Decolouration and lipid oxidation changes of vacuum-packed Iberian dry-cured loin treated with E-beam irradiation (5 kGy and 10 kGy) during refrigerated storage

The effect of irradiation (0, 5 and 10 kGy) on the oxidative and colour stability of vacuum-packed Iberian dry-cured loin slices from pigs fed on concentrate feed (CON) or free-range reared (FRG) stored under refrigerated storage was studied. Irradiation treatment increased lipid oxidation, measured as TBA-RS values and hexanal content of dry-cured loins. It also increased redness (CIE a) and lightness (CIE L) of dry-cured loins. Refrigerated storage reduced the differences due to irradiation treatment of instrumental colour values like lightness. However, the decrease of redness during storage was more marked in irradiated than in non-irradiated dry-cured loin. Storage increased differences in TBA-RS values between irradiated and non-irradiated FRG dry-cured loin, while the opposite trend was found for CON dry-cured loins. In addition, no differences in the hexanal content were found after 30 days of refrigerated storage. Therefore, the storage of Iberian dry-cured loin in absence of oxygen by using a vacuum packaging could be an adequate method to reduce changes associated to irradiation treatment in Iberian dry-cured loin.

Industrial relevance

Iberian dry-cured loin is a high sensory quality meat product with increasing projection in external markets Irradiation has shown to be an effective method to control pathogen and spoilage microorganisms in meat and meat products. However, e-beam irradiation can promote colour and oxidation changes that could modify their sensory characteristics. The study aimed the evaluation of e-beam irradiation at two levels (5 and 10 kGy) — higher doses than those that could be necessary to control pathogen microorganisms in this kind of product — on colour changes and lipid oxidation at vacuum-packed slices of Iberian dry-cured loin during subsequent extended chilled storage. E-beam treatment induced changes in colour and lipid oxidation in sliced Iberian dry-cured loin immediately after treatment and subsequent refrigerated storage.     

High pressure treatments on the inactivation of Salmonella Enteritidis and the physicochemical, rheological and color characteristics of sliced vacuum-packaged dry-cured ham

The effect of high pressure (HP) on Salmonella Enteritidis in sliced dry-cured ham stored under temperature abuse (8°C) during 60d was investigated. After treatment, reductions of S. Enteritidis were 1.06, 2.54 and 4.32 log units in ham treated at 400, 500 and 600MPa for 5min at 12°C, compared to non-pressurized samples. After 60d, counts of S. Enteritidis in ham treated at 400 and 500MPa were 2.56 and 2.66 log units lower than in non-treated ham, whereas the pathogen was only detected after enrichment in ham treated at 600MPa. Lipid oxidation increased with storage and pressurization, whereas total free amino acid contents were similar in HP and control samples after 60d. Dry-cured ham treated at the highest pressures exhibited lower shear resistance, whereas the maximum force to compress the sample was slightly changed. Color (L*, a* and b*) varied with pressurization and storage. Changes induced by HP in dry-cured ham were attenuated during storage.     

Impact of high pressure treatment and intramuscular fat content on colour changes and protein and lipid oxidation in sliced and vacuum-packaged Iberian dry-cured ham

The effect of high hydrostatic pressure (HHP) (600 MPa) and intramuscular fat content (IMF) on colour parameters and oxidative stability of lipids and proteins in sliced vacuum-packaged Iberian dry-cured ham during refrigerated storage (120 days at 2 °C) was investigated. Several studies have investigated the influence of HHP on lipid oxidation of meat products. However, its effects on protein carbonylation, as also the influence of IMF content on this carbonylation are poorly understood. HHP treatment had a significant effect on lean lightness after 0 and 120 days of storage while IMF content increased lightness and yellowness over time. Regarding oxidative stability, the effect of HHP treatment depended on IMF content samples with a high IMF having greater lipid instability while samples with a low IMF underwent more protein carbonylation.     

