Investigation on the enhancement of solvent-resistant nanofiltration membrane performance utilizing PDA-UiO-66@CNT as an interlayer

With the growing complexity of separation systems, the application of thin film composite nanofiltration (TFN) membranes in organic solvent separation faces numerous challenges. To augment its solvent stability, an in-situ constructed dopamine hydrogel doped with UiO-66@CNT was developed as an intermediate layer on a polyetherimide (PEI) ultrafiltration membrane. Subsequent interfacial polymerization on this interlayer led to the formation of a solvent-resistant nanofiltration membrane with a vast covalent bond structure, large specific surface area, and enhanced hydrophilicity. Our findings revealed that when the CNT loading in the UiO-66@CNT composite nanoparticles was 2 wt%, the TFN-U₂C₂ membrane exhibited a maximum pure water flux of 126.32 L/(m²·h) and a methanol flux of 45.45 L/(m²·h). The rejection rates for Congo red aqueous and methanol solutions were 96.88% and 92.14%, respectively. The membrane also demonstrated commendable anti-fouling properties. Remarkably, even after 48 h of immersion in various organic solvents, the membrane retained its morphology and separation efficiency. Compared to the TFN-U₂ membrane without CNT addition, the enhancement in separation performance was considerably significant. Hence, this membrane has significant potential for application in treatment of wastewater containing organic solvents and is promising in related fields.     

Alkyl amine functional dextran macromonomer‐based thin film composite loose nanofiltration membranes for separation of charged and neutral solutes

Thin film composite (TFC) nanofiltration membranes with defined porous structure of the separation layer are desirable for the concentration of neutral solute and separation of salts from a mixture. Herein, we report the formation of TFC membranes composed of polyamide (PA) separation layer by the interfacial polymerization between new dextran‐butyl amine (Dex‐NH₂) macromonomer and trimesoyl chloride on polysulfone support membrane. The membranes prepared with 1%–1.5% (wt/vol) of Dex‐NH₂ exhibited water permeance of 110–116 L m^?2 h^?1 MPa^?1 with 62%–71% rejection of Na₂SO₄ and 12%–14% rejection of MgCl₂. The membranes also showed about 91% rejection of poly(ethylene glycol) of molecular weight 2000 g/mol and about 11% rejection of NaCl. A decrease in permeance and ions selectivity was observed with increasing concentration of Dex‐NH₂. The dextran chains attached to the PA network restrict the diffusion of Dex‐NH₂ toward the interfacial zone and thereby assist the formation of porous and thin PA layer compared to that when free amine (alkyl diamine) was used. These membranes are applicable for the separation of small molecular weight neutral solutes from mixture containing monovalent salts. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45301.     

Selective Permeation of Ammonia and Carbon Dioxide by Novel Membranes

Abstract

Experimental results are presented on membranes of novel composition which selectively permeate ammonia and carbon dioxide from mixtures containing hydrogen. The CO₂-selective membrane, which consists of a thin liquid film of the salt hydrate tetramethylammonium fluoride tetrahydrate, exhibits a CO₂ permeance of 4-1 × 10^?5 cm³/cm²·s·cmHg with selectivity, α(CO₂/H₂), ranging from 360-30. The NH₃-selective membrane, poly(vinylammonium thiocyanate), displays a high NH₃ permeance, 5?20 × 10^?5 cm³/cm²·s·cmHg, with α(NH₃/N₂) as high as 3600 and α(NH₃/H₂) as high as 6000. Such membranes, which retain H₂ at pressure in the feed stream, may offer new opportunities in the design of separation processes.     

Characteristics of ammonia permeation through porous silica membranes

A sol–gel method was applied for the preparation of silica membranes with different average pore sizes. Ammonia (NH₃) permeation/separation characteristics of the silica membranes were examined in a wide temperature range (50–400°C) by measurement of both single and binary component separation. The order of gas permeance through the silica membranes, which was independent of membrane average pore size, was as follows: He > H₂ > NH₃ > N₂. These results suggest that, for permeation through silica membranes, the molecular size of NH₃ is larger than that of H₂, despite previous reports that the kinetic diameter of NH₃ is smaller than that of H₂. At high temperatures, there was no effect of NH₃ adsorption on H₂ permeation characteristics, and silica membranes were highly stable in NH₃ at 400°C (i.e., gas permeance remained unchanged). On the other hand, at 50°C NH₃ molecules adsorbed on the silica improved NH₃‐permselectivity by blocking permeation of H₂ molecules without decreasing NH₃ permeance. The maximal NH₃/H₂ permeance ratio obtained during binary component separation was ～30 with an NH₃ permeance of ～10^?7 mol m^?2 s^?1 Pa^?1 at an H₂ permeation activation energy of ～6 kJ mol^?1. © 2009 American Institute of Chemical Engineers AIChE J, 2010     

