior of Prestressed Concrete Strengthened with Various CFRP Systems Subjected to Fatigue Loading

Many prestressed concrete bridges are in need of upgrades to increase their posted capacities. The use of carbon fiber-reinforced polymer (CFRP) materials is gaining credibility as a strengthening option for reinforced concrete, yet few studies have been undertaken to determine their effectiveness for strengthening prestressed concrete. The effect of the CFRP strengthening on the induced fatigue stress ratio in the prestressing strand during service loading conditions is not well defined. This paper explores the fatigue behavior of prestressed concrete bridge girders strengthened with CFRP through examining the behavior of seven decommissioned 9.14?m (30?ft) girders strengthened with various CFRP systems including near-surface-mounted bars and strips, and externally bonded strips and sheets. Various levels of strengthening, prestressing configurations, and fatigue loading range are examined. The experimental results are used to provide recommendations on the effectiveness of each strengthening configuration. Test results show that CFRP strengthening can reduce crack widths, crack spacing, and the induced stress ratio in the prestressing strands under service loading conditions. It is recommended to keep the prestressing strand stress ratio under the increased service loading below the value of 5% for straight prestressing strands, and 3% for harped prestressing strands. A design example is presented to illustrate the proposed design guidelines in determining the level of CFRP strengthening. The design considers the behavior of the strengthened girder at various service and ultimate limit states.     

Use of Interwire Ultrasonic Leakage to Quantify Loss of Prestress in Multiwire Tendons

This paper presents a technique developed on the basis of ultrasonic guided waves to monitor prestress levels in multiwire prestressing strands. The transducer layout identified for stress measurement is composed of an ultrasound excitation provided by a piezoelectric element bonded on a peripheral wire. Ultrasound detection is performed on the central and peripheral wires at the strand’s end. The ultrasonic feature used for stress monitoring is the interwire leakage between the peripheral and the central wire, occurring across the strand anchorage. A semianalytical finite-element analysis is first used to predict modal and forced wave solutions in seven-wire strands as a function of the applied prestress level. The numerical analysis accounts for the changing interwire contact as a function of applied loads and predicts the attenuation occurring in loaded strand when the wave travels across the anchorage. Results of load monitoring in free strands during laboratory tests are then presented. Finally, a statistical approach is used to enhance the sensitivity of the technique to stress level in the strands. The study presented focuses on unbonded tendons. However, the final goal of the research is to monitor prestress loss in bonded tendons that are found in the majority of the bridges built in California.     

Multifunctional Hybrid GFRP/Steel Joint for Concrete Slab Structures

A multifunctional hybrid glass fiber-reinforced polymer (GFRP)/steel joint has been developed for the transfer of compression and shear forces in thermal insulation sections of concrete slab structures used in building construction. The new pultruded cellular GFRP element improves considerably the energy savings of buildings due to its low thermal conductivity. The quasi-static behavior of the GFRP element in insulating and load-transferring joints at the fixed support of cantilever beams was investigated. Two loading modes were investigated: a moment dominant mode and a shear dominant mode. Results show that the GFRP element is not critical at the ultimate limit state. Ductile failure occurs either in the concrete during yielding of the steel bars, or only in the steel bars that penetrate the hybrid GFRP/steel joint. In moment mode, the GFRP element only transfers the compressive forces from the bending moments. In shear mode, in addition to the moment transfer, about 43–63% of the shear forces are transferred in the element webs at ultimate limit state due to tilting of the element. The application proves that multifunctionality can lead to competitive solutions for GFRP composites used in load-carrying components and can compensate for the relatively high material cost.     