High pressure treatment of dry-cured Iberian ham. Effect on radical formation,lipid oxidation and colour

The effect of high-pressure treatment (200, 400, 600 and 800 MPa) on radical formation in solid samples of dry-cured Iberian ham and in ham slurries was evaluated using the spin-trapping technique and electron spin resonance (ESR) spectroscopy. In addition, hexanal was, as a secondary lipid oxidation product, assessed by gas chromatography. The effect of pressure treatments on ESR signals determined in the spin-trapping assay following pressure treatment in solid samples of dry-cured Iberian ham was not statistically significant. However, the lowest level of pressure applied initiated radical formation and promoted lipid peroxidation, whereas intermediate to high levels of pressure seemed to promote further reaction and disappearance of free radicals. Pressure significantly affected hexanal content in the same way as seen for formation of free radicals. Regarding the slurries prepared from dry-cured ham, pressure significantly increased the tendency of radical formation as seen from the ESR signals and significantly increased the hexanal content. The different pattern between solid ham and ham slurries points toward an initiation mechanism associated with the membrane phospholipids for oxidation. In addition, surface colour (L*, a* and b* values and percent reflectance values) of non-pressurized and pressurized (200–800 MPa) dry-cured Iberian ham samples was assessed. Non-pressurized samples showed a higher lightness than pressurized samples, and redness significantly decreased with pressure treatment.     

Effect of irradiation on colour and lipid oxidation of dry-cured hams from free-range reared and intensively reared pigs

The effect of irradiation dose (0, 5 and 10 kGy) of vacuum-packaged Iberian dry-cured ham slices from pigs fed on concentrate (CON) or free-range reared (FRG) was studied in relation to TBA-RS, hexanal content and instrumental colour changes. TBA-RS values increased after irradiation in the two sets of hams and the increase was dose-dependent. FRG samples showed higher TBA-RS values than CON samples in all treatments, although differences in the rate of formation of thiobarbituric acid-reactive substances were different in the two types of hams, being higher in CON samples than in FRG ones. Irradiation of dry-cured ham slices significantly increased hexanal contents in both sets of hams. Irradiation produced statistically significant increases in vacuum-packed dry-cured ham slices lightness (L^⁎-value), yellowness (b^⁎-value) and chroma (C^⁎-value). Irradiation resulted in significantly lower hue angle (h°) values and higher a^⁎-values in both sets of hams indicating a redder colour of irradiated samples than non-irradiated, and these changes were greater in FRG samples than in CON samples. Differences in composition characteristics of raw material could play an important role in the irradiation-induced changes on colour and lipid oxidation of vacuum-packaged dry-cured ham slices.Industrial relevanceIberian ham is dry-cured meat product with a high sensory quality due to pig fattening feature and the characteristics of its processing. Both factors lead to a product with characteristic cured red colour of the lean, an intense, characteristic and pleasant flavour, unique in dry-cured hams, derived from intense lipid oxidative phenomena. New commercialization formats of dry-cured Iberian hams include vacuum-packed sliced ham. Although the low Aw, NaCl and nitrite/nitrate contents make dry-cured ham not adequate for the growth of pathogens and spoilage microorganisms (cocci gram+ and yeast), those may be present on the surface of whole hams and reach the sliced product during the final boning, slicing and packaging operations even with the observation of strict hygienic procedures despite the implementation of modern technologies and HACCP systems, constituting a permanent risk of contamination. Dry-cured Iberian ham, as a result of its chemical characteristics, is a product with a long shelf-life at refrigeration temperature, however the risk of spoilage or pathogen growth could increase in the case of temperature abuse for a long stored period. Finally, due to health concerns, salting and curing process of dry-cured Iberian hams tend to a reduction in levels of NaCl and nitrite used. That could increase the risk associated to microorganism presence in dry-cured sliced hams. The use of irradiation could minimizes this risk, however irradiation could have important effects on overall quality of dry-cured Iberian products in which colour and extent of lipid oxidation and lipid oxidation-derived volatile compounds play an important role in consumer acceptation of the product.     

