Increasing Porosity of Molded Calcium‐Based Sorbents by Glucose Templating for Cyclic CO2 Capture

With the aim to enhance the CO₂ capture capacity and anti‐attrition property of CaO‐based sorbents simultaneously, a novel CaO‐based sphere was prepared by extrusion‐spheronization using Ca(OH)₂ powder with glucose templating. The CO₂ capture characteristics and attrition resistance property of the sorbent were examined and the microstructure of the sorbents was analyzed. The results demonstrate that the obtained spherical sorbents exhibit an outstanding anti‐attrition performance compared to limestone sorbent. After 100 cycles, all of the templated sorbents hold a CO₂ capture capacity of more than one time higher than that of limestone. The optimum templating rate of glucose in the sorbent was 1–5 wt %.     

Development of a Scalable Method for Manufacturing High‐Temperature CO2 Capture Sorbents

An engineered process for scalable manufacture of a calcium aluminum carbonate CO₂ sorbent with production amounts of about 1000 g per hour has been developed. The process includes mixing and heating, solid‐liquid separation, drying and extrusion, crushing and conveying, and calcined molding steps. The sorbent preparation involves the coprecipitation of Ca²⁺, Al³⁺, and CO₃^2– under alkaline conditions. By adjusting the Ca:Al molar ratio, a series of Ca‐rich materials could be synthesized for use as CO₂ sorbents at 750 °C. A calcium acetate‐derived sorbent exhibited better cyclic stability than sorbents originating from CaCl₂ and Ca(NO₃)₂. The initial sorption capacity increased with CaO concentration. High stability of more than 90 % was maintained by the Ca:Al sorbents after 40 looping tests.     

Stabilized Performance of Al‐Decorated and Al/Mg Co‐Decorated Spray‐Dried CaO‐Based CO2 Sorbents

The sharp loss‐in‐capacity in CO₂ capture as a result of sintering is a major drawback for CaO‐based sorbents used in the calcium looping process. The decoration of inert supports effectively stabilizes the cyclic CO₂ capture performance of CaO‐based sorbents via sintering mitigation. A range of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were synthesized via an easily scaled‐up spray‐drying route. The decoration of Al‐based and Al/Mg‐based supports efficiently enhanced the cyclic CO₂ capture capability of CaO‐based sorbents under severe testing conditions. The CO₂ capture capacity losses of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were alleviated, representing more stable CO₂ capture performance. The stabilized CO₂ capture performance is mainly attributed to the formation of Ca₁₂Al₁₄O₃₃, MgAl₂O₄, and MgO that act as the skeleton structures to mitigate the sintering of CaCO₃ during carbonation/calcination cycles.     

Economical assessment of competitive enhanced limestones for CO2 capture cycles in power plants

CO₂ capture systems based on the carbonation/calcination loop have gained rapid interest due to promising carbonator CO₂ capture efficiency, low sorbent cost and no flue gases treatment is required before entering the system. These features together result in a competitively low cost CO₂ capture system. Among the key variables that influence the performance of these systems and their integration with power plants, the carbonation conversion of the sorbent and the heat requirement at calciner are the most relevant. Both variables are mainly influenced by CaO/CO₂ ratio and make-up flow of solids. New sorbents are under development to reduce the decay of their carbonation conversion with cycles. The aim of this study is to assess the competitiveness of new limestones with enhanced sorption behaviour applied to carbonation/calcination cycle integrated with a power plant, compared to raw limestone. The existence of an upper limit for the maximum average capture capacity of CaO has been considered. Above this limit, improving sorbent capture capacity does not lead to the corresponding increase in capture efficiency and, thus, reduction of CO₂ avoided cost is not observed. Simulations calculate the maximum price for enhanced sorbents to achieve a reduction in CO₂ removal cost under different process conditions (solid circulation and make-up flow). The present study may be used as an assessment tool of new sorbents to understand what prices would be competitive compare with raw limestone in the CO₂ looping capture systems.     

Natural Calcium‐Based Sorbents Doped with Sea Salt for Cyclic CO2 Capture

The calcium‐looping process for post‐combustion carbon dioxide capture, an economically and technically feasible method suitable for large‐scale use, has recently gained much attention. However, the capture capacity of calcium‐based sorbents rapidly decreases after only a few cycles. Herein, calcium‐based sorbents with enhanced cyclic CO₂‐capture capacity have been derived from cheap, natural raw materials by using a simple impregnation method. Limestone and shells were used as the calcium‐based raw materials, with sea salt as dopant. Modified limestone had the highest CO₂‐capture capacity after multiple carbonation‐calcination cycles. Sea‐salt‐doped sorbent showed a relatively stable porous surface during cycles, which resulted in a higher CO₂‐capture capacity.     