Nano-Modification of the Polyvinyl Alcohol/Organic Acid-Modified Polyvinylidene Fluoride Thin-Film Composite Membrane and Its Application in the Nanofiltration Process

In this study, a novel thin-film nanocomposite (TFN) membrane is developed consisting of a cross-linked nano-modified polyvinyl alcohol (PVA) selective layer on an organic acid-modified polyvinylidene fluoride (PVDF) membrane. The nano-modification of the PVA layer is performed via incorporating different amounts of the amine-functionalized multiwalled carbon nanotubes (MWCNTs-NH₂) into the PVA matrix. The effect of citric acid on the chemical structure and morphology of the PVDF support is also investigated. The performance of the resultant membranes in the nanofiltration (NF) of MgSO₄ and acid yellow-17 aqueous solutions is also studied. The results indicate that the modification of the support with 0.5 wt% of citric acid increased the water permeance from 1.59 L m⁻² h⁻¹ bar⁻¹ (LMH/bar) for PVA/PVDF to 4.49 LMH/bar for the PVA/modified PVDF membrane. Furthermore, the optimum value of MWCNT-NH₂ (0.6 wt%) increases the permeance of the resultant TFN membrane to 4.94 LMH/bar while maintaining a high rejection. Interestingly, the incorporation of MWCNT-NH₂ into the PVA layer and citric acid into the PVDF solution results in a membrane with the highest permeance of 6 LMH/bar.     

Grafting of sulfonated monomer onto an amino‐silane functionalized 2‐aminoterephthalate metal − organic framework via surface‐initiated redox polymerization: proton‐conducting solid electrolytes

A post‐polymerization method for metal–organic frameworks (MOFs) has been developed to produce super‐acidic solid nanoparticles. Thus, the NH₂MIL‐53(Al) MOF was functionalized with (3‐aminopropyl)triethoxysilane (APTES) from amine groups to yield active site anchored MOF nanoparticles. Then, sulfonated polymer/MOF hybrid nanoparticles were prepared by redox polymerization of 2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid (MOF‐g‐PAMPS), initiated onto the surfaces of aminopropyl‐functionalized NH₂MIL‐53(Al) nanoparticles. The synthesis and modification of NH₂MIL‐53(Al) nanoparticles were characterized by Fourier transform infrared (FTIR) spectroscopy and TGA. FTIR and TGA results indicated that APTES modifier agent and AMPS monomer were successfully grafted onto the MOF nanoparticles. The grafting efficiency of PAMPS polymer onto the MOF nanoparticles was estimated from TGA thermograms to be 33%. Also, sulfonated polymer/MOF hybrid nanoparticles showed a proton conductivity as high as 4.9 × 10^?5 S cm^?1. Nitrogen adsorption of modified NH₂MIL‐53(Al) showed also a decrease in pore volume. The morphology and crystalline structure of MOF nanoparticles before and after the modification processes were studied by SEM and XRD, respectively. © 2015 Society of Chemical Industry     

Enhancement of flux and solvent stability of Matrimid® thin‐film composite membranes for organic solvent nanofiltration

