Mierostrueture and Properties of A IN Coating/Graphite Fabrieated via In-situ Reaction

A novel method was used to fabricate AlN coating on graphite substrate. This approach included two steps： firstly, the emulsion composed of BN and anhydrous ethanol was sprayed on the surface of the graphite substrate; secondly, AlN coating was formed through the in-situ reaction of Al with the sprayed BN. The reaction was investigated by thermogravimetric-differential thermal analysis （TG-DTA）, and the phase composition in the synthetic process was characterized by X-ray diffraction （XRD）. Scanning electronic microscopy （SEM） was used to observe the morphology, and electron probe microanalysis （EPMA） was used to observe the distribution of the elements. The experimental results show that the AlN coating is dense and bonded with graphite tightly.     

Effects of Microstructure Modification on Properties of AIN/BN Composites

It is very difficult to prepare full-densified aluminum nitride-boron nitride(AIN/BN)composite ceramics with homogeneous microstructure and high thermal conductivity.Spark plasma sintering(SPS)was used to fully densify the AIN/BN composites in this work.Microstructure,mechanical properties and thermal conductivity of the SPS sintered AIN/BN composites with 5-30 vol% BN were investigated.The results show that the microstructure of composites is fine and homogenous,and the AIN/BN composites exhibit high mechanical properties.To promote the growth of AIN grains and modify the distribution of grain boundary in AIN/BN composites,a heat treating methodology was introduced through gas pressure sintering(GPS).This processing was significantly beneficial to enhancing the thermal conductivity of the specimen.The thermal conductivity of AIN/BN composites with 5-30 vol% BN reached 60 W/m K after the samples were treated by GPS.     

Effects of Mierostructure Modification on Properties of MN/BN Composites

It is very difficult to prepare full-densified aluminum nitride-boron nitride(AIN/BN) composite ceramics with homogeneous microstructure and high thermal conductivity.Spark plasma sintering (SPS)was used to fully densify the AlN/BN composites in this work.Microstructure,mechanical properties and thermal conductivity of the SPS sintered AIN/BN composites with 5-30 vol% BN were investigated.The results show that the microstructure of composites is fine and homogenous,and the AIN/BN composites exhibit high mechanical properties.To promote the growth of AlN grains and modify the distribution of grain boundary in AIN/BN composites,a heat treating methodology was introduced through gas pressure sintering(GPS).This processing was significantly beneficial to enhancing the thermal conductivity of the specimen.The thermal conductivity of AIN/BN composites with 5-30 vol% BN reached 60 W/m K after the samples were treated by GPS.     

Corrosion mechanism of HVOF silicate glass coating in 5% NaCl solution

On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.     

Microstructure and wear resistance of in situ NbC particles reinforced Ni-based alloy composite coating by laser cladding

The in situ synthesized NbC particles reinforced Ni-based alloy composite coating was produced by laser cladding a precursor mixture of Ni-based alloy powder,graphite and niobium powders on a steel substrate.The microstructure,phase composition and wear property of the composite coating were investigated by means of scanning electron microscopy(SEM),X-ray diffraction(XRD)and dry sliding wear test.The experiment results show that the composite coating is homogeneous and free from cracks,and about 0.8 mm thick.The microstructure of the composite coating is mainly composed of NbC particles,CrB type chromium borides,γ-Ni primary dendrites,and interdendritic eutectics.CrB phases often nucleate and grow on the surface of NbC particles or in their close vicinity.NbC particles are formed via in situ reaction between niobium and graphite in the molten pool during the laser cladding process and they are commonly precipitated in three kinds of morphologies,such as quadrangle,cluster,and flower-like shape.Compared with the pure Ni-based alloy coating,the microhardness of the composite coating is increased about 38%,giving a high average hardness of HV0.21000,and the wear rate of the composite coating is decreased by about 32%,respectively.These are attributed to the presence of in situ synthesized NbC particles and their well distribution in the coating.     

Properties of plasma sprayed NiCrAlY (ZrO_2 Y_2O_3) coating on refractory steel surface

1INTRODUCTION1Cr18Ni9Ti,i.e.188austeniticstainless steel,isakindofausteniticrefractorysteelwidely appliedinmanyfields,containingahighcontentofCrthatcanimproveheatandoxidationresistances,andalsoNicapableofformingastableaustenitic structure.However,suchstee…     

可控气氛喷涂钛涂层及涂层电化学性能

为了研究在低度真空环境中所获得的钛涂层的组织和性能,以氩气为载气,在压力为0.4MPa、载气温度为室温、不同的喷涂条件下,用热喷涂方法在Q235钢基体上制备了钛金属涂层.经扫描电子显微镜（SEM）观察,发现在真空中用氩气为载气喷涂的钛涂层组织致密,缺陷与孔隙相对较少.x 射线衍射分析仪（XRD）分析表明,在空气中喷涂的钛涂层有较多的氧化物和氮化物;在真空中喷涂的钛涂层基本上没有氧化物和氮化物,其衍射图谱与纯钛十分接近;在空气中用氩气为载气喷涂的钛涂层含有一些氧化物,涂层中的缺陷和孔隙数量介于前两种状态之间.采用动电位极化法研究了在不同条件下热喷涂钛涂层的电化学腐蚀行为,并与纯钛试样进行比较.结果表明：在真空条件下喷涂的钛涂层腐蚀电位高于在空气中喷涂的钛涂层和在空气中用氩气为载气喷涂的钛涂层,但略低于纯钛的腐蚀电位.     