Lipid and protein oxidation and sensory properties of vacuum-packaged dry-cured ham subjected to high hydrostatic pressure

The effect of HHP treatment (600 MPa) on the oxidative stability of lipids and proteins of vacuum-packaged Iberian dry-cured ham and the impact on the sensory characteristics of the product was investigated. In order to assess how different commercial presentations are affected by HHP treatment, three different presentations of vacuum-packaged Iberian dry-cured ham were considered, namely, (i) intact format (IF) corresponding to non-sliced vacuum-packaged dry-cured ham, (ii) conventional-sliced format (CSF) corresponding to dry-cured ham slices placed stretched out in the package and (iii) alternative-sliced format (ASF) corresponding to dry-cured ham slices piled up horizontally. The oxidation of dry-cured ham lipids and proteins was enhanced by HHP-treatment with the presentation being highly influential on these oxidative reactions. Pre-slicing dry-cured ham results in a more susceptible product to oxidative reactions during pressurisation and subsequent refrigerated storage. Possible mechanisms, by which HHP-induced oxidative reactions would affect particular sensory traits in vacuum-packaged Iberian dry-cured ham such as colour, texture and flavour attributes, are discussed.     

Effect of high pressure treatment on colour, microbial and chemical characteristics of dry cured loin

The effect of high pressure on sliced and vacuum packaged commercial dry-cured pork loin was determined by analysing the induced colour changes, the residual enzymatic activities of cathepsins, aminopeptidases and dipeptidilpeptidases and the changes in the content of free amino acids and also its effect on lipid oxidation, as TBARS (Thiobarbituric reactives substances) and volatile flavour compounds. High pressure treatments above 300 MPa affected the colour of dry cured pork loins producing an increase in lightness and decreased redness and these differences were detected during all vacuum storage. High pressure produced a reduction in the activity of aminopeptidases and dipeptidylpeptidases. The untreated samples showed an increase in free amino acid content during vacuum storage while the pressurised samples showed no significant increases probably due to the reduction in aminopeptidase activity. The oxidative stability of the pressurised dry-cured loins was not affected as observed by the absence of differences in TBARS values and in the abundance of volatile compounds from the lipid oxidation. However, the pressurised treatment produced a reduction of several flavour compounds, particularly those derived from Maillard reactions, although they are regenerated during vacuum storage. In summary, high pressure treatment after the ripening of dry-cured loin affects its quality but the differences can be minimised by vacuum storage.     

Influence of high pressure application on the nutritional, sensory and microbiological characteristics of sliced skin vacuum packed dry-cured ham. Effects along the storage period

The effect of high pressure processing at 600 MPa on sliced and vacuum packaged commercial dry-cured ham was determined by analyzing the induced color changes, the physicochemical characteristics, the microbiological count and the changes in sensory attributes and also its effect on lipid oxidation measured through TBARS (thiobarbituric reactive substances), antioxidant enzyme activities and the content of fatty acid from total, free and phospholipid fractions. This effect was also studied during 50 days refrigerated storage with different light conditions. The high pressure processing at 600 MPa modified the color of dry-cured ham producing an increase in lightness L*-parameter. Many sensory attributes were also modified resulting in an increase in hardness, chewiness, brightness, odor intensity and saltiness, while reducing color intensity. High pressure produced a reduction in the aerobic count. The oxidative stability of the pressurized dry-cured ham was not altered as observed from the absence of differences in fatty acid contents and antioxidant enzyme activities. Initially pressurization produced a decrease in TBARS levels, however this effect was not found after 50 days of refrigerated storage.