The development of high flux and solvent‐stable thin‐film composite (TFC) organic solvent nanofiltration (OSN) membranes was reported. A novel cross‐linked polyimide substrate, consisting of a thin skin layer with minimum solvent transport resistance and a sponge‐like sublayer structure that could withstand membrane compaction under high‐pressure was first fabricated. Then the solvent flux was significantly enhanced without compromising the solute rejection by the coupling effects of (1) the addition of triethylamine/camphorsulfonic acid into the monomer solution, and (2) the combined post‐treatments of glycerol/sodium dodecyl sulphate immersion and dimethyl sulfoxide (DMSO) filtration. Finally, the long‐term stability of the TFC membrane in aprotic solvents such as DMSO was improved by post‐crosslink thermal annealing. The novel TFC OSN membrane developed was found to have superior rejection to tetracycline (MW: 444 g/mol) but was very permeable to alcohols such as methanol (5.12 lm^?2h^?1bar^?1) and aprotic solvents such as dimethylformamide (3.92 lm^?2h^?1bar^?1) and DMSO (3.34 lm^?2h^?1bar^?1). © 2014 American Institute of Chemical Engineers AIChE J, 60: 3623–3633, 2014     

Kinetics study and crystallization process design for scale‐up of UiO‐66‐NH2 synthesis

A comprehensive scale‐up procedure for amine‐functionalized UiO‐66 is implemented, which leads to the development of a novel flow‐through metal‐organic framework synthesis process. Products are characterized via BET modeling of N₂ adsorption at 77 K and powder XRD to confirm crystal porosity and phase, respectively. Batch syntheses are conducted to examine the effects of polytetrafluoroethylene and glass vessel materials on crystal yield and quality. Intermediate samples from sealed‐vessel trials at 373, 383, and 393 K are collected and characterized, which show a high degree of product consistency. Nucleation rates are determined at the same temperatures, and the Arrhenius relationship is used to predict the activation energy of nucleation, E_aNuc. A continuous‐flow reactive crystallization process is developed using a draft‐tube type reactor. As a proof of concept, the reactor is operated for three retention times. The cumulative product, material retained within the crystallizer, and intermediate samples are collected and characterized to confirm UiO‐66‐NH₂ production. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1255–1262, 2013     

Evaluation and fabrication of pore‐size‐tuned silica membranes with tetraethoxydimethyl disiloxane for gas separation

Organic/inorganic hybrid silica membranes were prepared from 1,1,3,3‐tetraethoxy‐1,3‐dimethyl disiloxane (TEDMDS) by the sol‐gel technique with firing at 300–550°C in N₂. TEDMDS‐derived silica membranes showed high H₂ permeance (0.3–1.1 × 10^?6 mol m^?2 s^?1 Pa^?1) with low H₂/N₂ (～10) and high H₂/SF₆ (～1200) perm‐selectivity, confirming successful tuning of micropore sizes larger than TEOS‐derived silica membranes. TEDMDS‐derived silica membranes prepared at 550°C in N₂ increased gas permeances as well as pore sizes after air exposure at 450°C. TEDMDS had an advantage in tuning pore size by the “template” and “spacer” techniques, due to the pyrolysis of methyl groups in air and Si? O? Si bonding, respectively. For pore size evaluation of microporous membranes, normalized Knudsen‐based permeance, which was proposed based on the gas translation model and verified with permeance of zeolite membranes, reveals that pore sizes of TEDMDS membranes were successfully tuned in the range of 0.6–1.0 nm. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Gas permeation properties of silica membranes with uniform pore sizes derived from polyhedral oligomeric silsesquioxane

The sol‐gel method was applied in the fabrication of homogenous polyhedral oligomeric silsesquioxane (HOMO‐POSS)‐derived silica membranes. Single gas permeation characteristics in a temperature range of 100–500^°C were examined to discuss the effect of silica precursor on amorphous silica networks. HOMO‐POSS‐derived membranes showed a CO₂ permeance of 1.1 × 10^?7 mol m^?2 s^?1 Pa^?1 with a CO₂/CH₄ permeance ratio of 131 at 100^°C, which is a superior CO₂/CH₄ separation performance by comparison with tetraethoxysilane (TEOS)‐derived silica membranes. Normalized Knudsen‐based permeance (NKP) was applied for quantitative evaluation of pore size. HOMO‐POSS‐derived membranes had loose amorphous silica structures compared to TEOS‐derived membranes and pore size was successfully tuned by changing the calcination temperatures. The activation energy for a HOMO‐POSS‐derived membrane fired at 550^°C with a uniform pore size of ～ 0.42 nm increased linearly with the ratio of the kinetic diameter of the gas molecule to the pore diameter, λ (=d_k/d_p), and showed a trend similar to that of DDR‐type zeolite membranes. © 2011 American Institute of Chemical Engineers AIChE J, 58: 1733–1743, 2012     

