A simheuristic algorithm to set up starting times in the stochastic parallel flowshop problem

This paper addresses the parallel flowshop scheduling problem with stochastic processing times, where a product composed of several components has to be finished at a particular moment. These components are processed in independent parallel factories, and each factory can be modeled as a permutation flowshop. The processing time of each operation at each factory is a random variable following a given probability distribution. The aim is to find the robust starting time of the operations at each factory in a way that all the components of the product are completed on a given deadline with a user-defined probability. A simheuristic algorithm is proposed in order to minimize each of the following key performance indicators: (i) the makespan in the deterministic version; and (ii) the expected makespan or a makespan percentile in the stochastic version. A set of computational experiments are carried out to illustrate the performance of the proposed methodology by comparing the outputs under different levels of stochasticity.     

The three-stage assembly flowshop scheduling problem

We consider the three-stage assembly flowshop scheduling problem with the objective of minimizing the makespan. The three-stage assembly problem generalizes both the serial three machine flowshop problem and the two-stage assembly flowshop scheduling problem and is therefore strongly NP-hard. We analyze the worst-case ratio bound for several heuristics for this problem. We also analyze the worst-case absolute bound for a heuristic based on compact vector summation techniques and we point out that, for a large number of jobs, this heuristic becomes asymptotically optimal.Scope and purposeThe three-stage assembly flowshop scheduling problem models situations which arise frequently in manufacturing when various fabrication operations are performed concurrently and then collected and transported into an assembly area for a final assembly operation. The main criterion for this problem is the minimization of the maximum job completion time (makespan). The objective of this paper is to derive algorithms for minimizing the makespan. In doing so, we also demonstrate the reduction of assembly flowshop problems to their embedded serial flowshop problems.     

A memetic algorithm for the re-entrant permutation flowshop scheduling problem to minimize the makespan

A common assumption in the classical permutation flowshop scheduling model is that each job is processed on each machine at most once. However, this assumption does not hold for a re-entrant flowshop in which a job may be operated by one or more machines many times. Given that the re-entrant permutation flowshop scheduling problem to minimize the makespan is very complex, we adopt the CPLEX solver and develop a memetic algorithm (MA) to tackle the problem. We conduct computational experiments to test the effectiveness of the proposed algorithm and compare it with two existing heuristics. The results show that CPLEX can solve mid-size problem instances in a reasonable computing time, and the proposed MA is effective in treating the problem and outperforms the two existing heuristics.     

Restarted Iterated Pareto Greedy algorithm for multi-objective flowshop scheduling problems

Multi-objective optimisation problems have seen a large impulse in the last decades. Many new techniques for solving distinct variants of multi-objective problems have been proposed. Production scheduling, as with other operations management fields, is no different. The flowshop problem is among the most widely studied scheduling settings. Recently, the Iterated Greedy methodology for solving the single-objective version of the flowshop problem has produced state-of-the-art results. This paper proposes a new algorithm based on Iterated Greedy technique for solving the multi-objective permutation flowshop problem. This algorithm is characterised by an effective initialisation of the population, management of the Pareto front, and a specially tailored local search, among other things. The proposed multi-objective Iterated Greedy method is shown to outperform other recent approaches in comprehensive computational and statistical tests that comprise a large number of instances with objectives involving makespan, tardiness and flowtime. Lastly, we use a novel graphical tool to compare the performances of stochastic Pareto fronts based on Empirical Attainment Functions.     

求解能耗成本平衡的分布式阻塞流水线调度群体迭代贪婪算法

在经典分布式流水车间调度问题基础上, 本文构建了具有序列相关准备时间的分布式阻塞流水线调度问题(DBFSP SDST)的混合线性整数规划模型(MILP), 以均衡各工厂能耗成本为优化目标, 提出了基于群体优化的迭代贪婪算法 (PEIG). 该算法针对零缓冲区和多工厂生产模式, 设计了问题特性的启发式方法; 针对迭代贪婪算法(IGA)的优势和不足, 提出了基于群体的局部搜索策略、多邻域搜索结构和增强的跨工厂破坏重构方法, 以进一步平衡所提算法的全局探索和局部搜索能力. 通过270个测试算例的数值仿真, 以及与最新4种代表算法的统计比较,本文验证了所提PEIG算法的优越性, 能为中大规模的DBFSP SDST提供更优的调度方案.     