Comparison of tribological properties for graphite coatings used for remanufacturing

To improve the solid lubricity on the worn surface of frictional-pairs, a convenient and simple brush-painting technique was utilized to prepare the solid lubrication graphite coatings. The bonding between the coatings and substrate is good. To examine the influence of the different graphite contents on the tribological properties of the graphite coatings, the comparison experiments were carried out on the ring-on-block friction tester. The tribological results show a change law of saddle-shape between the tribological properties of graphite coatings and graphite content. When the amount of graphite is up to 28 g, the tribological properties of graphite coating are the best. The excellent anti-friction of the graphite coating is associated with the close-packed hexagonal crystal structure of graphite.     

Ir protective coatings for carbon structural materials

Ir coatings were deposited on the heat-treated C/C composites and graphite by double glow plasma. Microstructure and morphology of the coating and substrate were observed by SEM and TEM. The effect of the surface treatment for the carbon structural materials on the microstructure of the coating was investigated. Many large gaps and pores appeared on the surface of the substrates after heat treatment. The Ir coating did not fully covered on the surface of heat-treated C/C composite and graphite substrates because of the large gaps and pores on the surface of substrates. The Ir coating exhibited excellent ablation resistance at super-high temperature. After super-high temperature ablation, the coating kept the integrity, but the coating was weekly bonded to the substrates. Some microcracks and micropores appeared on the surface of as-ablated coating. The Ir coating would need thick enough to cover and fill the large microgaps and micropores on the surface of the heat-treated C/C and graphite substrates.     

Comparison of tribological properties for graphite coatings used for remanufacturing

To improve the solid lubricity on the worn surface of frictional-pairs, a convenient and simple brushpainting technique was utilized to prepare the solid lubrication graphite coatings. The bonding between the coatings and substrate is good. To examine the influence of the different graphite contents on the tribological properties of the graphite coatings, the comparison experiments were carried out on the ring-on-block friction tester. The tribological results show a change law of saddle-shape between the tribological properties of graphite coatings and graphite content. When the amount of graphite is up to 28 g, the tribological properties of graphite coating are the best.The excellent anti-friction of the graphite coating is associated with the close-packed hexagonal crystal structure of graphite.     

High Temperature Decomposition Behavior of CaZrO_3 Coating on Graphite for TiNi Alloy Melting

In order to restrain the carbon pollution, the feasibility of CaZrO_3 coating was studied. The precursor powder was synthesized via solid-state reaction using metal calcium as a raw material. The protective coating on graphite was prepared by impregnation sintering method, and the effects of slurry viscosity, graphite density and coating thickness for coating were compared. The phase composition and microstructure of coatings were characterized, and the thermodynamic process was analyzed when the coating composition changed from CaZrO_3 to ZrC. The results show that vacuum sintering can result in the decomposition of CaZrO_3 and an intact ZrC coating with beautiful porous structure can be obtained.     

Ti表面改性Al涂层及其抗氧化性能

为了提高钛材的抗高温氧化性能,利用电弧喷涂工艺方法在工业纯钛表面制备了纯Al涂层,对喷涂态纯Al涂层分别进行炉中加热及激光重熔改性处理,以得到具有一定抗高温氧化性能的Ti-Al金属间化合物涂层.对改性处理后的试件进行了800℃/60 h的氧化试验.结果表明,经750℃/5 h炉中加热改性处理后,钛基体表面可形成厚约300μm的TiAl_3金属间化合物层,而经激光重熔改性处理后,钛基体表面形成的TiAl_3金属间化合物层较薄.经高温氧化试验后,炉中加热改性Al涂层的微观组织形貌未发生明显变化,而激光重熔改性Al涂层的微观组织形貌变化较为明显.相比于激光重熔改性处理,经炉中加热改性处理后Al/Ti试件的抗高温氧化性能更佳.     

亚音速火焰喷涂钛／生物微晶玻璃涂层结构研究

采用亚音速火焰喷涂方法及涂层处理技术,以Ti6A14V为基体,喷涂钛-生物微晶玻璃,涂层经700℃晶化处理．采用TG—DSC、X射线衍射法（XRD）测试粉体相组成,金相显微镜、扫描电子显微镜（SEM）观察涂层显微结构．结果表明：亚音速火焰喷涂制备钛／生物微晶玻璃涂层表面存在大量孔洞结构,有利于骨组织的生长,提高种植体与骨组织间的结合强度．钛-生物微晶玻璃涂层结合紧密,未见明显裂纹,Ti—BG过渡层起到了缓解涂层应力、提高涂层的结合强度的作用．     

真空热处理对热障涂层组织形貌及元素扩散的影响

为了研究真空热处理对CoNiCrAlY涂层组织形貌及元素扩散的影响,采用超音速火焰喷涂(HVOF)设备在镍基高温合金基体上制备了CoNiCrAlY涂层.对部分样品进行真空热处理,利用大气等离子喷涂8YSZ陶瓷层.采用X射线衍射仪(XRD)、扫描电子显微镜(SEM)、能谱分散谱仪(EDS)等分析了热障涂层的相组成、微观组织、元素扩散与热震性能,研究了真空热处理对热障涂层的影响.结果表明,真空热处理后,CoNiCrAlY涂层颗粒间界面消失且涂层发生均质化;涂层与基体界面处元素发生扩散;热障涂层的抗热震性能提高.     