Metal‐organic framework membrane process for high purity CO2 production

Gas separation by metal‐organic framework (MOF) membranes is an emerging research field. Their commercial application potential is, however, still rarely explored due in part to unsatisfied separation characteristics and difficulty in finding suitable applications. Herein, we report “sharp molecular sieving” properties of high quality isoreticular MOF‐1 (IRMOF‐1) membrane for CO₂ separation from dry, CO₂ enriched CO₂/CH₄, and CO₂/N₂ mixtures. The IRMOF‐1 membranes exhibit CO₂/CH₄ and CO₂/N₂ separation factors of 328 and 410 with CO₂ permeance of 2.55 × 10^?7 and 2.06 × 10^?7 mol m^?2 s^?1 Pa^?1 at feed pressure of 505 kPa and 298 K, respectively. High grade CO₂ is efficiently produced from the industrial or lower grade CO₂ feed gas by this MOF membrane separation process. The demonstrated “sharp molecular sieving” properties of the MOF membranes and their potential application in production of value‐added high purity CO₂ should bring new research and development interest in this field. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3836–3841, 2016     

Hydrogen Permeation Properties and Hydrothermal Stability of Sol–Gel‐Derived Amorphous Silica Membranes Fabricated at High Temperatures

The sol–gel method was applied to the fabrication of amorphous silica membranes for use in hydrogen separation at high temperatures. The effects of fabrication temperature on the hydrogen permeation properties and the hydrothermal stability of amorphous silica membranes were evaluated. A thin continuous silica separation layer (thickness = <300 nm) was successfully formed on the top of a deposited colloidal silica layer in a porous glass support. After heat treatment at 800°C for an amorphous silica membrane fabricated at 550°C, however, it was quite difficult to distinguish the active separation layer from the deposited colloidal silica layer in a porous glass support, due to the adhesion of colloidal silica caused by sintering at high temperatures. The amorphous silica membranes fabricated at 700°C were relatively stable under steam atmosphere (500°C, steam = 70 kPa), and showed steady He and H₂ permeance values of 4.0 × 10^?7 and 1.0 × 10^?7 mol·m^?2·s^?1·Pa^?1 with H₂/CH₄ and H₂/H₂O permeance ratios of ~110 and 22, respectively. The permeance ratios of H₂/H₂O for membranes fired at 700°C increased drastically over the range of He/H₂ permeance ratios by factors of ~3–4, and showed a value of ~30, which was higher than those fired at 500°C. Less permeation of water vapor through amorphous silica membranes fabricated at high temperatures can be ascribed to the dense amorphous silica structure caused by the condensation reaction of silanol groups.     

Inkjet Printing of Microporous Silica Gas Separation Membranes

Inkjet printing was applied to manufacture silica‐based gas separation membranes, which were coated on a pore‐graduated alumina substrate with a mesoporous γ‐alumina interlayer. A silica sol diluted by 1‐propanol was used to print the membrane layer followed by thermal treatment in a rapid thermal processing furnace. The membrane thickness was varied between 30 and 110 nm by conducting one, two, and three coating steps. In the latter case, H₂ permeance in the range of 2.0 × 10^?8–3.3 × 10^?8 mol/s·m²·Pa combined with H₂/CO₂ selectivities in the range of 15–25 were achieved, proving the concept that inorganic gas separation membranes can be successfully processed by inkjet printing.     

Ammonia decomposition in catalytic membrane reactors: Simulation and experimental studies

Catalytic decomposition of NH₃ with H₂‐selective microporous silica membranes for CO_x‐free hydrogen production was studied theoretically and experimentally. The simulation study shows that NH₃ conversion, H₂ yield and H₂ purity increase with the Damköhler number (Da), and their improvement is affected by the effect of H₂ extraction as well as NH₃ and N₂ permeation through the membranes. The experimental study of NH₃ decomposition was carried out in a bimodal catalytic membrane reactor (BCMR), consisting of a bimodal catalytic support and a H₂‐selective silica layer. Catalytic membranes showed H₂ permeances of 6.2–9.8 × 10^?7 mol m^?2 s^?1 Pa^?1, with H₂/NH₃ and H₂/N₂ permeance ratios of 110–200 and 200–700, respectively, at 773 K. The effect of operating conditions on membrane reactor performance with respect to NH₃ conversion, H₂ yield and H₂ purity was investigated, and the results were in agreement with those calculated by the proposed simulation model. © 2012 American Institute of Chemical Engineers AIChE J, 59: 168–179, 2013     