A genetic algorithm-based approach for solving the resource-sharing and scheduling problem

We introduce a heuristic that is based on a unique genetic algorithm (GA) to solve the resource-sharing and scheduling problem (RSSP). This problem was previously formulated as a continuous-time mixed integer linear programming model and was solved optimally using a branch-and-bound (B&B) algorithm. The RSSP considers the use of a set of resources for the production of several products. Producing each product requires a set of operations with precedence relationships among them. Each operation can be performed using alternative modes which define the subset of the resources needed, and an operation may share different resources simultaneously. The problem is to select a single mode for each operation and accordingly to schedule the resources, while minimizing the makespan time. The GA we propose is based on a new encoding schema that adopts the structure of a DNA in nature. In our experiments we compared the effectiveness and runtime of our GA versus a B&B algorithm and two truncated B&B algorithms that we developed on a set of 118 problem instances. The results demonstrate that the GA solved all the problems (10 runs each), and reaches optimality in 75% of the runs, had an average deviation of less than 1% from the optimal makespan, and a runtime that was much less sensitive to the size of the problem instance.     

Solving the electricity production planning problem by a column generation based heuristic

This paper presents a heuristic method based on column generation for the EDF (Electricité De France) long-term electricity production planning problem proposed as subject of the ROADEF/EURO 2010 Challenge. This is to our knowledge the first-ranked method among those methods based on mathematical programming, and was ranked fourth overall. The problem consists in determining a production plan over the whole time horizon for each thermal power plant of the French electricity company, and for nuclear plants, a schedule of plant outages which are necessary for refueling and maintenance operations. The average cost of the overall outage and production planning, computed over a set of demand scenarios, is to be minimized. The method proceeds in two stages. In the first stage, dates for outages are fixed once for all for each nuclear plant. Data are aggregated with a single average scenario and reduced time steps, and a set-partitioning reformulation of this aggregated problem is solved for fixing outage dates with a heuristic based on column generation. The pricing problem associated with each nuclear plant is a shortest path problem in an appropriately constructed graph. In the second stage, the reload level is determined at each date of an outage, considering now all scenarios. Finally, the production quantities between two outages are optimized for each plant and each scenario by solving independent linear programming problems.     

Complex random sample scheduling and its application to an N/M/F/Fmax problem

“Complex Random Sample Scheduling(CRSS)” was proposed in this paper as an efficient heuristic method for solving any permutation scheduling problems. To show the effectiveness of the proposed CRSS, it was applied to an N-job, M-machine, permutation flowshop scheduling problem to minimize makespan, N/M/F/F_max. Numerical experiments made it clear that the proposed CRSS provides a schedule very close to the near-optimal schedule obtained by the existing promising heuristic methods such as taboo search and simulated annealing, within less computation time than these heuristic methods.     

Equipment replacement decisions and lean manufacturing

Traditional manufacturing systems are built on the principle of economies of scale. Here, the large fixed costs of production are depreciation-intensive because of huge capital investments made in high-volume operations. These fixed costs are spread over large production batch sizes in an effort to minimize the total unit costs of owning and operating the manufacturing system. As an alternative to “batch-and-queue,” high-volume, and inflexible operations, the principles of the Toyota Production System (TPS) and lean manufacturing have been widely adopted in recent years in the US [1, 2, 3 and 4]. In this paper, we illustrate an equipment replacement decision problem within the context of lean manufacturing implementation. In particular, we demonstrate how the value stream mapping (VSM) suite of tools can be used to map the current state of a production line and design a desired future state. Further, we provide a roadmap for how VSM can provide necessary information for analysis of equipment replacement decision problems encountered in lean manufacturing implementation.     

A note on two-stage hybrid flowshop scheduling with missing operations

The scheduling problem in a multi-stage hybrid flowshop has been the subject of considerable research. All the studies on this subject assume that each job has to be processed on all the stages, i.e., there are no missing operations for a job at any stage. However, missing operations usually exist in many real-life production systems, such as a system in a stainless steel factory investigated in this note. The studied production system in the factory is composed of two stages in series. The first stage contains only one machine while the second stage consists of two identical machines (namely a 1 × 2 hybrid flowshop). In the system, some jobs have to be processed on both stages, but others need only to be processed on the second stage. Accordingly, the addressed scheduling problem is a 1 × 2 hybrid flowshop with missing operations at the first stage. In this note, we develop a heuristic for the problem to generate a non-permutation schedule (NPS) from a given permutation schedule, with the objective of minimizing the makespan. Computational results demonstrate that the heuristic can efficiently generate better NPS solutions.     

A closed-loop logistic model with a spanning-tree based genetic algorithm

Due to the problem of global warming, the green supply chain management, in particular, closed-loop logistics, has drawn the attention of researchers. Although there were logistics models that were examined in the literatures, most of them were case based and not in a closed-loop. Therefore, they lacked generality and could not serve the purposes of recycling, reuse and recovery required in a green supply chain. In this study, the integration of forward and reverse logistics was investigated, and a generalized closed-loop model for the logistics planning was proposed by formulating a cyclic logistics network problem into an integer linear programming model. Moreover, the decisions for selecting the places of manufactories, distribution centers, and dismantlers with the respective operation units were supported with the minimum cost. A revised spanning-tree based genetic algorithm was also developed by using determinant encoding representation for solving this NP model. Numerical experiments were presented, and the results showed that the proposed model and algorithms were able to support the logistic decisions in a closed-loop supply chain efficiently and accurately.