Industrial relevance

The application of high hydrostatic pressure (HHP) in food technology is a useful tool to combine a minimal processing that increases the shelf-life of the food products, maintaining their safety and nutritional properties and with minimal changes in flavor or taste. This processing technology is very important to increase the safety of the sliced foods which are prone to the microbiological deterioration, as cured meat products and cooked ham. Pressurization of sliced dry-cured ham at 600 MPa has been shown effective reducing spoilage associated microorganisms. The present study was carried out to evaluate the oxidative stability, nutritional quality, safety and sensory attributes of dry-cured ham pressurized at 600 MPa. This is very important because the hypothesis that HHP does not affect to sensorial characteristics needs to be confirmed in different kind of foods. Also, the possible causes of the observed effects should be explained by the study of physic–chemical parameters. In this way the oxidative stability is an important issue because some authors claimed that HHP can increase oxidation in food containing lipids.     

Protein and lipid oxidation in Longissimus dorsi and dry cured loin from Iberian pigs as affected by crossbreeding and diet

Lipid and protein oxidation in Longissimus dorsi (LD) and dry-cured loins from pigs with different genetic (pure Iberian (IBP), Iberian female × Duroc male (IB × D) and Duroc female × Iberian male (D × IB)) and feeding backgrounds (free rearing on acorn and pasture (MON), concentrates high in oleic acid and supplemented with 250 ppm of vitamin E(HOVE) and control concentrates (CON)) were investigated. Diet influenced the fatty acids profile from PL and α- and γ-tocopherol contents of LD. IBP–MON pigs showed the lowest malonaldehyde (MDA) values at 200 min of iron induced muscle oxidation. Dry-cured loins from IBP–HOVE pigs had significantly (p < 0.05) higher values of TBARS than those from the other batches. Neither the diet nor crossbreeding affected hexanal counts in dry-cured loins. Protein carbonyl content showed a similar trend to that observed for MDA values in LD, suggesting a protective role of tocopherol against lipid and protein oxidation. The positive and significant correlations between iron induced lipid oxidation in LD (200 min) and carbonyl content in LD and dry-cured loin (R²: 0.55 and R²: 0.52, respectively, p < 0.01) support the relationship between lipid and protein oxidation.     

Colour and lipid oxidation changes in dry-cured loins from free-range reared and intensively reared pigs as affected by ionizing radiation dose level

The effect of irradiation (0, 5 and 10 kGy) of vacuum-packaged Iberian dry-cured loin slices from pigs fed on concentrate (CON) or free-range reared (FRG) was studied in relation to colour changes, TBA-RS and hexanal content. Both, ionizing radiation and type of loin had a significant effect on the instrumental colour parameters of the samples. Irradiation resulted in significantly higher a*-values in both sets of loins, indicating a redder colour. Numerically calculated total colour difference (ΔE) changes were significantly less intense in CON vacuum-packaged dry-cured loin slices than in FRG samples and changed significantly at 10 kGy dose levels in both types of samples. TBA-RS numbers were significantly affected by irradiation dose and type of loin and increased linearly with dose in both types of slices. Increments in TBA-RS numbers in FRG loin slices was dose-dependent and was closely related to the type of dry-cured loin. Irradiation of dry-cured loin slices significantly increased hexanal contents in both groups of loins and the increases were dose-dependent and greater in FRG samples than in CON samples. Differences in the characteristics of the raw material and initial lipid oxidation level could play an important role in the irradiation-induced changes in vacuum-packaged dry-cured loin slices.     

Lipids in muscles and adipose tissues, changes during processing and sensory properties of meat products

Dry-cured meat products represent a large part of the meat products on the European market. The technologies develop for these products lead to the production of a large scale of meat products with typical sensory traits. Numerous studies have been devoted to optimise the quality traits of these products which are considered as traditional products by the consumer and provide a high added value to the producer. Among the components of the raw material, lipids play a key role in the final quality of these products. Many sensory traits of dry-cured meat products depend on lipid traits of muscle and adipose tissues of fresh meat and on their degradation through a complex set of lipolytic and oxidative reactions during processing. Lipid traits of both muscle and adipose tissues of fresh meat are strongly related to pig rearing conditions, mainly genotype and feeding strategy. During processing, lipids undergo intense lipid hydrolysis controlled by both lipases and phospholipases, which remain active all along the process. Lipids are also subjected to oxidation, which generates numerous volatile compounds. These volatiles contribute to some typical aroma notes of dry-cured meat products such as rancid, aged ham and dry-cured odours. This paper reviews the recent knowledge on the influence of lipid traits of fresh meat, lipid hydrolysis and oxidation on the development of sensory traits of dry-cured meat products.     