Lubrication effectiveness of composite lubricants during P/M electrostatic die wall lubrication and warm compaction

The lubrication effectiveness of the composite lubricants, 50wt% ethylene bis-stearamide （EBS） wax ＋50wt% graphite and 50wt% EBS wax ＋ 50wt% BN, during the powder metallurgy （P/M） electrostatic die wall lubrication and warm compaction was studied. The results show that the combination of 50wt% EBS wax and 50wt% graphite has excellent lubrication performance, resulting in fairly high green densities, but the mixture of 50wt% EBS wax and 50wt% BN has less beneficial effect. In addition, corresponding die temperatures should be applied when different die wall lubricants are used to achieve the highest green densities.     

Properties of plasma sprayed NiCrAlY+(ZrO2+Y2O3) coating on refractory steel surface

NiCrAlY+(ZrO₂+Y₂O₃) thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the bonding between thermal barrier coating and substrate is sound. The surface hardness of 1Cr18Ni9Ti reaches up to 1 000 HV, but that of substrate is only 300 HV. The patterns sprayed with CoNiCrAlY+(ZrO₂+Y₂O₃) ceramic coating have a good heat insulation effect at 800 °C for heat insulation temperature difference reaches 54 °C, which increases the operating temperature and service life of refractory steel. Foundation item: Project (5040202140) supported by Scientific Research Common Program of Beijing Municipal Commission of Education     

电弧喷涂涂层温度场及应力应变分析

为了分析电弧喷涂层的沉积过程，采用有限元分析软件ANSYS计算不同时刻以及不同位置涂层内的温度场、应力场，在建立传热模型过程中考虑了金属液滴向涂层的传热以及涂层向系统外的热量散失等问题.采用在厚度方向以微小层逐层叠加来模拟涂层的增厚，并以此为基础构造涂层有限元计算模型，应用单元生与死逐层激活层单元参与计算过程.实现移动边界以充分模拟真实的喷涂沉积过程，获得了涂层温度场、应力场的分布情况.并在此计算的基础上，分析了应力分布对涂层失稳的影响.     

Influence of methane on hot filament CVD diamond films deposited on high-speed steel substrates with WC-Co interlayer

Diamond films were deposited on high-speed steel substrates by hot filament chemical vapor deposition (HFCVD) method. To minimize the early formation of graphite and to enhance the diamond film adhesion, a WC-Co coating was used as an interlayer on the steel substrates by high velocity oxy-fuel spraying. The effects of methane content on nucleation, quality, residual stress and adhesion of diamond films were investigated. The results indicate that the increasing methane content leads to the increase in nucleation density, residual stress, the degradation of quality and adhesion of diamond films. Diamond films deposited on high-speed steel (HSS) substrate with a WC-Co interlayer exhibit high nucleation density and good adhesion under the condition of the methane content initially set to be a higher value (4%, volume fraction) for 30 min, and then reduced to 2% for subsequent growth at pressure of 3 kPa and substrate temperature of 800 °C.     

氮化铝超微细粉制备规律的研究

利用直流电弧等离子体具有的高温、高反应活性和高的急冷速度等特点，通过氮等离子体与金属铝反应的方法，制备了平均粒径为５０ｕｍ的高纯氮化铝（ＡＩＮ）超微细粉，并对氮化反应原理及ＡｌＮ的成核机理进行了探讨。结果表明，等离子条件下的化学反应是极其复杂的，等离子态有利于氮化反应。ＡｌＮ的成核速率与反应物的浓度和反应温度有关。实验中，通过控制反应气体的分压、反应的温度及冷却速度等工艺参数，制备出了粗径可控的ＡｌＮ超微细粉。     

粉体结构对羟基磷灰石生物涂层组织结构的影响

采用亚音速火焰喷涂方法及涂层处理技术,以Ti6Al4V为基体喷涂不同结构粉体,制备HA生物涂层,并引入Ti/G过渡层缓解应力,涂层经700℃晶化处理.结果表明：粉体结构对HA涂层结构影响较大.化学沉淀法制备的HA粉体,涂层孔洞稀少、致密,喷雾干燥法制备的HA粉体,涂层疏松、多孔.涂层经700℃晶化处理后,主相为晶态HA,同时含有少量CaO与焦磷酸钙Ca2P2O7相,保证了涂层的生物性能.