Enhanced CO2 adsorption capacity and stability using CaO‐based adsorbents treated by hydration

The synthesis of highly efficient CaO‐based sorbents using Ca(Ac)₂ as a precursor and ethanol as a modification agent for CO₂ capture is described. This adsorbent has several characteristics such as large surface area and pore volume and small particle size. The influence of ratio of ethanol and water on CO₂ adsorption capacity was evaluated considering that the ethanol concentration could affect the pore structure of sorbents. The results showed that CaO modified by ethanol solution had a higher carbonization and better stability. Particularly, when the volume ratio of ethanol and water was 3, a performance of adsorption capacity of 74% and conversion of 94% was observed. CaO modified by ethanol solution had a superior performance due to the decrease of grain size and the formation of loose porous structure. The influence of steam on stability of adsorbents at high temperatures was examined, and it was found that with the existence of steam diffusion, the capacity of the sorbent could remain at a higher level and the stability was evidently improved. After 18 cycles of adsorption/desorption process, the capacity remained as high as 65%. It was proposed that dynamic and cyclic steam injection was favorable for preventing the sintering of sorbents and facilitating the diffusion of CO₂. © 2013 American Institute of Chemical Engineers AIChE J, 59: 3586–3593, 2013     

Sorption-enhanced water gas shift reaction by sodium-promoted calcium oxides

The water gas shift reaction was evaluated in the presence of novel carbon dioxide (CO₂) capture sorbents, both alone and with catalyst, at moderate reaction conditions (i.e., 300-600 °C and 1-11.2 atm). Experimental results showed significant improvements to carbon monoxide (CO) conversions and production of hydrogen (H₂) when CO₂ sorbents are incorporated into the water gas shift reaction. Results suggested that the performance of the sorbent is linked to the presence of a Ca(OH)₂ phase within the sorbent. Promoting calcium oxide (CaO) sorbents with sodium hydroxide (NaOH) as well as pre-treating the CaO sorbent with steam appeared to lead to formation of Ca(OH)₂, which improved CO₂ sorption capacity and WGS performance. Results suggest that an optimum amount of NaOH exists as too much leads to a lower capture capacity of the resultant sorbent. During capture, the NaOH-promoted sorbents displayed a high capture efficiency (nearly 100%) at temperatures of 300-600 °C. Results also suggest that the CaO sorbents possess catalytic properties which may augment the WGS reactivity even post-breakthrough. Furthermore, promotion of CaO by NaOH significantly reduces the regeneration temperature of the former.     

Enhanced cyclic stability of CO<Subscript>2</Subscript> adsorption capacity of CaO-based sorbents using La<Subscript>2</Subscript>O<Subscript>3</Subscript> or Ca<Subscript>12</Subscript>Al<Subscript>14</Subscript>O<Subscript>33</Subscript> as additives

To improve the stability of CaO adsorption capacity for CO₂ capture during multiple carbonation/calcination cycles, modified CaO-based sorbents were synthesized by sol-gel-combustion-synthesis (SGCS) method and wet physical mixing method, respectively, to overcome the problem of loss-in-capacity of CaO-based sorbents. The cyclic CaO adsorption capacity of the sorbents as well as the effect of the addition of La₂O₃ or Ca₁₂Al₁₄O₃₃ was investigated in a fixed-bed reactor. The transient phase change and microstructure were characterized by X-ray diffraction (XRD) and field emission scanning electron microscopy (FSEM), respectively. The experimental results indicate that La₂O₃ played an active role in the carbonation/calcination reactions. When the sorbents were made by wet physical mixing method, CaO/Ca₁₂Al₁₄O₃₃ was much better than CaO/La₂O₃ in cyclic CO₂ capture performance. When the sorbents were made by SGCS method, the synthetic CaO/La₂O₃ sorbent provided the best performance of a carbonation conversion of up to 93% and an adsorption capacity of up to 0.58 g-CO₂/g-sorbent after 11 cycles.     

High‐Temperature Capture of CO2 on Lithium‐Based Sorbents Prepared by a Water‐Based Sol‐Gel Technique

A convenient water‐based sol‐gel technique was used to prepare a highly efficient lithium orthosilicate‐based sorbent (Li₄SiO₄‐G) for CO₂ capture at high temperature. The Li₄SiO₄‐G sorbent was systematically studied and compared with the Li₄SiO₄‐S sorbent prepared by solid‐state reaction. Both sorbents were characterized by X‐ray diffraction, scanning electron microscopy, nitrogen adsorption, and thermogravimetry. The CO₂ sorption stability was investigated in a dual fixed‐bed reactor. Li₄SiO₄‐G exhibited a special Li₄SiO₄ structure with smaller crystalline nanoparticles, larger surface area, and higher CO₂ adsorption properties as compared with Li₄SiO₄‐S. The Li₄SiO₄‐G sorbent also maintained higher capacities during multiple cycles.     