Oxidative and colour changes in meat from three lines of free-range reared Iberian pigs slaughtered at 90 kg live weight and from industrial pig during refrigerated storage

The oxidative stability and colour evolution during refrigerated storage (10 days at +4?°C) of Longissimus dorsi muscle from three lines of Iberian pigs and industrial genotype pigs were studied. The Iberian pigs were reared in an extensive system and fed on a commercial feed with access to pasture grazing, while industrial genotype pigs were reared in an intensive system. Fresh Longissimus dorsi of Iberian pig lines showed a more intense and redder colour, with a statistically significant higher CIE chroma and a*-value as well as a lower L*-value (P<0.05) compared with those of industrial genotype pigs. Pig genotype significantly affected the colour and lipid oxidation changes of m. Longissimus dorsi during refrigerated storage. The decrease in L*-value during the refrigerated storage was more intense in industrial pig's Longissimus dorsi than in those from Iberian pig lines. CIE a*-value decrease was more intense in 'Lampi?o' Iberian line and industrial Longissimus dorsi than in the other two Iberian pig lines, however CIE a*-value was significantly higher in muscles from Iberian pig lines than in muscle of industrial genotype (P<0.05) at the end of refrigerated storage. The Iberian and industrial pig's Longissimus dorsi did not show statistically significant differences in TBA-RS values (mg MDA/kg meat) at the end of the refrigerated storage period (P>0.05). To establish relationships between parameters measured in fresh meat and oxidation and colour changes during refrigerated storage, correlations and multiple regression models were calculated. CIE a*-values at day 10 were positively correlated with values of fresh muscles for a*, C18:1 percentages and negatively correlated with polyunsaturated fatty acids percentages of neutral and polar lipids. Inversely, TBA-RS values at day 10 showed a positive correlation with initial values for phospholipid content and polyunsaturated fatty acids of neutral and polar lipid fractions, while C18:1 percentage were negatively correlated.     

乳酸菌细菌素和超高压联合处理对低温切片火腿的防腐保鲜效果

为了揭示乳酸菌细菌素和超高压联合处理对低温切片火腿的防腐保鲜效果,并探讨乳酸菌细菌素和超高压联合处理在低温肉制品防腐保鲜应用中的可行性,在不添加任何化学防腐剂的情况下,分别以乳酸菌细菌素(enterocin LM-2)添加量320AU/g、600MPa超高压处理5min以及两者联合处理低温切片火腿,考察联合处理对样品中微生物数量、理化指标以及感官特性的影响。结果表明：enterocin LM-2和超高压技术的联合使用可明显延长低温切片火腿的货架期,有效减少贮藏过程中挥发性盐基氮的生成及脂肪氧化,并保持产品原有色泽、气味、质构等感官特性。综合微生物和理化特性分析结果,联合处理组的防腐效果最好,可将低温切片火腿的货架期延长至100d。     

High-pressure treatment of dry-cured Iberian ham. Effect on colour and oxidative stability during chill storage packed in modified atmosphere