Field Pullout Testing and Performance Evaluation of GFRP Soil Nails

Glass fiber–reinforced polymer (GFRP) materials provide practical solutions to corrosion and site-maneuvering problems for civil infrastructures using conventional steel bars as reinforcements. In this study, the feasibility of using GFRP soil nails for slope stabilization is evaluated. The GFRP soil nail system consists of a GFRP pipe installed by the double-grouting technique. Two field-scale pullout tests were performed at a slope site. Fiber Bragg grating (FBG) sensors, strain gauges, linear variable displacement transformers (LVDTs), and a load cell were used to measure axial strain distributions and pullout force-displacement relationships during testing. The pullout test results of steel soil nails at another slope site are also presented for comparison. It is proven that the load transfer mechanisms of GFRP and steel soil nails have certain difference. Based on these test results, a simplified model using a hyperbolic shear stress-strain relationship was developed to describe the pullout performance of the GFRP soil nail. A parametric study was conducted using this model to study some factors affecting the pullout behavior of GFRP soil nails, including nail diameter, shear resistance of soil-grout interface, and ratio of interface shear coefficient to the Young’s modulus of the nail. The results indicate that the GFRP soil nail may exhibit excessive pullout displacement and thus a lower allowable pullout resistance than with the steel soil nail.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Flexural Performance of Carbon Fiber-Reinforced Polymer Prestressed Concrete Side-by-Side Box Beam Bridge

The effect of varying transverse posttensioning levels and arrangements on the load response of a one-half scale 30° skewed seven box beam bridge model was investigated. The effective span of the bridge model was 9.45?m (31?ft) with a width of 3.35?m (11?ft) and depth of 355.6?mm (14?in.). The bridge model was prestressed and reinforced with carbon fiber composite cables (CFCCs). CFCCs were also used as shear reinforcement. The bridge model was provided with five transverse diaphragms equally spaced along the length of the bridge. The experimental investigation included load and strain distribution tests and a flexural ultimate load test. The load and strain distribution tests were conducted on the bridge model with and without full-depth longitudinal cracks at the shear-key locations. The investigation showed that the application of an adequate transverse posttensioning force was successful in restoring the load distribution of the bridge model with full-depth longitudinal deck cracks to that of the case without deck cracks. The ultimate load and the associated compression-controlled failure mode of the bridge model agreed well with that predicted according to ACI 440.4R-04 and numerical analysis. The behavior of the bonded pretensioned and reinforced CFCC strands was linear elastic and remained intact throughout the collapse of the bridge model. The unbonded transverse posttensioned CFCC strand also remained intact.     

Flexural Behavior of Continuous FRP-Reinforced Concrete Beams

Continuous concrete beams are commonly used elements in structures such as parking garages and overpasses, which might be exposed to extreme weather conditions and the application of deicing salts. The use of the fiber-reinforced polymers (FRP) bars having no expansive corrosion product in these types of structures has become a viable alternative to steel bars to overcome the steel-corrosion problems. However, the ability of FRP materials to redistribute loads and moments in continuous beams is questionable due to the linear-elastic behavior of such materials up to failure. This paper presents the experimental results of four reinforced concrete beams with rectangular cross section of 200×300?mm continuous over two spans of 2,800 mm each. The material and the amount of longitudinal reinforcement were the main investigated parameters in this study. Two beams were reinforced with glass FRP (GFRP) bars in to different configurations while one beam was reinforced with carbon FRP bars. A steel-reinforced continuous concrete beam was also tested to compare the results. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible if the reinforcement configuration is chosen properly. Increasing the GFRP reinforcement at the midspan section compared to middle support section had positive effects on reducing midspan deflections and improving load capacity. The test results were compared to the available design models and FRP codes. It was concluded that the Canadian Standards Association Code (CSA/S806-02) could reasonably predict the failure load of the tested beams; however, it fails to predict the failure location.     

废钢熔化的热模试验

 为了解废钢的熔化速度和熔化机理,在250 kg感应炉中进行了热模拟试验。测量熔化速度采用直径为[?20～?50 mm]的Q235圆钢,熔池温度为1 300、1 400和1 600 ℃。根据试棒直径不同确定在熔池中浸泡时间。根据钢棒浸泡前后的质量和尺寸差别,计算出熔池为1 300、1 400和1 600 ℃时,其质量熔化速度分别为1.8～4.0、3.5～6.5和12.6 g/s;径向熔化速度为0.012～0.026、0.035～0.045和0.060 mm/s。熔池液体与试棒之间的对流换热系数在1 400 ℃时为32 931 W/（m2·℃）,1 600 ℃时为32 884 W/（m2·℃）。在温度为1 300 ℃时,碳在液体与试棒之间的对流传质系数为6.3×10－5 m/s,温度为1 400 ℃时为6.4×10－5 m/s。热模拟试验所测得的钢棒熔化速度、液-固相之间的对流换热系数、碳的对流传质系数都与国外冶金工作者的试验结果相近,可以作为炼钢生产中计算废钢熔化的基础数据。