Statement of scope and purposes

This study concerns with operations of 3R in the green supply chain logistics and the location selection optimization. Based on ‘cradle to cradle’ principle of a green product, a “closed-loop” structure of a network was proposed in order to integrate the environmental issues into a traditional logistic system. Due to NP-hard nature of the model, a Genetic Algorithm, which is based on spanning tree structure was developed. Test problems from the small size for accuracy to the large scale for efficiency have been demonstrated with comparison. The promising results have shown the applicability of the proposed model with the solution procedure.     

Throughput optimization in two-machine flowshops with flexible operations

In this study, a two-machine flowshop producing identical parts is considered. Each of the identical parts is assumed to require a number of manufacturing operations, and the machines are assumed to be flexible enough to perform different operations. Due to economical or technological constraints, some specific operations are preassigned to one of the machines. The remaining operations, called flexible operations, can be performed on either one of the machines, so that the same flexible operation can be performed on different machines for different parts. The problem is to determine the assignment of the flexible operations to the machines for each part, with the objective of maximizing the throughput rate. We consider various cases regarding the number of parts to be produced and the capacity of the buffer between the machines. We present solution methods for each variant of the problem.     

基于遗传算法的某航空发动机装配车间优化调度

航空发动机装配车间装配生产线的调度问题,是一类比较典型的混合Flowshop问题,同时还带有工件可重人等特点,这就区别于一般的Flowshop和Jobshop调度问题,因此,将可重入混合车间调度问题划为第三类调度问题。关于重入式混合车间生产调度的优化问题通常来说都是属于NP难问题。文中通过某航空发动机装配车间生产线的研究,以最小化最大完工时间为目标函数,借助随机矩阵的编码方式和改进的交叉方法与变异方法,提出了基于遗传算法的调度优化方法。最后实验结果表明,文中提出的改进算法能够有效地实现装配车间调度的优化。     

Using two-machine flowshop with maximum lateness objective to model multimedia data objects scheduling problem for WWW applications

The multimedia data objects scheduling problem for WWW applications is modeled using the two-machine flowshop problem of minimizing maximum lateness with separate setup times. We establish three dominance relations, and propose four heuristics. Also, we conduct computational experiments to compare the performance of the proposed heuristics and that of existing ones in the literature. The results of the computational experiments show that the proposed heuristics are quite efficient.Scope and purposeA two-machine flowshop scheduling problem involves scheduling a number of jobs on the machines in order to optimize a given criterion. The majority of research assumes that setup times are negligible or can be combined with the processing times. However, the latter assumption is invalid since it may lead to more idle time on the second machine. In the literature, the separate setup times problem has been mainly addressed with the completion-time-related objective functions such as makespan. However, there are many real-life situations in which a due-date-related objective function such as maximum lateness is more appropriate. The problem with maximum lateness objective has received limited attention from researchers as indicated by a recent survey paper. In this paper, we show a real-life situation in the Internet where the two-machine flowshop problem of minimizing maximum lateness with separate setup times can be used to model the multimedia object scheduling problem. We propose new improved heuristics for this problem and compare with existing ones in the literature.     

Production scheduling for blocking flowshop in distributed environment using effective heuristics and iterated greedy algorithm

Production scheduling plays an important role in the intelligent decision support system and intelligent optimization decision technology. In the context of the globalization trend, the current production and management may extend from a single factory to a distributed production network. In this paper, we study the distributed blocking flowshop scheduling problem (DBFSP) that is an important generalization of the traditional blocking flowshop scheduling problem in the distributed environment. Six constructive heuristics and an iterated greedy (IG) algorithm are proposed to minimize the makespan, which provides procedures for obtaining efficient and effective solutions to make decision-making sounder. The first five heuristics are developed based on the well-known NEH2 heuristic [B. Naderi, R. Ruiz, The distributed permutation flowshop scheduling problem, Computers & Operations Research, 37 (4) (2010) 754–768.] and the last heuristic is presented by extending the PW heuristic [Q.K. Pan, L. Wang, Effective heuristics for the blocking flowshop scheduling problem with makespan minimization, Omega, 40 (2) (2012) 218–229.] to DBFSP in an effective way. The composite heuristics that combining constructive heuristics and local searches are also studied. The proposed composite heuristics are chosen to generate an initial solution with a high level of quality. Keeping the simplicity of the IG algorithm, three local search procedures, two destruction procedures, an improved reconstruction procedure, and a simulated annealing-like acceptance criterion are well designed based on the problem-specific knowledge to enhance the IG algorithm. The computational experiments are carried out based on the 720 benchmark instances from the literature. The results show that the proposed heuristics are very effective for solving the problem under consideration and the presented IG algorithm performs significantly better than the other state-of-the-art metaheuristics from the literature.     