Slices of dry-cured Iberian ham were pressurized at 200 and 400 MPa for 15 min and subsequently packed in two different modified atmospheres of 30% carbon dioxide or 30% carbon dioxide and 5% oxygen (both balanced with nitrogen). Non-pressurized ham slices were also packed in two different modified atmospheres and all packages were stored at 5 °C for 39 days in illuminated chill cabinets. Measurements of colour and oxidative stability were performed after 1, 18 and 39 days of storage. High-pressure treatments at the level of 400 MPa resulted in the highest value for the tristimulus lightness L ^*-parameter during storage, reaching the maximum values after 39 days. Redness, measured as the tristimulus a ^*-parameter, was affected by pressure treatment, since samples submitted to treatment of highest pressure had significantly lower initial red colour. Oxygen was found to have a detrimental effect on nitrosylmyoglobin content since the extractable content was significantly lower after 18 and 39 days of storage in the 5% oxygen atmosphere. The effect of high pressure on oxidative stability was statistically significant after 39 days of chill storage with slices pressurized at 400 MPa showing the highest content in TBARS. High-pressure treatment at 400 MPa resulted in discoloration and oxidative degradation of lipids in dry-cured Iberian ham during subsequent illuminated chill storage.     

Microbial inactivation after high-pressure processing at 600 MPa in commercial meat products over its shelf life

The behaviour of spoilage and pathogenic microorganisms was evaluated after high-pressure treatment (600 MPa 6 min, 31 °C) and during chilled storage at 4 °C for up to 120 days of commercial meat products. The objective was to determine if this pressure treatment is a valid process to reduce the safety risks associated with Salmonella and Listeria monocytogenes, and if it effectively avoids or delays the growth of spoilage microorganisms during the chilled storage time evaluated. The meat products covered by this study were cooked meat products (sliced cooked ham, pH 6.25, a_w 0.978), dry cured meat products (sliced dry cured ham, pH 5.81, a_w 0.890), and raw marinated meats (sliced marinated beef loin, pH 5.88, a_w 0.985). HPP at 600 MPa for 6 min was an efficient method for avoiding the growth of yeasts and Enterobacteriaceae with a potential to produce off-flavours and for delaying the growth of lactic acid bacteria as spoilage microorganisms. HPP reduced the safety risks associated with Salmonella and L. monocytogenes in sliced marinated beef loin.     

The effect of NaCl-free processing and high pressure on the fate of Listeria monocytogenes and Salmonella on sliced smoked dry-cured ham

NaCl is an important multifunctional ingredient applied in dry-cured ham elaboration. However, its excessive intake has been linked to serious cardiovascular diseases causing a recent increase in the development of reduced salt products. In the present study Listeria monocytogenes and Salmonella, food-borne pathogens which can cross-contaminate post processed products, were spiked with < 100 CFU/g on slices of both standard (S) and NaCl-free processed (F) (elaborated with KCl + potassium lactate instead of NaCl) smoked dry-cured ham. Although L. monocytogenes and Salmonella counts decreased faster in S ham, pathogens were present in both types of non-pressure treated ham during the entire refrigerated storage period (112 days). Pressurisation at 600 MPa for 5 min caused the elimination of both pathogens in S ham after 14 days. In contrast, Salmonella and L. monocytogenes were present in F ham until days 28 and 56, respectively, indicating that the NaCl-free processed dry-cured ham had lower stability than standard smoked dry-cured ham.     

Modeling the growth of lactic acid bacteria in sliced ham processed by high hydrostatic pressure

The main responsible for the spoilage of cooked cured meat products stored under refrigerated and anaerobic conditions are lactic acid bacteria. The application of high hydrostatic pressure (HHP) reduces the lactic acid bacterial growth extending the product shelf-life and preserving natural taste, texture, color and vitamin content. This work studied the influence of pressure level and holding time on the lactic acid bacterial growth in vacuum-packaged sliced ham. Modified Gompertz and Logistic models were used to fit experimental data obtained from post-treatment microbial counts carried out along the product storage. Samples of sliced vacuum-packaged ham treated by HHP and control samples (non-treated) were stored at 8 °C until the microorganism population reached 10⁷ CFU/g. An experimental planning 2² with triplicate at the central point was designed to determine the influence of pressure level (200, 300, and 400 MPa) and holding time (5, 10, and 15 min) on the product shelf-life. The results have shown that the pressure intensity and the holding time significantly influenced microbial population over the product storage. Shelf-life of ham treated at 400 MPa for 15 min was extended from 19 (control samples) to 85 days.     