Effect of rice husk ash addition on CO2 capture behavior of calcium-based sorbent during calcium looping cycle

Rice husk ash/CaO was proposed as a CO₂ sorbent which was prepared by rice husk ash and CaO hydration together. The CO₂ capture behavior of rice husk ash/CaO sorbent was investigated in a twin fixed bed reactor system, and its apparent morphology, pore structure characteristics and phase variation during cyclic carbonation/calcination reactions were examined by SEM-EDX, N₂ adsorption and XRD, respectively. The optimum preparation conditions for rice husk ash/CaO sorbent are hydration temperature of 75 °C, hydration time of 8 h, and mole ratio of SiO₂ in rice husk ash to CaO of 1.0. The cyclic carbonation performances of rice husk ash/CaO at these preparation conditions were compared with those of hydrated CaO and original CaO. The temperature at 660 °C–710 °C is beneficial to CO₂ absorption of rice husk ash/CaO, and it exhibits higher carbonation conversions than hydrated CaO and original CaO during multiple cycles at the same reaction conditions. Rice husk ash/CaO possesses better anti-sintering behavior than the other sorbents. Rice husk ash exhibits better effect on improving cyclic carbonation conversion of CaO than pure SiO₂ and diatomite. Rice husk ash/CaO maintains higher surface area and more abundant pores after calcination during the multiple cycles; however, the other sorbents show a sharp decay at the same reaction conditions. Ca₂SiO₄ found by XRD detection after calcination of rice husk ash/CaO is possibly a key factor in determining the cyclic CO₂ capture behavior of rice husk ash/CaO.     

Natural Calcium‐Based Residues for Carbon Dioxide Capture in a Bubbling Fluidized‐Bed Reactor

Used clamshells (Paphia undulata), as a precursor of calcium oxide (CaO) sorbents, were employed for carbon dioxide (CO₂) adsorption in a bubbling fluidized‐bed reactor. To find the optimal calcination conditions, a 2^k experimental design was used to vary the ground clamshell particle size, heating rate, and calcination time at 950 °C under a nitrogen atmosphere. The heating rate was the most significant factor affecting the CO₂ adsorption capacity of the obtained CaO sorbent. The maximum CO₂ adsorption capacity of the CaO obtained under these study conditions was higher than that of commercial CaO.     

Sulfation rates of cycled CaO particles in the carbonator of a Ca‐looping cycle for postcombustion CO2 capture

Calcium looping is an energy‐efficient CO₂ capture technology that uses CaO as a regenerable sorbent. One of the advantages of Ca‐looping compared with other postcombustion technologies is the possibility of operating with flue gases that have a high SO₂ content. However, experimental information on sulfation reaction rates of cycled particles in the conditions typical of a carbonator reactor is scarce. This work aims to define a semiempirical sulfation reaction model at particle level suitable for such reaction conditions. The pore blocking mechanism typically observed during the sulfation reaction of fresh calcined limestones is not observed in the case of highly cycled sorbents (N > 20) and the low values of sulfation conversion characteristic of the sorbent in the Ca‐looping system. The random pore model is able to predict reasonably well, the CaO conversion to CaSO₄ taking into account the evolution of the pore structure during the calcination/carbonation cycles. The intrinsic reaction parameters derived for chemical and diffusion controlled regimes are in agreement with those found in the literature for sulfation in other systems. © 2011 American Institute of Chemical EngineersAIChE J, 2012     

CO2 Capture Using CaO Modified with Ethanol/Water Solution during Cyclic Calcination/Carbonation

The calcium‐based sorbent cyclic calcination/carbonation reaction is an effective technique for capturing CO₂ from combustion processes. The CO₂ capture capacity for CaO modified with ethanol/water solution was investigated over long‐term calcination/carbonation cycles. In addition, the SEM micrographs and pore structure for the calcined sorbents were analyzed. The carbonation conversion for CaO modified with ethanol/water solution is greater than that for CaO hydrated with distilled water and is much higher than that for calcined limestone. Modified CaO achieves the highest conversion for carbonation at the range of 650–700 °C. Higher values of ethanol concentration in solution result in higher carbonation conversion for modified CaO, and lead to better anti‐sintering performance. After calcination, the specific surface area and pore volume for modified CaO are higher than those for hydrated CaO, and are much greater than those for calcined limestone. The ethanol molecule enhances H₂O molecule affinity and penetrability to CaO in the hydration reaction so that the pores in CaO modified are obviously expanded after calcination. CaO modified with ethanol/water solution can act as a new and promising type of calcium‐based regenerable CO₂ sorbent for industrial applications.     