Ultrathin carbon molecular sieve membrane for propylene/propane separation

Ultrathin (down to 300 nm), high quality carbon molecular sieve (CMS) membranes were synthesized on mesoporous γ‐alumina support by pyrolysis of defect free polymer films. The effect of membrane thickness on the micropore structure and gas transport properties of CMS membranes was studied with the feed of He/N₂ and C₃H₆/C₃H₈ mixtures. Gas permeance increases with constant selectivity as the membrane thickness decreases to 520 nm. The 520‐nm CMS membrane exhibits C₃H₆/C₃H₈ mixture selectivity of ～31 and C₃H₆ permeance of ～1.0 × 10^?8 mol m^?2 s^?1 Pa^?1. Both C₃H₈ permeance and He/N₂ selectivity increase, but the permeance of He, N₂, and C₃H₆ and the selectivity of C₃H₆/C₃H₈ decrease with further decrease in membrane thickness from 520 to 300 nm. These results can be explained by the thickness‐dependent chain mobility of the polymer film which yields thinner final CMS membranes with reduction in pore size and possible closure of C₃H₆‐accessible micropores. © 2015 American Institute of Chemical Engineers AIChE J, 62: 491–499, 2016     

Performance of Low Cost Ceramic Microfiltration Membranes for the Treatment of Oil-in-water Emulsions

Using the uniaxial compaction method, ceramic disk type microfiltration membranes were fabricated using mixtures of clays to yield membranes M₁, M₂, and M₃. These were obtained with distinct compositions of raw materials at a sintering temperature of 900°C. Membrane characterization was conducted using thermogravimetric analysis (TGA), particle size distribution (PSD), X-ray diffraction (XRD), and scanning electron microscope analysis (SEM). Morphological characterization of these membranes includes the evaluation of average porosity, pore size, mechanical stability, chemical stability, and hydraulic permeance. With varying composition of the raw materials, it is observed that the average porosity and pore size of the membrane varied between 23–30% and 0.45 to 1.30 µm. For all membranes, the flexural strength varied within the range of 10-34 MPa. Chemical stability tests indicate that the membranes are stable in both acidic and basic media. The hydraulic permeance of M₁, M₂, and M₃ membranes is about 3.97 × 10^?6, 2.34 × 10^?6, and 0.37 × 10^?6 m³/m² s kPa, respectively. Further, the performance of these membranes was studied for the microfiltration of synthetic oily wastewater emulsions. Amongst all membranes, membrane, M₂ performance is satisfactory as it provides oil rejection of 96%, with high permeate flux of 0.65 × 10^?4 m³/m² s at a lower transmembrane pressure differential of 69 kPa for the oil concentration of 200 mg/L.     

Separation of bovine serum albumin (BSA) using γ‐Al2O3–clay composite ultrafiltration membrane

BACKGROUND: Ceramic membranes have received more attention than polymeric membranes for the separation and purification of bio‐products owing to their superior chemical, mechanical and thermal properties. Commercially available ceramic membranes are too expensive. This could be overcome by fabricating membranes using low‐cost raw materials. The aim of this work is to fabricate a low‐cost γ‐Al₂O₃–clay composite membrane and evaluate its potential for the separation of bovine serum albumin (BSA) as a function of pH, feed concentration and applied pressure. To achieve this, the membrane support is prepared using low‐cost clay mixtures instead of very expensive alumina, zirconia and titania materials. The cost of the membrane can be further reduced by preparing a γ‐alumina surface layer on the clay support using boehmite sol synthesized from inexpensive aluminium chloride instead of expensive aluminium alkoxide using a dip‐coating technique. RESULTS: The pore size distribution of the γ‐Al₂O₃‐clay composite membrane varied from 5.4–13.6 nm. The membrane was prepared using stable boehmite sol of narrow particle size distribution and mean particle size 30.9 nm. Scanning electron microscopy confirmed that the surface of the γ‐Al₂O₃–clay composite membrane is defect‐free. The pure water permeability of the support and the composite membrane were found to be 4.838 × 10^?6 and 2.357 × 10^?7 m³ m^?2 s^?1 kPa^?1, respectively. The maximum rejection of BSA protein was found to be 95%. It was observed that the separation performance of the membrane in terms of flux and rejection strongly depends on the electrostatic interaction between the protein and charged membrane. CONCLUSION: The successively prepared γ‐Al₂O₃‐clay composite membrane proved to possess good potential for the separation of BSA with high yield and could be employed as a low cost alternate to expensive ceramic membranes. Copyright © 2009 Society of Chemical Industry     