Protein and lipid oxidation in meat: A review with emphasis on high-pressure treatments

BackgroundHigh-pressure (HP) treatment is considered a food safety process that can stabilize meat by inactivating microorganisms. However, HP treatment can induce modifications of components, such as lipids and proteins, and favor their oxidation by promoting the formation of radicals. Oxidation is one of the most important factors in the non-microbial degradation of meat. Lipid oxidation has been extensively investigated in meat because the products of the reaction can readily react with proteins, leading to organoleptic modifications and the loss of nutritional value. In contrast, the interest in protein oxidation is more recent.Scope and approachThe objective of this work is to review the literature on the effect of HP treatment on lipid and protein oxidation in comparison with that of classical meat processing to identify a possible link between protein and lipid oxidation and the underlying mechanisms.Key findings and conclusionsMicroorganisms were efficiently inactivated after treatment at pressures above 400 MPa. This pressure seems to be critical for the initiation of lipid oxidation, which was probably related to the no hemic iron in the meat, rather than the hemic compounds. Lipid and protein oxidation are closely related, as shown by the observed pattern of each reaction, which depends on the type of meat, the treatment used, and the methods used to assess the reactions. As it was observed to be for cooked meat products, the impact of HP could be greater for meat products that underwent cold storage. Better control of the quality of meat products subjected to HP treatments requires that the entire process, extending from the raw product to its conservation and consumption, be considered.     

云南干腌火腿加工工艺及其品质影响因素研究进展

云南干腌火腿是一种重要的传统发酵肉制品,以猪后腿为原料,经腌制、风干、发酵等加工而成。云南干腌火腿主要有宣威火腿、撒坝火腿、三川火腿、老窝火腿、诺邓火腿及鹤庆火腿等,本文对云南干腌火腿加工工艺及干腌火腿品质影响因素进行综述,从原料肉、腌制条件、色泽及风味等几方面做了详细讨论,旨在为干腌火腿品质改进提供一定的理论参考。     

Shelf-life extension of cooked ham model product by high hydrostatic pressure and natural preservatives

The inactivation of different spoilage organisms and surrogate pathogens in a cooked ham model product by high pressure (HP) treatment (100–700 MPa, 5–40 °C, 10 min) was investigated. A 5 log reduction could be achieved at ≥ 600 MPa at ≥ 25 °C. Subsequently, the shelf-life of packaged sliced product was studied during storage (7 °C) after treatment at 600 MPa (10 °C, 10 min) in combination with caprylic acid and Purasal^®. Without HP treatment, a plate count of 6 log CFU/g was reached after 40 days, both in presence and absence of antimicrobials. HP treatment delayed this initiation of spoilage to 59 days in absence of antimicrobials. However, microbial growth was completely suppressed during at least 84 days in the HP treated products containing caprylic acid or Purasal^®. HP treatment increased drip loss but had no or little effect on colour and sensorial evaluation by a taste panel. However, the antimicrobials had a negative influence on the flavour and aroma at the concentrations used.

Industrial relevance

With a steadily increasing number of commercial applications being introduced on the market, HP pasteurization is growing out of its infancy. To further support this development, there is a need of integrated studies that translate fundamental scientific findings from simplified laboratory model systems to the complexity and scale of real food products. In this work, we determined HP processing conditions to control spoilage and pathogenic bacteria in a cooked ham model product, and subsequently conducted a large pilot scale experiment comprising a total of 432 individual packages of sliced cooked ham product, in which the microbiological, physicochemical and sensorial quality was evaluated during refrigerated storage after HP treatment. In addition, the usefulness of the natural preservatives caprylic acid and lactate-diacetate as an additional hurdle was also studied. This study is one of the most comprehensive available in the literature to document the shelf-life extension that can be achieved with HP treatment of cooked ham.