Computer numerical control for assuring the machining accuracy of contour milling

In this paper, a software technology for improving the machining accuracy in contour milling is discussed, in which the continuous path control is thoroughly investigated from the viewpoint of system synthesis, and the computer numerical control is effectively used. It is shown that the proposed “real-time cutter path rectification” offers an effective means to overcome the serious problem of the thermal deformation of workpieces. In this case, it is necessary to take many factors into consideration; the diversity of shapes, the change of cutting conditions, the unstable thermal situation, and so on. Therefore, the adaptive control is applied to compensate the thermal displacement of the contour during the cutting process. Relating to this subject, the effective cutter radius, which depends on cutter wear, is also evaluated in real-time operation; and the cutter diameter compensation is included in the “cutter path rectification”. In order to assure the machining accuracy, a new approach to contour measurement is proposed, in which the continuous path control by CNC system is used. It is certified through some experiments that the method proposed in this paper is useful to realize the flexible automation with high machining accuracy.     

Computational complexity and solution algorithms for flowshop scheduling problems with the learning effect

In this paper, we analyze the two-machine flowshop problem with the makespan minimization and the learning effect, which computational complexity was not determined yet. First, we show that an optimal solution of this problem does not have to be the ‘permutation’ schedule if the learning effect is taken into consideration. Furthermore, it is proved that the permutation and non-permutation versions of this problem are NP-hard even if the learning effect, in a form of a step learning curve, characterizes only one machine. However, if both machines have learning ability and the learning curves are stepwise then the permutation version of this problem is strongly NP-hard. Furthermore, we prove the makespan minimization problem in m-machine permutation proportional flowshop environment remains polynomially solvable with identical job processing times on each machine even if they are described by arbitrary functions (learning curves) dependent on a job position in a sequence. Finally, approximation algorithms for the general problem are proposed and analyzed.     

Effective constructive heuristics and meta-heuristics for the distributed assembly permutation flowshop scheduling problem

This paper addresses a novel distributed assembly permutation flowshop scheduling problem that has important applications in modern supply chains and manufacturing systems. The problem considers a number of identical factories, each one consisting of a flowshop for part-processing plus an assembly line for product-processing. The objective is to minimize the makespan. To suit the needs of different CPU time and solution quality, we present a mixed integer linear model, three constructive heuristics, two variable neighborhood search methods, and an iterated greedy algorithm. Important problem-specific knowledge is obtained to enhance the effectiveness of the algorithms. Accelerations for evaluating solutions are proposed to save computational efforts. The parameters and operators of the algorithms are calibrated and analyzed using a design of experiments. To prove the algorithms, we present a total of 16 adaptations of other well-known and recent heuristics, variable neighborhood search algorithms, and meta-heuristics for the problem and carry out a comprehensive set of computational and statistical experiments with a total of 810 instances. The results show that the proposed algorithms are very effective and efficient to solve the problem under consideration as they outperform the existing methods by a significant margin.     

A two-machine flowshop scheduling problem with a separated maintenance constraint

This paper considers a two-machine flowshop scheduling problem with a separated maintenance constraint. This means that the machine may not always be available during the scheduling period. It needs a constant time to maintain the machine after completing a fixed number of jobs at most. The objective is to find the optimal job combinations and the optimal job schedule such that the makespan is minimized. The proposed problem has some practical applications, for example, in electroplating process, the electrolytic cell needs to be cleaned and made up a deficiency of medicine. In this paper, we propose a heuristic algorithm to solve this problem. Some polynomially solvable cases and computational experiments are also provided.     

An agent-based genetic algorithm for hybrid flowshops with sequence dependent setup times to minimise makespan

This paper deals with a variant of flowshop scheduling, namely, the hybrid or flexible flowshop with sequence dependent setup times. This type of flowshop is frequently used in the batch production industry and helps reduce the gap between research and operational use. This scheduling problem is NP-hard and solutions for large problems are based on non-exact methods. An improved genetic algorithm (GA) based on software agent design to minimise the makespan is presented. The paper proposes using an inherent characteristic of software agents to create a new perspective in GA design. To verify the developed metaheuristic, computational experiments are conducted on a well-known benchmark problem dataset. The experimental results show that the proposed metaheuristic outperforms some of the well-known methods and the state-of-art algorithms on the same benchmark problem dataset.