Permeation properties of hydrogen and water vapor through porous silica membranes at high temperatures

Silica and cobalt‐doped silica membranes that showed a high permeance of 1.8 × 10^?7 mol m^?2 s^?1 Pa^?1 and a H₂/N₂ permeance ratio of ～730, with excellent hydrothermal stability under steam pressure of 300 kPa, were successfully prepared. The permeation mechanism of gas molecules, focusing particularly on hydrogen and water vapor, was investigated in the 300–500°C range and is discussed based on the activation energy of permeation and the selectivity of gaseous molecules. The activation energy of H₂ permeation correlated well with the permeance ratio of He/H₂ for porous silica membranes prepared by sol–gel processing, chemical vapor deposition (CVD), and vitreous glasses, indicating that similar amorphous silica network structures were formed. The permeance ratios of H₂/H₂O were found to range from 5 to 40, that is, hydrogen (kinetic diameter: 0.289 nm) was always more permeable than water (0.265 nm). © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Processing of alumina‐coated glass‐bonded silicon carbide membranes for oily wastewater treatment

Crack‐free γ‐Al₂O₃‐coated glass‐bonded SiC membranes were successfully prepared using a simple heat‐treatment and dip‐coating process at a temperature as low as 850°C in air. The changes in the porosity, flexural strength, flux, and oil rejection rate of the membranes were investigated while changing the initial SiC particle size. Larger SiC particles led to bigger pores, resulting in higher flux in the oily water and a lower oil rejection rate. The SiC membranes with a support prepared from 10 μm SiC powder showed an exceptionally high oil rejection rate (99.9%) with a feed oil concentration of 600 mg/L at an applied pressure of 101 kPa. The typical porosity, flexural strength, steady state flux, and oil rejection rate of the alumina‐coated SiC membrane were ~45%, ~81 MPa, 1.78×10^?5 m³ m^?2s^?1, and 99.9%, respectively.     

Silver-Doped Organic-Inorganic Hybrid Silica Membranes by Sol-Gel Method: Preparation and Hydrothermal Stability

Silver-doped methyl-modified silica membranes (Ag/M-SiO₂) have been prepared using the sol-gel method by adding AgNO₃ solution to a methyl-modified silica sol. The influence of silver-doping on the physical and chemical structures, thermal stability of –CH₃ groups, and gas permeation performance for the silica membranes were investigated. The metallic silver results from the reduction of AgNO₃ which can be completely transformed after calcined above 200°C. The Si–CH₃ vibrational bands disappear completely when the calcination temperature is increased to 600°C, which mineralized when the calcination temperature is further increased to 750°C. The doping of silver nanoparticles has nearly no influence on the chemical structure of the methyl-modified silica materials and the thermal stability of –CH₃ groups, but can make the mean pore size, total pore volume, H₂ permeability, and H₂/CO₂ selectivities of the silica membranes increase. When operated at 200°C and a pressure difference of 0.35 MPa, the H₂ permeance and H₂/CO₂ selectivity of Ag/M-SiO₂ membrane with the AgNO₃/tetraethylorthosilicate molar ratio of 0.08 is 8.99 × 10^?6 mol · m^?2 · Pa^?1 · s^?1 and 10.22, respectively. After hydrothermal treatment and regeneration, the Ag/M-SiO₂ membranes show a smaller change in gas permeances and H₂/CO₂ permselectivities than the methyl-modified silica membranes without silver-doping.