Regenerable potassium-based alumina sorbents prepared by CO<Subscript>2</Subscript> thermal treatment for post-combustion carbon dioxide capture

Potassium carbonate supported on alumina is used as a solid sorbent for CO₂ capture at low temperatures. However, its CO₂ capture capacity decreases immediately after the first cycle. This regeneration problem is due to the formation of the by-product [KAl(CO₃)(OH)₂] during CO₂ sorption. To overcome this problem, a new regenerable potassium-based sorbent was fabricated by CO₂ thermal treatment of sorbents prepared by the impregnation of δ-alumina with K₂CO₃ in the presence of 10 vol% CO₂ and 10 vol% H₂O. The CO₂ capture capacities of the new regenerable sorbents were maintained over multiple CO₂ sorption tests. These results can be explained by the fact that the sorbent prepared by CO₂ thermal treatment did not form any by-product during CO₂ sorption. Based on these results, we suggest that the regeneration properties of potassium-based sorbents using δ-alumina could be significantly improved by the use of the CO₂ thermal treatment developed in this study.     

Potassium‐catalyzed steam gasification of ash‐free lignite coal with CO2 capture

The purpose of this research was to study steam gasification of ash‐free coal integrated with CO₂ capture in the presence of a K₂O catalyst for enhancement of the key water‐gas shift reaction and promotion of hydrogen production. To achieve this goal, gasification experiments on ash‐free coal (AFC) were carried out at varying temperatures (600, 650, 675, 700, and 750 °C) with a sorbent‐to‐carbon (CaO/C) ratio of 2 and a catalyst (K₂O) loading of 0.2 g/g (20 weight percent (wt%)) in a fixed‐bed reactor equipped with a gas chromatography analyzer. The sorbent‐to‐carbon (CaO/C) ratio of 2 is based on dry and ash‐free basis. The CaO/C ratio and K₂O wt% were chosen to maximize hydrogen production based on our previously determined optimal values. The AFC was originally extracted from raw lignite coal using organic solvents, which allowed the sorption‐enhanced gasification to be conducted with minimal ash‐catalyst interactions. The effect of temperature on the yield and the initial reaction rate were investigated. The optimal reaction temperature of 675 °C was determined. Carbon balance and final carbon conversions were calculated based on the residue analysis. Activation energy was also calculated using intrinsic kinetics of the reaction. In this study, using AFC offered the potential advantage of operating the gasification process with catalyst recycle.     

CFD Modeling of a Carbonation Reactor with a K‐Based Dry Sorbent for CO2 Capture

A 2D CFD simulation of the carbonation reactor is carried out to evaluate the performance of potassium‐based dry sorbent during the CO₂ capture process. A multiscale drag coefficient model is incorporated into the two‐fluid model to take the effects of clusters into account. The influence of several parameters on CO₂ removal is investigated. The results indicate that increasing the reactor height and reducing the gas velocity can lengthen the residence time of particles and enhance the CO₂ removal. The operating pressure has a significant influence on the performance of solid sorbents. A higher pressure will decrease the CO₂ removal efficiency.     

Enhanced hydrogen production from biomass with in situ carbon dioxide capture using calcium oxide sorbents

