Preparation of sorbitol from D‐glucose hydrogenation in gas–liquid–solid three‐phase flow airlift loop reactor

A new process for D ‐glucose hydrogenation in 50 wt% aqueous solution, into sorbitol in a 1.5 m³ gas–liquid–solid three‐phase flow airlift loop reactor (ALR) over Raney Nickel catalysts has been developed. Five main factors affecting the reaction time and molar yield to sorbitol, including reaction temperature (T_R), reaction pressure (P_R), pH, hydrogen gas flowrate (Q_g) and content of active hydrogen, were investigated and optimized. The average reaction time and molar yield were 70 min and 98.6% under the optimum operating conditions, respectively. The efficiencies of preparation of sorbitol between the gas–liquid–solid three‐phase flow ALR and stirred tank reactor (STR) under the same operating conditions were compared. Copyright © 2004 Society of Chemical Industry     

Realization and control of multiple temperature zones in liquid‐containing gas–solid fluidized bed reactor

Fluidized bed reactors (FBRs) have been developed to establish multiple temperature zones for various industrial processes. To overcome the common weakness, this work proposed to spray liquid into bottom and upper zones, respectively, to realize multiple temperature zones FBR (MTZFBR). Temperature, pressure, and acoustic emission techniques were applied to fully characterize liquid interaction and hydrodynamics. Compared with the bottom liquid‐spraying approach, the upper liquid‐spraying approach showed higher temperature difference (ΔT) and better fluidization stability, thus was selected for further control studies. Effects of liquid flow rate, static bed height, and inlet gas temperature on MTZFBR were studied systematically. The results showed that increasing liquid evaporation behavior or decreasing liquid bridge behavior enhance ΔT and fluidization stability and vice versa. G–L–S fluidization pattern depended mostly on the liquid behaviors and fluidization stability, and thus the stabilized MTZFBR could be regarded as a coexisted mode of two distinctive G–L–S fluidization patterns. © 2016 American Institute of Chemical Engineers AIChE J, 62: 1454–1466, 2016     

Experimental study and modeling of UV‐enhanced PVC chlorination to CPVC using a gas–solid process

Experiments were carried out in a vibrated fluidized bed to investigate the dynamic process of UV‐enhanced synthesis of chlorinated polyvinyl chloride (PVC) using a gas–solid method, where a UV‐Vis online analysis system was used to record the kinetics of chlorination. Meanwhile, a comprehensive mathematical model incorporating the distributed activation energy model was established to describe the hindrance effect of Cl atoms already inserted on the PVC polymer chain on the later insertion during the chlorination process. Each of the hypotheses in the model was validated by the well‐designed experiments, and the model predictions matched well with the experimental data under various operating conditions. Sensitivity analyses of three primary operating parameters, that is, temperature, chlorine concentration, and UV intensity, were made for better understanding of the mechanism of PVC chlorination. It is anticipated that the modeling methodology in this work would be also suitable for similar gas–solid reaction systems. © 2014 American Institute of Chemical Engineers AIChE J, 60: 2235–2243, 2014     

Meso‐scale statistical properties of gas–solid flow—a direct numerical simulation (DNS) study

Statistical properties of particles in heterogeneous gas–solid flow were numerically investigated based on the results of a three‐dimensional large‐scale direct numerical simulation (DNS). Strong scale‐dependence and local non‐equilibrium of these properties, especially the particle fluctuating velocity (PFV) or granular temperature, were observed to be related to the effect of meso‐scale structures formed by the compromise in competition between fluid and particle dominated mechanisms. To quantify such effects, the heterogeneous structures were partitioned into a gas‐rich dilute phase and a solid‐rich dense phase according to the particle‐scale voidage defined through the Voronoi tessellation. Non‐equilibrium features, such as the deviation of PFV from Gaussian distribution and anisotropy, were found even in phase‐specific properties. A new distribution function for the PFV well characterizing these features was obtained by fitting the DNS results, which takes a typical bi‐disperse mode, with phase‐specific granular temperatures. The implications of these findings to the kinetic theory of granular flow and traditional continuum models of gas–solid flow were also discussed. © 2016 American Institute of Chemical Engineers AIChE J, 63: 3–14, 2017