The steam gasification of biomass, in the presence of a calcium oxide (CaO) sorbent for carbon dioxide (CO₂) capture, is a promising pathway for the renewable and sustainable production of hydrogen (H₂). In this work, we demonstrate the potential of using a CaO sorbent to enhance hydrogen output from biomass gasifiers. In addition, we show that CaO materials are the most suitable sorbents reported in the literature for in situ CO₂ capture. A further advantage of the coupled gasification-CO₂ capture process is the production of a concentrated stream of CO₂ as a byproduct. The integration of CO₂ sequestration technology with H₂ production from biomass could potentially result in the net removal of CO₂ from the atmosphere.Maximum experimental H₂ concentrations reported for the steam gasification of biomass, without CO₂ capture, range between 40%-vol and 50%-vol. When CaO is used to remove CO₂ from the product gas, as soon as it is formed, we predict an increase in the H₂ concentrations from 40%-vol to 80%-vol (dry basis), based on thermodynamic modelling and previously published data.We examine the effect of key variables, with a specific focus on obtaining fundamental data relevant to the design and scale-up of novel biomass reactors. These include: (i) reaction temperature, (ii) pressure, (iii) steam-to-biomass ratio, (iv) residence time, and (v) CO₂ sorbent loading. We report on operational challenges related to in situ CO₂ capture using CaO-based sorbents. These include: (i) sorbent durability, (ii) limits to the maximum achievable conversion and (iii) decay in reactivity through multiple capture and release cycles. Strategies for enhancing the multicycle reactivity of CaO are reviewed, including: (i) optimized calcination conditions, and (ii) sorbent hydration procedures for reactivation of spent CaO. However, no CaO-based CO₂ sorbent, with demonstrated high reactivity, maintained through multiple CO₂ capture and release cycles, has been identified in the literature. Thus, we argue that the development of a CO₂ sorbent, which is resistant to physical deterioration and maintains high chemical reactivity through multiple CO₂ capture and release cycles, is the limiting step in the scale-up and commercial operation of the coupled gasification-CO₂ capture process.     

The effect of CO<Subscript>2</Subscript> or steam partial pressure in the regeneration of solid sorbents on the CO<Subscript>2</Subscript> capture efficiency in the two-interconnected bubbling fluidized-beds system

The effect of CO₂ or steam partial pressure in the regeneration of CO₂ solid sorbents was studied in the two-interconnected bubbling fluidized-beds system. Potassium-based dry solid sorbents, which consisted of 35 wt% K₂CO₃ for CO₂ sorption and 65 wt% supporters for mechanical strength, were used. To investigate the CO₂ capture efficiency of the regenerated sorbent after the saturated sorbent was regenerated according to the CO₂ or steam partial pressure in the regeneration, the mole percentage of CO₂ in the regeneration gas was varied from 0 to 50 vol% with N₂ balance and that of steam was varied from 0 to 100 vol% with N₂ balance, respectively. The CO₂ capture efficiency for each experimental condition was investigated for one hour steady-state operation with continuous solid circulation between a carbonator and a regenerator. The CO₂ capture efficiency decreased as the partial pressure of CO₂ in the fluidization gas of the regenerator increased, while it increased as that of steam increased. When 100 vol% of steam was used as the fluidization gas of the regenerator, the CO₂ capture efficiency reached up to 97% and the recovered CO₂ concentration in the regenerator was around 95 vol%. Those results were verified during 10-hour continuous experiment.     

Development of silica‐gel‐supported polyethylenimine sorbents for CO2 capture from flue gas

In order to reduce the sorbent preparation cost and improve its volume‐based sorption capacity, the use of an inexpensive and commercially available silica gel was explored as a support to prepare a solid polyethylenimine sorbent (PEI/SG) for CO₂ capture from flue gas. The effects of the pore volume and particle size of the silica gels, molecular weight of polyethylenimine and amount of polyethylenimine loaded, sorption temperature and moisture in the flue gas on the CO₂ sorption capacity of PEI/SG were examined. The sorption performance of the developed PEI/SG was evaluated by using a thermogravimetric analyzer and a fixed‐bed flow sorption system in comparison with the SBA‐15‐supported polyethylenimine sorbent (PEI/SBA‐15). The best PEI/SG sorbent showed a mass‐based CO₂ sorption capacity of 138 mg‐CO₂/g‐sorbent, which is almost the same as that of PEI/SBA‐15. In addition, the PEI/SG gave a high volume‐based sorption capacity of 83 mg‐CO₂/cm³‐sorbent, which is higher than that of PEI/SBA‐15 by a factor of 2.6. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2495–2502, 2012     

Experimental investigation of a circulating fluidized‐bed reactor to capture CO2 with CaO

Calcium looping processes for capturing CO₂ from large emissions sources are based on the use of CaO particles as sorbent in circulating fluidized‐bed (CFB) reactors. A continuous flow of CaO from an oxyfired calciner is fed into the carbonator and a certain inventory of active CaO is expected to capture the CO₂ in the flue gas. The circulation rate and the inventory of CaO determine the CO₂ capture efficiency. Other parameters such as the average carrying capacity of the CaO circulating particles, the temperature, and the gas velocity must be taken into account. To investigate the effect of these variables on CO₂ capture efficiency, we used a 6.5 m height CFB carbonator connected to a twin CFB calciner. Many stationary operating states were achieved using different operating conditions. The trends of CO₂ capture efficiency measured are compared with those from a simple reactor model. This information may contribute to the future scaling up of the technology. © 2010 American Institute of Chemical Engineers AIChE J, 57: 000–000, 2011